Disc brake parallelism detection device

By designing a disc brake parallelism detection device, the four-way limit and automatic thimble movement of the disc brake disc are achieved by using the limiting mechanism and the moving mechanism, which solves the problems of shaking and manual operation during the disc brake disc detection process, and improves the detection accuracy and efficiency.

CN223307496UActive Publication Date: 2025-09-05WENZHOU ANJIE AUTOMOBILE & MOTORCYCLE PARTS CO LTD
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Patent Information

Application Number
CN202422604339.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-05
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

During the inspection process, the existing disc brake disc flatness test device is not limited to both sides of the disc inner ring, which causes the disc brake disc to shake, affecting the detection accuracy, and requires workers to frequently move the thimble to increase labor.

Method used

A disc brake parallelism detection device is designed, using a limiting mechanism and a moving mechanism, and drives the bumps and racks through a servo motor to realize the four-way limiting of the disc brake disc and the automatic thimble movement, ensuring detection stability and reducing manual operation.

Benefits of technology

The accuracy and stability of disc brake flatness detection are improved, the labor of workers is reduced, and work efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of disc brake parallelism detection, in particular to a disc brake parallelism detection device which comprises a box body and a base, the box body is fixedly connected with a first servo motor through a support, and an output shaft of the first servo motor is connected with a round shell through a reduction gearbox. According to the disc brake parallelism detection device, through cooperation of the limiting mechanism and the round shell, the second servo motor drives the disc to rotate, the inner ring of the disc brake disc is limited in four directions through the mode, the limiting stability of the disc brake disc is improved, the disc brake disc is more stable in the detection process, the working quality is improved, and the detection efficiency is improved. Through cooperation of the moving mechanism and the base, a third servo motor drives a gear to rotate, the gear is engaged with a rack to drive the rack to move downwards, and the rack drives a test meter to move downwards to drive an ejector pin to move downwards. And the labor force of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of disc brake parallelism detection, in particular to a disc brake parallelism detection device. Background Art

[0002] Disc brakes are a common braking system that consists of a brake disc connected to the wheel and a brake caliper on the edge of the disc. When braking is required, the brake caliper clamps the disc to achieve the purpose of braking.

[0003] For example, a disc brake disc flatness tester with authorization announcement number "CN219914302U" avoids collisions and contact with the disc during assembly and disassembly, improving safety. However, when limiting the position of the disc, the disc's inner ring is limited by ground plates on both sides, while the other two sides of the inner ring are not limited. This causes the disc to easily shake during testing, resulting in inaccurate flatness testing of the disc, which reduces work quality. Furthermore, this disc flatness tester requires workers to frequently move the ejector pin during testing, increasing their workload. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the ground plates on both sides are limited by the inner ring of the disc brake disc, while the other two sides of the inner ring of the disc brake disc are not limited, which causes the disc brake disc to shake easily during the detection process, thereby making the disc brake disc flatness detection inaccurate, thereby reducing the work quality and requiring workers to frequently move the position of the ejector pin when detecting the flatness of the disc, thereby increasing the labor force of the workers at work. A disc brake parallelism detection device is proposed to solve the problem that the ground plates on both sides are limited by the inner ring of the disc brake disc, while the other two sides of the inner ring of the disc brake disc are not limited,

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A disc brake parallelism detection device is designed, including a box body and a base. The left end of the box body is fixedly connected to the base. The upper inner wall of the box body is rotatably connected to the round shell through a bearing. The inner wall of the round shell is installed with a limiting mechanism. The upper end of the base is installed with a moving mechanism. The front end of the box body is slidably connected to the box door through a hinge. The box body is fixedly connected to the first servo motor through a bracket. The output shaft of the first servo motor is connected to the round shell through a reduction box.

[0007] Preferably, the limiting mechanism includes a second servo motor, which is fixedly connected to the circular shell through a bracket, and the output shaft of the second servo motor is connected to the rotating shaft of the disc through a reduction gear box. The disc is rotatably connected to the circular shell through the rotating shaft, and the inner wall of the disc is slidingly connected to a plurality of protrusions, and the outer walls of the plurality of protrusions are fixedly connected to the rod body.

[0008] Preferably, the ends of the rods are fixedly connected to the blocks, and the inner walls of the blocks are connected to the bolt threads.

[0009] Preferably, the moving mechanism includes a shell, the lower end of the shell is fixedly connected to the base, the shell is fixedly connected to the third servo motor through a bracket, the output shaft of the third servo motor is connected to the rotating shaft of the gear through a reduction gear box, the gear is rotatably connected to the shell through the rotating shaft, and the outer wall of the gear is engaged with the rack.

[0010] Preferably, the inner wall of the rack is slidably connected to the vertical rod, and the upper end of the vertical rod is fixedly connected to the shell.

[0011] Preferably, the lower side of the right end of the rack is threadedly connected to the test table through a screw, and the lower end of the test table is fixedly connected to the thimble.

[0012] The utility model proposes a disc brake parallelism detection device, which has the beneficial effects of: through the cooperation of the limiting mechanism and the round shell, the second servo motor drives the disc to rotate, and the disc drives the protrusion to move through the slide groove, and the four protrusions all drive the rod body to move outward and thus move the four blocks, and the inner walls of the four blocks are in contact with the inner ring of the disc brake disc and thus limit the disc brake disc on the four blocks, and then the bolts on the four blocks are respectively screwed so that the ends thereof are tightened against the disc brake disc, thereby strengthening the limitation of the disc brake disc, so that the limitation of the disc brake disc is more stable, and the inner ring of the disc brake disc is limited in four directions in the above manner, thereby increasing the stability of the limitation of the disc brake disc and making the disc brake disc more stable during detection, thereby passing the work quality.

[0013] Through the cooperation of the moving mechanism and the base, the third servo motor drives the gear to rotate, the gear engages with the rack and then drives the rack to move downward, the rack drives the test table to move downward and then drives the thimble to move downward. Through the above method, workers do not need to frequently manually move the position of the thimble during work, thereby reducing the labor of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 Front cross-sectional view of

[0016] Figure 3 for Figure 2 A front sectional view of the middle base and the shell;

[0017] Figure 4 for Figure 3 A top view of the middle shell;

[0018] Figure 5 for Figure 2Top cross-sectional view of the mid-round shell;

[0019] Figure 6 for Figure 5 Partial side view of the mid-round shell;

[0020] Figure 7 for Figure 5 Stereoscopic view of the middle block.

[0021] In the figure: 1. Box body, 2. Limiting mechanism, 201. Second servo motor, 202. Disc, 203. Bump, 204. Rod, 205. Block, 206. Bolt, 3. Moving mechanism, 301. Shell, 302. Third servo motor, 303. Gear, 304. Rack, 305. Vertical rod, 4. Base, 5. Box door, 6. First servo motor, 7. Round shell, 8. Test table, 9. Ejector pin. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings:

[0023] Refer to the attached Figure 1-7 : In this embodiment, a disc brake parallelism detection device includes a box body 1 and a base 4. The left end of the box body 1 is fixedly connected to the base 4. The upper inner wall of the box body 1 is rotatably connected to the round shell 7 through a bearing. The round shell 7 rotates in the box body 4. A limiting mechanism 2 is installed on the inner wall of the round shell 7. A moving mechanism 3 is installed on the upper end of the base 4. The front end of the box body 1 is slidably connected to the box door 5 through a hinge. The box body 1 is fixedly connected to the first servo motor 6 through a bracket. The first servo motor 6 is threadedly connected to the bracket by a bolt and can be removed from the bracket when necessary. The model of the first servo motor 6 can meet the working needs according to actual needs. The output shaft of the first servo motor 6 is connected to the round shell 7 through a reduction gear box, and the first servo motor 6 drives the round shell 7 to rotate.

[0024] Refer to the attached Figure 1 and Figure 5-7: The limiting mechanism 2 includes a second servo motor 201. The model of the second servo motor 201 can meet the working needs according to actual needs. The second servo motor 201 is fixedly connected to the circular shell 7 through a bracket. The second servo motor 201 is threadedly connected to the bracket by a bolt and can be removed from the bracket when necessary. The output shaft of the second servo motor 201 is connected to the rotating shaft of the disc 202 through a reduction gearbox. The second servo motor 201 drives the disc 202 to rotate. The disc 202 is rotationally connected to the circular shell 7 through the rotating shaft. The disc 202 rotates in the circular shell 7. The inner wall of the disc 202 is slidingly connected to a plurality of protrusions 203. The protrusions 203 slide in the disc 202. The outer walls of the plurality of protrusions 203 are all fixedly connected to the rod body 204. The protrusions 203 drive the rod body 204 to rotate. The ends of the rod body 204 are all fixedly connected to the block 205. The rod body 204 drives the block 205 to rotate, and the inner walls of the block 205 are all threadedly connected to the bolts 206.

[0025] Refer to the attached Figure 1-4 The movable mechanism 3 includes a shell 301, the lower end of the shell 301 is fixedly connected to the base 4, the shell 301 is fixedly connected to the third servo motor 302 through a bracket, the third servo motor 302 is threadedly connected to the bracket by a bolt, and can be removed from the bracket when necessary. The model of the third servo motor 302 can meet the working needs according to actual needs. The output shaft of the third servo motor 302 is connected to the rotating shaft of the gear 303 through the reduction gear box, and the third servo motor 302 drives the gear 303 to rotate. The gear 303 is rotatably connected to the shell 301 through the rotating shaft. The gear 303 rotates in the shell 301, and the outer wall of the gear 303 is meshed with the rack 304. The gear 303 drives the rack 304 to move. The inner wall of the rack 304 is slidably connected to the vertical rod 305, and the rack 304 slides on the vertical rod 305. The upper end of the vertical rod 305 is fixedly connected to the shell 301, and the lower side of the right end of the rack 304 is threadedly connected to the test table 8 by a screw. The test table 8 is consistent with the announcement number "CN 219914302 U", the lower end of the test gauge 8 is fixedly connected to the ejector pin 9, and the test gauge 8 drives the ejector pin 9 to move. The test gauge 8 can measure the specific flatness through the contact between the ejector pin 9 and the disc brake disc.

[0026] Working principle:

[0027] When the parallelism of the disc brake needs to be tested, the disc brake disc is placed in the block 205, and then the external power supply of the second servo motor 201 is turned on and started. The second servo motor 201 drives the disc 202 to rotate, and the disc 202 drives the protrusion 203 to move through the slide groove (because the outer wall of the protrusion 203 is relatively smooth, thereby reducing the friction between the protrusion 203 and the disc 202, thereby preventing damage to the protrusion 203 and the disc 203). The four protrusions 203 all drive the rod body 204 to move outward, thereby moving the four blocks 205. The inner walls of the four blocks 205 all contact the inner ring of the disc brake disc, thereby limiting the disc brake disc on the four blocks 205, and then respectively tighten the bolts 206 on the four blocks 205 so that the ends thereof are pressed against the disc brake disc, thereby reinforcing the limit of the disc brake disc, thereby making the limit of the disc brake disc more stable;

[0028] Then, the external power supply of the third servo motor 302 is connected and started. The third servo motor 302 drives the gear 303 to rotate. The gear 303 engages with the rack 304 and drives the rack 304 to move downward. The rack 304 drives the test table 8 to move downward and drives the ejector pin 9 to move downward. After the lower end of the ejector pin 9 contacts the limited disc brake disc, the third servo motor 302 is turned off. In the above manner, the ejector pin 9 is moved downward and contacts the disc brake disc. The external power supply of the servo motor 6 is connected and started. The first servo motor 6 drives the circular shell 7 to rotate slowly, and the limited disc brake disc rotates slowly. During the rotation of the disc brake disc, the ejector pin 9 contacts the disc brake disc and detects the flatness of the disc brake disc. The ejector pin 9 transmits the detection data value of the disc brake disc flatness to the test table 8 and displays it on the display screen of the test table 8. The worker can record the data.

[0029] After the flatness test on the disc brake disc is completed, the first servo motor 6 is turned off, and then the third servo motor 302 is started to move the ejector pin 9 upward to reset. After the ejector pin 9 is reset, the third servo motor 302 is turned off, and then the second servo motor 201 is used to cancel the fixation of the disc brake disc, and then it is removed from the block 205 and turned 180 degrees before limiting the disc brake disc on the block 205. Then, the third motor 302 is used to make the ejector pin 9 contact the disc brake disc again and then perform a flatness test on the other side of the disc brake disc. After the flatness test of the disc brake disc is completed, the first servo motor 6 is turned off, and then the third servo motor 302 is used to move the ejector pin 9 upward to reset. Then, the limit of the disc brake disc on the block 205 is canceled according to the above method, and the tested disc brake disc is manually removed from the block 205 and transported to the next process. The above method is used to complete the test of the flatness of the disc brake disc.

[0030] While the present invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A disc brake parallelism detection device, comprising a housing (1) and a base (4), wherein the left end of the housing (1) is fixedly connected to the base (4), and characterized in that: The upper inner wall of the box body (1) is rotatably connected to the round shell (7) via a bearing, a limiting mechanism (2) is installed on the inner wall of the round shell (7), a moving mechanism (3) is installed on the upper end of the base (4), the front end of the box body (1) is slidably connected to the box door (5) via a hinge, the box body (1) is fixedly connected to the first servo motor (6) via a bracket, and the output shaft of the first servo motor (6) is connected to the round shell (7) via a reduction box.

2. The disc brake parallelism detection device according to claim 1, characterized in that: The limiting mechanism (2) includes a second servo motor (201), the second servo motor (201) is fixedly connected to the circular shell (7) via a bracket, the output shaft of the second servo motor (201) is connected to the rotating shaft of the disc (202) via a reduction gearbox, the disc (202) is rotationally connected to the circular shell (7) via the rotating shaft, the inner wall of the disc (202) is slidably connected to a plurality of protrusions (203), and the outer walls of the plurality of protrusions (203) are fixedly connected to the rod body (204).

3. The disc brake parallelism detection device according to claim 2, characterized in that: The ends of the rod bodies (204) are fixedly connected to the blocks (205), and the inner walls of the blocks (205) are threadedly connected to the bolts (206).

4. The disc brake parallelism detection device according to claim 1, characterized in that: The moving mechanism (3) includes a housing (301), the lower end of the housing (301) is fixedly connected to the base (4), the housing (301) is fixedly connected to the third servo motor (302) via a bracket, the output shaft of the third servo motor (302) is connected to the rotating shaft of the gear (303) via a reduction gear box, the gear (303) is rotationally connected to the housing (301) via the rotating shaft, and the outer wall of the gear (303) is meshed with the rack (304).

5. The disc brake parallelism detection device according to claim 4, characterized in that: The inner wall of the rack (304) is slidably connected to the vertical rod (305), and the upper end of the vertical rod (305) is fixedly connected to the housing (301).

6. The disc brake parallelism detection device according to claim 5, characterized in that: The lower side of the right end of the rack (304) is threadedly connected to the test gauge (8) via a screw, and the lower end of the test gauge (8) is fixedly connected to the ejector pin (9).

Citation Information

Patent Citations

  • Flatness testing device for brake disc

    CN219914302U