Atomizing sheet testing device
By designing the atomizing sheet testing device, using imitation fixtures and positioning structures, the problem of high defect rate of microporous atomizing sheets is solved, and the effect of simplifying detection and improving yield is achieved.
Patent Information
- Application Number
- CN202422863791.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-22
AI Technical Summary
In the prior art, the defect rate of microporous atomizing sheets is high and difficult to detect, resulting in low yield rate of atomized components, complex detection methods, inappropriate production processes, and affecting the atomization effect and customer satisfaction.
A test device for atomization sheet is designed, using a model fixture and multiple positioning structures, combined with an elastic sealing ring and conductive thimble, to simulate the working environment of the atomization component, and to judge the qualification of the atomization sheet by detecting the atomization rate.
It has achieved simplified testing, improved the yield rate of atomized sheets, ensured the effectiveness and consistency of test results, reduced the difficulty of discovering bad products, and improved production efficiency.
Smart Images

Figure CN223307837U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to a vibrating sieve hole atomization system, in particular to an atomization sheet testing device. Background Art
[0002] A key component of the vibrating mesh atomization system is the microporous atomizer. This microporous atomizer consists of two layers: an annular piezoelectric ceramic sheet on the bottom layer and a circular metal sheet of the same size on the top layer. The piezoelectric ceramic sheet also has a horizontally extending protrusion on the outer edge for contact with the ejector pin. The circular metal sheet has a micropore located at the center hole of the piezoelectric ceramic sheet.
[0003] Currently, the defective rate of microporous atomizer discs in production is high and difficult to detect, directly impacting the yield rate of atomizer components. Furthermore, existing inspection methods are complex and require a high level of expertise, making them unsuitable for use in production. Defective atomizer discs can directly weaken the atomization efficiency of the vibrating mesh atomizer system, reducing the amount of drug inhaled. In severe cases, the vibrating mesh atomizer system can even cease to function. These issues can lead to customer complaints, damage the company's reputation, and increase subsequent operating and maintenance costs. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide an atomizer plate testing device, which can effectively test the atomization rate of the atomizer plate and ensure the validity of the test results by imitating the structural design of the atomizer component.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0006] A device for testing an atomizer sheet comprises a body and a profiling fixture arranged on the body, wherein a test groove is provided on the upper end table of the body, and a mist outlet hole passing through the table is provided at the bottom of the test groove. The profiling fixture comprises an elastic sealing pad, an elastic sealing ring, a pressing plate, a liquid storage cavity and a conductive ejector pin. The elastic sealing pad is arranged at the bottom of the test groove, and the elastic sealing ring is arranged at the bottom of the pressing plate. The atomizer sheet to be tested is clamped between the elastic sealing ring and the pad and is pressed into the test groove by the pressing plate. The liquid storage cavity is arranged on the pressing plate, and the water outlet at the bottom is vertically connected to the micropores and mist outlet hole in the middle of the atomizer sheet to be tested. A pair of conductive ejector pins pass through the pressing plate and are respectively connected to the metal sheet and the piezoelectric ceramic sheet of the atomizer sheet to be tested.
[0007] The lower section of the mist outlet is in a trumpet shape with a diameter gradually increasing from top to bottom.
[0008] The side wall of the test groove has a positioning notch that matches the protrusion of the atomizer plate to be tested.
[0009] The outer edge of the test groove has a boss, and the bottom of the pressure plate has a first positioning groove that matches the boss; the table top has a second groove for the pressure plate to be pressed into, and the table top is also hinged with a cover plate for pressing the pressure plate, the cover plate is provided with a lock hole, and the table top also has a rotating lock that matches the lock hole.
[0010] The bottom of the pressing plate is provided with an annular groove for the elastic sealing ring to be pressed into.
[0011] The machine body is also provided with a mist collecting pipe which is connected with the mist outlet hole.
[0012] The number of the imitation jigs of the atomizer sheet testing device is one or more, and the multiple imitation jigs are arranged side by side on the machine body table, and the mist outlet holes are connected in sequence through the mist collection pipe.
[0013] An annular third groove is further provided at the bottom of the pressing plate outside the first positioning groove, and a waterproof sealing ring is embedded in the third groove.
[0014] The atomizer testing device of the utility model has the following advantages:
[0015] 1. The fixture is designed based on the actual object to ensure the validity of the test results.
[0016] 2. The use of multiple positioning structures such as pressure plates and the clamping of elastic sealing rings and gaskets ensures that the atomizer under test is not only reliably positioned and has sufficient vibration amplitude when working, but the elastic sealing ring also seals the outer edge of the water outlet of the liquid storage cavity.
[0017] 3. The bell-shaped design at the bottom of the mist outlet prevents the atomized gas from forming condensed water droplets on the hole wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is described in detail below with reference to the accompanying drawings and specific embodiments:
[0019] Figure 1 It is a three-dimensional schematic diagram of the profiling fixture of the present utility model;
[0020] Figure 2 This is a top view of the profiling fixture of the present invention;
[0021] Figure 3 It is along Figure 2 The sectional schematic diagram in the XX direction;
[0022] Figure 4 yes Figure 3 A magnified schematic diagram of part A;
[0023] Figure 5 This is a schematic diagram of the decomposition of a single body jig of the present invention;
[0024] Figure 6 It is a three-dimensional diagram of the five-unit fixture of the present invention;
[0025] Figure 7 yes Figure 6 Front view of. DETAILED DESCRIPTION
[0026] The utility model is a kind of atomization piece testing device as Figure 1-5 As shown, it includes a body 1 and a profiling jig arranged on the body 1.
[0027] On the upper end table of the body 1, there is a circular test groove 2 that matches the atomizer to be tested. A mist outlet 3 is provided at the bottom of the test groove 2 and passes through the table. The imitation fixture includes an elastic sealing gasket 4, an elastic sealing ring 5, a pressure plate 6, a liquid storage cavity 7 and a conductive ejector pin 8. The annular elastic sealing gasket 4 is provided at the bottom of the test groove 2, and the elastic sealing ring 5 is provided in the annular groove 9 at the bottom of the pressure plate 6. The elastic sealing ring, the gasket 5 and the gasket 4 are used to clamp the atomizer to be tested 10, and are pressed into the test groove 2 by the pressure plate 6. The liquid storage cavity 7 is provided on the pressure plate 6 and the bottom water outlet is vertically connected to the central micropores and the mist outlet 3 of the atomizer to be tested 10. A pair of conductive ejector pins 8 pass through the pressure plate 6 and are respectively connected to the metal sheet of the atomizer to be tested 10 and the protrusion 111 of the piezoelectric ceramic sheet.
[0028] The above-mentioned table, the pressing plate 6 of the fixture and the pipeline are all made of transparent anti-corrosion materials, such as transparent PVC, etc., which can facilitate the observation of the atomization situation.
[0029] A positioning notch 11 is provided on the side wall of the test groove 2 , which matches the protrusion 111 of the atomizer chip 10 to be tested, so as to facilitate the installation and positioning of the atomizer chip 10 to be tested.
[0030] The outer edge of the test groove 2 is provided with a circle of bosses 12, and the bottom of the pressure plate 6 has a first positioning groove 13 that matches the bosses 12. The table top has a rectangular second groove 14 for the pressure plate 6 to press into, and the test groove 2 is located within the second groove 14. Furthermore, a cover plate 15 is hingedly attached to the table top to hold down the pressure plate 6. The cover plate 15 has a lock hole 16, and the table top also has a rotating lock 17 that matches the lock hole. The pressure plate 6 can be fixed by flipping down the cover plate 15 and locked by rotating the lock 17 90 degrees, so that the atomizer 10 is pressed and positioned by the elastic sealing ring, gaskets 5 and 4.
[0031] A third annular groove 19 is provided at the bottom of the pressing plate 6 outside the first positioning groove 13. A waterproof sealing ring 191 is embedded in the third groove 19. The waterproof sealing ring 191 encloses the conductive ejector pin 8 at the bottom of the pressing plate 6, thereby preventing the conductive ejector pin 8 from short-circuiting due to spillage when pouring water into the liquid storage chamber 7.
[0032] The structural dimensions of the above-mentioned imitation jig are the same as those of the silicone pad, silicone ring, and ejector pin 8 of the actual atomizer component, which can ensure that the force exerted on the microporous atomizer plate 10 in the imitation jig is the same as that exerted on the actual atomizer component, and the installation position is the same, ensuring that the test results are consistent with the actual product effect.
[0033] When in use, add 3 ml of normal saline to the liquid storage cavity 7, and then connect the atomizer controller to the microporous atomizer sheet 10 through the ejector pin 8, drive the microporous atomizer sheet 10 to vibrate at high frequency, so that the normal saline enters the liquid storage cavity 7 and passes through the micropores of the atomizer sheet to realize atomization. The atomizer controller determines whether the atomization is completed by detecting the current during atomization, and records the atomization time, calculates the atomization rate, and then determines whether the microporous atomizer sheet 10 is qualified. In order to improve efficiency, five sets of imitation jigs can be combined together and arranged side by side on the body 1, and a mist collection pipe 18 is used to connect all the mist outlet holes 3 together and discharge (see Figure 6-7 ).
[0034] However, those skilled in the art should recognize that the above embodiments are merely intended to illustrate the present invention and are not intended to limit the present invention. Any changes or modifications to the above embodiments shall fall within the scope of the claims of the present invention as long as they are within the spirit of the present invention.
Claims
1. A device for testing an atomizer sheet, characterized by: The utility model comprises a body and a profiling fixture arranged on the body, a test groove is provided on the upper table of the body, a mist outlet hole is provided through the table at the bottom of the test groove, the profiling fixture comprises an elastic sealing pad, an elastic sealing ring, a pressing plate, a liquid storage cavity and a conductive ejector pin, the elastic sealing pad is arranged at the bottom of the test groove, the elastic sealing ring is arranged at the bottom of the pressing plate, the elastic sealing ring and the pad are used to clamp the atomizer sheet to be tested, and are pressed into the test groove by the pressing plate, the liquid storage cavity is arranged on the pressing plate, and the bottom water outlet is vertically connected to the central micropores and the mist outlet hole of the atomizer sheet to be tested, a pair of conductive ejector pins pass through the pressing plate and are respectively connected to the metal sheet and the piezoelectric ceramic sheet of the atomizer sheet to be tested.
2. The atomizer testing device according to claim 1, characterized in that: The lower section of the mist outlet is in a trumpet shape with a diameter gradually increasing from top to bottom.
3. The atomizer testing device according to claim 1, characterized in that: The side wall of the test groove has a positioning notch that matches the protrusion of the atomizer plate to be tested.
4. The atomizer testing device according to claim 1, characterized in that: The outer edge of the test groove has a boss, and the bottom of the pressure plate has a first positioning groove that matches the boss; the table top has a second groove for the pressure plate to be pressed into, and the table top is also hinged with a cover plate for pressing the pressure plate, the cover plate is provided with a lock hole, and the table top also has a rotating lock that matches the lock hole.
5. The atomizer testing device according to claim 1 or 4, characterized in that: The bottom of the pressing plate is provided with an annular groove for the elastic sealing ring to be pressed into.
6. The atomizer testing device according to claim 1, characterized in that: The machine body is also provided with a mist collecting pipe which is connected with the mist outlet hole.
7. The atomizer testing device according to claim 1, characterized in that: The number of the imitation jigs of the atomizer sheet testing device is one or more, and the multiple imitation jigs are arranged side by side on the machine body table, and the mist outlet holes are connected in sequence through the mist collection pipe.
8. The atomizer testing device according to claim 4, characterized in that: An annular third groove is further provided at the bottom of the pressing plate outside the first positioning groove, and a waterproof sealing ring is embedded in the third groove.