Mountaineering buckle detection mechanism
By designing a carabiner inspection mechanism and using cameras and rotating motors to separate qualified and unqualified products, the problem of low pass rate caused by the offset between the door body and the lock ring in carabiner production was solved, achieving efficient quality control and improving production efficiency.
Patent Information
- Application Number
- CN202421222940.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the prior art, during the production process of the carabiner, the door body and the lock ring are offset, resulting in a low pass rate and the carabiner cannot be used normally.
A detection mechanism consisting of a transport component, an inspection station and a unloading station was designed. A camera and an inspection plate were used to photograph the carabiners to determine their quality. Unqualified products were separated by a rotating motor and unloading component to prevent them from entering the riveting process.
The qualified rate of carabiners is improved, ensuring that only qualified products enter the riveting process, reducing the riveting risk of unqualified products and improving production efficiency.
Smart Images

Figure CN223308072U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of detection devices, and in particular to a carabiner detection mechanism. Background Art
[0002] The carabiner is composed of a locking ring, a door body, a pin and a spring. When assembling the carabiner, the spring is inserted into the inside of one end of the door body, and the end of the door body equipped with the spring is connected to one end of the locking ring and connected through the pin, so that one end of the door body is rotated and connected to one end of the locking ring, and then the other end of the door body is abutted against the other end of the locking ring, so that the locking ring is in a closed loop shape, and finally one end of the pin is riveted by a riveting machine. For example, the patent name is a carabiner assembly device (application number is 2013106107309); it can be seen from the above-mentioned prior art that during the production process of the carabiner, the door body and the locking ring will be offset, making the carabiner a defective product, and the carabiner cannot be used normally, resulting in a low pass rate for the carabiner. Utility Model Content
[0003] The purpose of the utility model is to provide a carabiner detection mechanism to address the defects and shortcomings of the existing technology.
[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0005] It includes a transport component, an inspection station and an unloading station. The transport component can transport the carabiner from the inspection station to the unloading station. The inspection station includes a camera and an inspection plate. The camera is located above the inspection plate. The upper end surface of the inspection plate is provided with an inspection port. The transport component is provided with a clamping component. The clamping component can be used to place and fix the carabiner. The inspection port corresponds to the door body of the carabiner.
[0006] Preferably, a mounting bracket is provided on one side of the detection plate, the camera and the detection plate are respectively provided at the upper and lower ends of one side of the mounting bracket, and a pushing cylinder is provided on the side of the mounting bracket away from the detection plate.
[0007] Preferably, the detection port is in the shape of a waist-shaped hole.
[0008] Preferably, the transport assembly includes a fixed disk, a rotating disk and a rotating motor, the fixed disk is arranged on the rotating disk, the rotating motor drives the rotating disk to rotate, and the clamping assembly is arranged on the rotating disk.
[0009] Preferably, a unloading assembly is provided on one side of the unloading station, and the unloading assembly transports the carabiners on the unloading station to the storage position.
[0010] Preferably, the unloading assembly includes a clamping cylinder, a vertical slide, a transverse slide, a linkage plate, a fixed frame and a driving motor, the fixed frame is placed vertically, the transverse slide slides horizontally on the side wall of the fixed frame, the vertical slide slides vertically on the outside of the transverse slide, the clamping cylinder is vertically downwardly arranged on the side wall of the vertical slide, the side wall of the linkage plate is provided with a driving slide groove, the side wall of the fixed frame is provided with a U-shaped groove, the opening of the U-shaped groove is set downward, the U-shaped groove and the driving slide groove are intersected, and the side wall of the upper end of the vertical slide is provided with a connecting rod, one end of the connecting rod passes through the driving slide groove and the U-shaped groove in sequence.
[0011] In summary, this application includes at least one of the following beneficial technical effects:
[0012] 1. After assembling the lock ring, door body, latch and spring into a carabiner, the carabiner is placed on the clamping assembly, and then the cylinder is pushed to push the mounting frame, thereby driving the camera and the detection plate to move so that the detection port is vertically aligned with the door body of the carabiner on the clamping assembly. The camera then takes a picture of the carabiner and transmits it to the computer for processing to determine whether the carabiner is qualified. If the carabiner is qualified, the carabiner is transferred to the riveting machine for riveting. If the carabiner is unqualified, the rotating motor is started to rotate the rotating disk, thereby transporting the carabiner on the clamping assembly to the unloading station. The unqualified carabiner is then transferred from the clamping assembly to the storage position through the unloading assembly, so that the unqualified carabiner will not enter the riveting machine for riveting and fixing, thereby improving the qualified rate of the carabiner.
[0013] 2. When it is necessary to transfer the carabiner on the clamping assembly to the storage position, the driving motor drives the linkage plate to rotate, and the connecting rod on the vertical slide moves in the driving slide of the linkage plate and moves in the U-shaped groove at the same time. When the connecting rod is located at one end of the U-shaped groove, the vertical slide slides downward and the horizontal slide slides to one side of the mounting frame. Then the clamping cylinder clamps the carabiner on the clamping assembly, and then the driving motor rotates in the opposite direction, thereby driving the linkage rod to rotate. Driven by the U-shaped groove and the driving slide, the connecting rod moves to the other end of the U-shaped groove, thereby moving the clamping cylinder with the carabiner to the storage position, thereby improving the convenience of unloading unqualified carabiners. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural diagram of the detection mechanism of the utility model;
[0015] Figure 2 It is a structural diagram of the detection station of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the unloading station of the utility model.
[0017] In the figure: 1. Transport assembly; 2. Inspection station; 3. Unloading station; 4. Fixed plate; 5. Rotating plate; 6. Rotating motor; 7. Clamping assembly; 8. Camera; 9. Inspection plate; 10. Push cylinder; 11. Mounting frame; 12. Inspection port; 13. Unloading assembly; 14. Clamping cylinder; 15. Vertical slide; 16. Horizontal slide; 17. Linkage plate; 18. Fixed frame; 19. Drive motor; 20. Horizontal rod; 21. Drive slide; 22. U-shaped groove. DETAILED DESCRIPTION
[0018] The present invention will be further described below with reference to the accompanying drawings.
[0019] The embodiment of the present application discloses a carabiner detection mechanism.
[0020] Reference Figure 1 , including a transport component 1, an inspection station 2 and a unloading station 3. The transport component 1 includes a fixed disk 4, a rotating disk 5 and a rotating motor 6. The fixed disk 4 is located on the rotating disk 5. The diameter of the rotating disk 5 is larger than the diameter of the fixed disk 4. The rotating motor 6 is located below the rotating disk 5. The upper end of the output shaft of the rotating motor 6 is fixed to the lower end surface of the rotating disk 5. A clamping component 7 is fixed to the side of the upper end of the rotating disk 5. The clamping component 7 can be used for placing and fixing the carabiner.
[0021] Reference Figure 2 The inspection station 2 includes a camera 8 and an inspection plate 9. The camera 8 is positioned vertically downward, above the inspection plate 9. A push cylinder 10 is fixed to the outer side of the upper end of the fixed plate 4. A mounting bracket 11 is vertically mounted on the output end of the push cylinder 10. The camera 8 and inspection plate 9 are respectively fixed to the upper and lower ends of one side of the mounting bracket 11 by bolts. The upper end surface of the inspection plate 9 is provided with an inspection port 12, which is a waist-shaped hole. The push cylinder 10 pushes the camera 8 and inspection plate 9, so that the inspection port 12 is vertically aligned with the door of the carabiner on the clamping assembly 7.
[0022] Reference Figure 3, a unloading assembly 13 is placed on one side of the unloading station 3, and the unloading assembly 13 includes a clamping cylinder 14, a vertical slide 15, a horizontal slide 16, a linkage plate 17, a fixed frame 18 and a drive motor 19. The fixed frame 18 is placed vertically, and the horizontal slide 16 slides horizontally on the side wall of the fixed frame 18 through a slide rail. The vertical slide 15 slides vertically on the outer side wall of the horizontal slide 16 through a slide rail. The outer side of the vertical slide 15 is fixed with a horizontal rod 20 by bolts. The clamping cylinder 14 is placed vertically downward and installed on the lower side of one end of the horizontal rod 20. The drive motor 19 is fixed by bolts. On the side of the fixed frame 18 away from the horizontal slide 16, one end of the output shaft of the drive motor 19 passes through the side wall of the fixed frame 18, and one end of the linkage plate 17 is fixed to the outer end of the output shaft of the drive motor 19. The side wall of the linkage plate 17 is provided with a drive slide 21 along the length direction, and the side wall of the fixed frame 18 is provided with a U-shaped groove 22. The opening of the U-shaped groove 22 is set downward, and the U-shaped groove 22 and the drive slide 21 are intersected. The vertical slide 15 is in the shape of a long strip, and a connecting rod is inserted and fixed to the inner side wall of the upper end of the vertical slide 15. One end of the connecting rod passes through the drive slide 21 and the U-shaped groove 22 in sequence.
[0023] The implementation principle of a carabiner detection mechanism disclosed in the embodiment of this application is as follows:
[0024] First, place the assembled carabiner on the clamping assembly 7, and then push the cylinder 10 to push the mounting frame 11, thereby driving the camera 8 and the detection plate 9 to move, so that the detection port 12 is vertically corresponding to the door body of the carabiner on the clamping assembly 7, and then the camera 8 takes a picture of the carabiner and transmits it to the computer for processing to determine whether the carabiner is qualified. When the carabiner is qualified, the carabiner is transferred to the riveting machine for riveting. When the carabiner is unqualified, start the rotating motor 6 and let the rotating disk 5 rotate, so that the carabiner on the clamping assembly 7 is transported to the unloading station 3, and then the unqualified carabiner is transferred from the clamping assembly 7 to the storage position through the unloading assembly 13.
[0025] The above description is only a preferred embodiment of the present invention. Therefore, any equivalent changes or modifications made according to the structure, features and principles described in the scope of the present invention patent application are included in the scope of the present invention patent application.
Claims
1. A carabiner detection mechanism, characterized by: The invention comprises a transport component (1), an inspection station (2) and an unloading station (3), wherein the transport component (1) can transport a carabiner from the inspection station (2) to the unloading station (3), the inspection station (2) comprises a camera (8) and an inspection plate (9), the camera (8) is located above the inspection plate (9), and an inspection port (12) is provided on the upper end surface of the inspection plate (9), a clamping component (7) is provided on the transport component (1), and the clamping component (7) can be used for placing and fixing the carabiner, and the inspection port (12) corresponds to the door body of the carabiner.
2. A carabiner detection mechanism according to claim 1, characterized in that: A mounting frame (11) is provided on one side of the detection plate (9), the camera (8) and the detection plate (9) are respectively provided at the upper and lower ends of one side of the mounting frame (11), and a pushing cylinder (10) is provided on the side of the mounting frame (11) away from the detection plate (9).
3. A carabiner detection mechanism according to claim 2, characterized in that: The detection port (12) is in the shape of a waist-shaped hole.
4. A carabiner detection mechanism according to claim 3, characterized in that: The transport assembly (1) comprises a fixed disk (4), a rotating disk (5) and a rotating motor (6); the fixed disk (4) is arranged on the rotating disk (5); the rotating motor (6) drives the rotating disk (5) to rotate; and the clamping assembly (7) is arranged on the rotating disk (5).
5. A carabiner detection mechanism according to claim 1, characterized in that: A unloading assembly (13) is provided on one side of the unloading station (3), and the unloading assembly (13) transports the carabiner on the unloading station (3) to a storage position.
6. A carabiner detection mechanism according to claim 5, characterized in that: The unloading assembly (13) includes a clamping cylinder (14), a vertical slide (15), a horizontal slide (16), a linkage plate (17), a fixed frame (18) and a driving motor (19), wherein the fixed frame (18) is placed vertically, the horizontal slide (16) slides horizontally on the side wall of the fixed frame (18), the vertical slide (15) slides vertically on the outside of the horizontal slide (16), and the clamping cylinder (14) is vertically arranged downward on the fixed frame (18). The side wall of the vertical slide (15) and the side wall of the linkage plate (17) are provided with a driving slide groove (21), and the side wall of the fixing frame (18) is provided with a U-shaped groove (22). The opening of the U-shaped groove (22) is set downward, and the U-shaped groove (22) and the driving slide groove (21) are intersected. A connecting rod is provided on the side wall of the upper end of the vertical slide (15), and one end of the connecting rod passes through the driving slide groove (21) and the U-shaped groove (22) in sequence.