Charging pile cable

By using polyethylene foam and rubber material anti-pressure blocks in charging pile cables, as well as wavy and mesh-shaped metal wire layers, the cable's resistance to extrusion and pull resistance are enhanced, and the problem of easy damage to the charging pile cable is solved and the service life is improved.

CN223308785UActive Publication Date: 2025-09-05江苏宏开线缆有限公司
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Patent Information

Application Number
CN202421971907.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-09-05
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The cables of existing charging piles have poor anti-extrusion capabilities, which can easily lead to damage to the cooling pipe and affect the service life.

Method used

Polyethylene foam is used as the first compressor, combining the second compressor of rubber material and the compressor layer of the wavy and mesh-shaped metal wire to enhance the cable's resistance to pulling and extrusion.

Benefits of technology

Effectively buffer external pressure, protect cooling pipes, improve the cable's pull resistance and extend service life.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a charging pile cable, which relates to the technical field of cables and comprises an insulating layer arranged on the surface of a conductor and a cooling pipe arranged between the conductors. A first pressure-resistant block is arranged on the surface of the conductor, filler is arranged inside and outside the first pressure-resistant block, a shielding layer is arranged on the outer surface of the filler, and a fireproof layer is arranged on the outer surface of the shielding layer. According to the utility model, the first pressure-resistant block is made of polyethylene foam plastic, has excellent buffering performance, mechanical performance and toughness, can buffer when the cable is subjected to external pressure, prevents the cable and the cooling pipe in the cable from being damaged, and the second pressure-resistant block is made of a rubber material, so that the service life of the cable is prolonged. The anti-pulling cable has good elasticity and buffering performance, can effectively absorb and buffer external pressure, and can generate certain telescopic deformation when the cable is subjected to external force through the arranged wave-shaped and grid-shaped combined anti-pressing layer, so that pulling force is absorbed and dispersed, and the anti-pulling capability of the cable is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, and in particular to a charging pile cable. Background Art

[0002] A charging pile is a device that provides power replenishment for electric vehicles. Its function is similar to that of a gas pump in a gas station. It can be fixed on the ground or on the wall and installed in public buildings (charging stations, shopping malls, public parking lots, etc.) and residential parking lots. It can charge various types of electric vehicles according to the adjusted voltage and current. The charging pile is powered by cables and other means.

[0003] The current charging pile cable is equipped with conductors and connecting wires, etc. In order to prevent the temperature inside the cable from being too high, a cooling tube is generally provided inside the charging pile cable to cool the inside. However, due to the poor anti-extrusion ability of the current charging pile cable, the cooling tube inside the cable is easily squeezed and damaged during use, which has a certain impact on the subsequent use of the cable. Utility Model Content

[0004] The utility model provides a charging pile cable, in which the first anti-compression block is made of polyethylene foam plastic, which has excellent buffering, mechanical properties and toughness. It can buffer when the cable is subjected to external pressure to avoid damage to the cable and the cooling pipe inside it, and the second anti-compression block is made of rubber material, which has good elasticity and buffering properties and can effectively absorb and buffer external pressure. At the same time, the anti-compression layer combined with the wavy shape and the grid shape is provided, which can produce a certain expansion and contraction deformation when the cable is subjected to external force, thereby absorbing and dispersing the tension and increasing the cable's resistance to pulling. In summary, the problems in the background technology are solved.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A charging pile cable, comprising an insulating layer provided on the surface of a conductor and a cooling tube provided between the conductors;

[0007] A first anti-compression block is provided on the surface of the conductor, and fillers are provided inside and outside the first anti-compression block, a shielding layer is provided on the outer surface of the filler, and a fireproof layer is provided on the outer surface of the shielding layer, a pressure-resistant layer for resisting pulling and extrusion is provided on the outer surface of the fireproof layer, and a waterproof layer for waterproofing is provided on the outer surface of the pressure-resistant layer, a sheath is provided on the surface of the waterproof layer, and a second anti-compression block is provided on the surface of the sheath.

[0008] As a further description of the above technical solution:

[0009] The second anti-compression blocks are distributed annularly and equidistantly on the surface of the sleeve, and the surfaces of the sleeve and the second anti-compression blocks are both provided with wear-resistant layers.

[0010] As a further description of the above technical solution:

[0011] The wear-resistant layer is a polyvinyl coating.

[0012] As a further description of the above technical solution:

[0013] The material of the fireproof layer is silicone rubber.

[0014] As a further description of the above technical solution:

[0015] The interior of the pressure-resistant layer includes a first wavy metal wire, and the upper and lower surfaces of the first metal wire are respectively provided with a grid-shaped second metal wire.

[0016] As a further description of the above technical solution:

[0017] The material of the waterproof layer is cross-linked polyethylene.

[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0019] In the utility model, the first anti-compression block is made of polyethylene foam plastic, which has excellent cushioning, mechanical properties and toughness. It can buffer when the cable is subjected to external pressure to avoid damage to the cable and the cooling pipe inside it. The second anti-compression block is made of rubber material, which has good elasticity and cushioning properties and can effectively absorb and buffer external pressure. At the same time, the anti-compression layer that combines the wavy shape and the grid shape is set, which can produce a certain expansion and contraction deformation when the cable is subjected to external force, thereby absorbing and dispersing the tension to increase the cable's resistance to pulling. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of a charging pile cable structure;

[0021] Figure 2 This is a schematic diagram of the internal structure of the pressure-resistant layer in the utility model.

[0022] Legend:

[0023] 1. Conductor; 2. Insulation layer; 3. Cooling pipe; 4. First anti-pressure block; 5. Filler; 6. Shielding layer; 7. Fireproof layer; 8. Anti-pressure layer; 801. First metal wire; 802. Second metal wire; 9. Waterproof layer; 10. Sheath; 11. Second anti-pressure block. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Reference Figure 1 、 Figure 2 A charging pile cable comprises an insulating layer 2 arranged on the surface of a conductor 1, a cooling tube 3 arranged between the conductors 1, a first anti-compression block 4 is arranged on the surface of the conductor 1, and a filler 5 is arranged inside and outside the first anti-compression block 4, a shielding layer 6 is arranged on the outer surface of the filler 5, and a fireproof layer 7 is arranged on the outer surface of the shielding layer 6, a pressure-resistant layer 8 for resisting pulling and extrusion is provided on the outer surface of the fireproof layer 7, and a waterproof layer 9 for waterproofing is provided on the outer surface of the pressure-resistant layer 8, a sheath 10 is provided on the surface of the waterproof layer 9, and a second anti-compression block 11 is provided on the surface of the sheath 10, the first anti-compression block 4 is polyethylene foam plastic, which has excellent cushioning, mechanical properties and toughness. It can buffer when the cable is subjected to external pressure to prevent the cable and the cooling tube inside it from being damaged.

[0026] Furthermore, the second anti-pressure blocks 11 are distributed in an annular and equidistant manner on the surface of the sheath 10, and the surfaces of the sheath 10 and the second anti-pressure blocks 11 are both provided with a wear-resistant layer. The second anti-pressure blocks 11 are made of rubber material, which has good elasticity and buffering properties and can effectively absorb and buffer external pressure.

[0027] Furthermore, the wear-resistant layer is polyvinyl chloride coating. Polyvinyl chloride coating is a polymer coating formed by the polymerization of vinyl chloride monomer and has good wear resistance. When the cable surface is coated with polyvinyl chloride coating, its wear resistance will be significantly improved, thereby effectively extending the service life of the cable. In addition, polyvinyl chloride coating also has excellent chemical resistance, weather resistance and insulation properties, can resist corrosion from various chemical substances, and prevent the cable from being eroded and damaged by the external environment.

[0028] Furthermore, the material of the fireproof layer 7 is silicone rubber, which has good electrical insulation and fireproof properties and can maintain its performance under high temperature and fire conditions. Therefore, silicone rubber can not only provide insulation protection in the cable, but also prevent the spread of fire when a fire occurs.

[0029] Furthermore, the interior of the pressure-resistant layer 8 includes a first wavy metal wire 801, and the upper and lower surfaces of the first metal wire 801 are respectively provided with a grid-shaped second metal wire 802. The pressure-resistant layer 8 composed of wavy and grid-shaped metal wires can produce a certain amount of expansion and contraction deformation when the cable is subjected to external force, thereby absorbing and dispersing the tension and increasing the cable's resistance to pulling.

[0030] Furthermore, the waterproof layer 9 is made of cross-linked polyethylene, which has good waterproof and electrical properties and can effectively prevent moisture from penetrating into the cable.

[0031] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A charging pile cable, comprising an insulating layer (2) arranged on the surface of a conductor (1) and a cooling tube (3) arranged between the conductors (1), characterized in that: The surface of the conductor (1) is provided with a first anti-compression block (4), and a filler (5) is provided inside and outside the first anti-compression block (4); the outer surface of the filler (5) is provided with a shielding layer (6), and the outer surface of the shielding layer (6) is provided with a fireproof layer (7); the outer surface of the fireproof layer (7) is provided with a pressure-resistant layer (8) for resisting pulling and extrusion, and the outer surface of the pressure-resistant layer (8) is provided with a waterproof layer (9) for waterproofing; the surface of the waterproof layer (9) is provided with a sheath (10), and the surface of the sheath (10) is provided with a second anti-compression block (11).

2. A charging pile cable according to claim 1, characterized in that: The second anti-compression blocks (11) are distributed annularly and equidistantly on the surface of the jacket (10), and the surfaces of the jacket (10) and the second anti-compression blocks (11) are both provided with wear-resistant layers.

3. A charging pile cable according to claim 2, characterized in that: The wear-resistant layer is a polyvinyl coating.

4. The charging pile cable according to claim 1, characterized in that: The material of the fireproof layer (7) is silicone rubber.

5. The charging pile cable according to claim 1, characterized in that: The interior of the pressure-resistant layer (8) includes a first wavy metal wire (801), and the upper and lower surfaces of the first metal wire (801) are respectively provided with a grid-shaped second metal wire (802).

6. The charging pile cable according to claim 1, characterized in that: The material of the waterproof layer (9) is cross-linked polyethylene.