Novel self-control constant-temperature fermentation chamber

Abstract

The utility model discloses a novel self-control constant-temperature fermentation chamber which comprises a fermentation chamber body, a mounting plate is longitudinally arranged on the left side in a cavity of the fermentation chamber body, and first sliding rails are longitudinally arranged on the mounting plate and the adjacent side walls in the cavity of the fermentation chamber body; a bearing plate is arranged between the first sliding rails on the two sides in a sliding mode, a second sliding rail is arranged on the bearing plate, and a drawing plate is arranged on the second sliding rail in a sliding mode. Through the heating pipes, the temperature sensors and the corresponding photographic detectors which are arranged in a layered mode, accurate control over different levels of bread fermentation environments can be achieved; comprising real-time monitoring and adjustment of temperature and humidity. Therefore, it is ensured that each layer of steamed bun is fermented in the most suitable environment, and the fermentation efficiency and quality are improved. Due to the design of the bearing plate and the drawing plate, the bread is very convenient to place and take out, and meanwhile, the fermentation space can be conveniently adjusted according to different bread types or sizes.

Description

Technical Field

[0001] The utility model relates to the technical field of food processing, and specifically relates to a novel automatic-controlled constant-temperature proofing room. Background Art

[0002] In the relevant technical field, the fermentation process of bread is usually required to be carried out in a specific proofing room environment. During the process of further implementing the examples of this disclosure, we identified several significant limitations of current technology and equipment in monitoring the size and temperature of bread during proofing:

[0003] When staff are free, they can occasionally observe the proofing status of the bread in the proofing room; however, when staff are busy or unable to monitor continuously, they cannot grasp the proofing progress of the bread in real time, which to a certain extent restricts the stability of production efficiency and quality. Utility Model Content

[0004] The purpose of the present invention is to provide a novel automatic constant temperature proofing room to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a new type of automatic controlled constant temperature proofing chamber, comprising a proofing chamber, wherein a mounting plate is longitudinally provided on the left side of the proofing chamber cavity, and a first slide rail is longitudinally provided on the mounting plate and the adjacent side walls in the proofing chamber cavity; a supporting plate is slidingly provided between the first slide rails on both sides, and a second slide rail is provided on the supporting plate, and a pull-out plate is slidingly provided on the second slide rail for placing bread to be fermented; the number of the supporting plates is 3, and they are evenly distributed in the longitudinal direction, and a photographic detector is provided in the proofing chamber, and the number of the camera detectors corresponds to the supporting plates, and they are arranged one by one above the supporting plates; a heating tube and a temperature sensor are provided in the cavity of the proofing chamber, and the heating tube and the temperature sensor are arranged in three layers, corresponding one to one to the height of the three supporting plates, and a controller is provided on the side wall of the proofing chamber, and the controller is electrically connected to the photographic detector, the heating tube and the temperature sensor.

[0006] Preferably, lighting lamps are provided in the proofing room, and the number of the lighting lamps is equal to the number of the photographic detectors, and the positions of the lighting lamps correspond one to one.

[0007] Preferably, a rack is longitudinally provided on the outer wall of the mounting plate, a gear is meshed on the rack, the gear is also provided on the driving end of the driving motor, the driving motor is fixed on the plate wall of the connecting plate, and the connecting plate is also connected to the supporting plate.

[0008] Preferably, a humidifying tank is provided on the supporting plate, and a humidifying cotton is provided in the humidifying tank.

[0009] Preferably, an auxiliary handle is provided at the front end of the pull-out plate.

[0010] Compared with existing technologies, the present invention offers the following advantages: through the layered arrangement of heating tubes, temperature sensors, and corresponding camera detectors, it can precisely control the fermentation environment at different levels of bread, including real-time monitoring and adjustment of temperature and humidity. This helps ensure that each layer of bread ferments in the optimal environment, improving fermentation efficiency and quality.

[0011] The design of the carrier plate and pull-out plate makes it extremely convenient to place and remove bread, and also facilitates adjusting the fermentation space according to different bread types and sizes. The drive motor cooperates with the gear and rack to further realize the automatic raising and lowering of the carrier plate, reducing manual operation and improving work efficiency.

[0012] A corresponding photographic detector is installed above each supporting plate, which can observe the fermentation of bread in real time, and promptly detect and deal with abnormal problems such as fermentation too fast, too slow or contamination, thereby ensuring the quality of the bread.

[0013] The lighting lamps corresponding to the photographic detectors provide sufficient and uniform light for visual monitoring, further improving the monitoring effect and ensuring the accuracy of the data.

[0014] The humidification slot and humidification cotton design on the supporting plate can effectively maintain the humidity in the proofing chamber, provide suitable environmental conditions for the fermentation of bread, and help improve the taste and texture of bread.

[0015] The auxiliary handle design at the front end of the pull-out plate makes it easier and more convenient for operators to take and put bread, thereby improving work efficiency and reducing labor intensity.

[0016] In summary, this new automatic constant temperature proofing room achieves efficient and precise control of the bread fermentation process through its unique design and advanced technical means, which not only improves the quality and production efficiency of bread, but also reduces the complexity and labor intensity of manual operation, with significant beneficial effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the present utility model.

[0018] In the figure: 1. Proofing room; 2. Mounting plate; 3. First slide rail; 4. Loading plate; 5. Second slide rail; 6. Pull-out plate; 7. Camera detector; 8. Heating tube; 9. Temperature sensor; 10. Controller; 11. Rack; 12. Gear; 13. Connecting plate; 14. Humidification tank; 15. Auxiliary handle; 16. Lighting lamp. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1 The utility model provides a technical solution: a new type of self-controlled constant temperature proofing room, which is designed to provide an ideal fermentation environment for foods such as bread. The proofing room 1 is the main part of the equipment, and its internal space is carefully designed to meet the temperature and humidity requirements during the bread fermentation process. Inside the proofing room 1, a mounting plate 2 is longitudinally installed on the left wall, and the mounting plate 2 plays a supporting and fixing role. On the inner wall of the proofing room 1 adjacent to the mounting plate 2, a first slide rail 3 is also longitudinally arranged, and the function of these slide rails 3 is to slide the supporting plate 4.

[0021] In the present invention, three supporting plates 4 are evenly distributed longitudinally within the proofing chamber 1 to accommodate the fermentation of varying quantities of bread. Each supporting plate 4 is equipped with a second slide rail 5, onto which a pull-out plate 6 slides. The pull-out plate 6 is used to place the bread to be fermented. This design improves space utilization in the proofing chamber and facilitates operation for operators.

[0022] To monitor and control the bread's fermentation within the proofing chamber, the chamber 1 is equipped with a number of camera detectors 7, equal to the number of carrier plates 4. These cameras are positioned above the carrier plates 4 to monitor the bread's fermentation in real time. The chamber 1 is also equipped with heating tubes 8 and temperature sensors 9. These devices are also arranged in three layers, corresponding to the height of the three carrier plates 4, ensuring that each loaf of bread can ferment at a constant temperature.

[0023] A controller 10 is provided on the side wall of the proofing room 1. This is an intelligent control center. It electrically connects the photographic detector 7, the heating tube 8 and the temperature sensor 9 to realize automatic control of the temperature, humidity and other environments in the proofing room.

[0024] In terms of lighting, the proofing room 1 is provided with lighting lamps 16, the number of which is equal to the photographic detector 7, and the positions correspond one to one, ensuring sufficient lighting in the proofing room and facilitating observation and management by operators.

[0025] A rack 11 is longitudinally provided on the outer wall of the mounting plate 2, and a gear 12 is meshed on the rack 11. These gears 12 are driven by a drive motor, and the drive motor is fixed on the wall of the connecting plate 13. The connecting plate 13 is connected to the supporting plate 4. This design realizes the mechanical movement of the supporting plate 4.

[0026] In order to provide a suitable humidity environment for the bread, a humidifying tank 14 is further provided on the supporting plate 4. Humidifying cotton is placed in the humidifying tank 14 to generate steam and increase the humidity in the proofing chamber.

[0027] An auxiliary handle 15 is provided at the front end of the drawer plate 6. This is a humanized design that allows the operator to move the drawer plate 6 more easily, making it convenient to place and take out bread.

[0028] Working Principle: When the present invention is in operation, the controller 10 sets the initial temperature and humidity parameters of the proofing chamber, as well as the fermentation time, etc.; the bread to be fermented is placed on the pull-out plate 6, which is then pushed onto the corresponding support plate 4 in the proofing chamber; after receiving the start signal, the controller 10 controls the heating tube 8 to start working and adjusts the temperature in the proofing chamber to a preset value. At the same time, the photographic detector 7 begins to monitor the fermentation status of the bread in real time; during the fermentation process, the temperature sensor 9 monitors the temperature in the proofing chamber in real time and feeds the data back to the controller 10. The controller 10 adjusts the power of the heating tube 8 to maintain a constant temperature based on the preset temperature curve and real-time temperature data. At the same time, the humidity in the proofing chamber can also be adjusted as needed; the photographic detector 7 continuously monitors the fermentation status of the bread, such as volume expansion and color changes. If an abnormality is detected, such as fermentation being too fast or too slow, the controller 10 can automatically adjust the temperature parameters or issue an alarm to notify the operator.

[0029] When the preset fermentation time is reached or the bread reaches a predetermined fermentation state, the controller 10 sends an end signal. The operator can then open the proofing chamber door, pull out the drawer plate 6, and remove the fermented bread for further processing. Through the automated operation and precise control of the above steps, the proofing chamber ensures that the bread ferments under optimal conditions, thereby improving the quality and taste of the bread.

[0030] In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific circumstances.

[0031] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0032] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A new type of automatic constant temperature proofing room, characterized by: It comprises a proofing chamber (1), wherein a mounting plate (2) is longitudinally provided on the left side of the cavity of the proofing chamber (1), and first slide rails (3) are longitudinally provided on the mounting plate (2) and the adjacent side walls of the cavity of the proofing chamber (1); A bearing plate (4) is slidably provided between the first slide rails (3) on both sides, a second slide rail (5) is provided on the bearing plate (4), and a pull-out plate (6) is slidably provided on the second slide rail (5) for placing bread to be fermented; The number of the supporting plates (4) is 3 and they are evenly distributed in the longitudinal direction. A photographic detector (7) is provided in the proofing room (1). The number of the photographic detectors (7) corresponds to the number of the supporting plates (4), and the photographic detectors (7) are provided one by one above the supporting plates (4). A heating tube (8) and a temperature sensor (9) are provided in the cavity of the proofing chamber (1). The heating tube (8) and the temperature sensor (9) are arranged in three layers, corresponding to the heights of the three supporting plates (4). At the same time, a controller (10) is provided on the side wall of the proofing chamber (1). The controller (10) is electrically connected to the photographic detector (7), the heating tube (8) and the temperature sensor (9).

2. The novel automatic constant temperature proofing room according to claim 1, characterized in that: The proofing room (1) is provided with lighting lamps (16), and the number of the lighting lamps (16) is equal to the number of the photographic detectors (7), and the positions thereof correspond one to one.

3. The novel automatic constant temperature proofing room according to claim 1, characterized in that: A rack (11) is longitudinally provided on the outer side wall of the mounting plate (2), and a gear (12) is meshed with the rack (11). The gear (12) is also provided at the driving end of the driving motor. The driving motor is fixed on the wall of the connecting plate (13), and the connecting plate (13) is also connected to the bearing plate (4).

4. The novel automatic constant temperature proofing room according to claim 1, characterized in that: A humidifying tank (14) is provided on the supporting plate (4), and humidifying cotton is provided in the humidifying tank (14).

5. The novel automatic constant temperature proofing room according to claim 1, characterized in that: An auxiliary handle (15) is provided at the front end of the pull-out plate (6).

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