Novel environment-friendly coconut fiber mat
The coconut coir mat with a multi-layer structure design uses a combination of a breathing layer and a self-heating layer to solve the problem of poor air permeability of the coconut coir mat, achieve better air permeability and antibacterial effects, and improve the health of the sleeping environment.
Patent Information
- Application Number
- CN202422598969.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-28
AI Technical Summary
At present, the air permeability of coconut coir mattress is poor, which affects its environmental protection level, making it difficult to keep the inside of the mattress dry, easily breeding bacteria and mold, and reducing the health of the sleeping environment.
It adopts a multi-layer structure design, including a combination of coconut coir layer, self-heating layer, antibacterial thread, breathing layer and sewing thread. The cell tissue of the breathing layer allows air flow, combined with the moisture absorption and heat generation functions of the self-heating layer, to improve breathability and inhibit bacterial growth.
It improves the air permeability of the coconut coir mat, keeps the inside of the mattress dry, reduces the growth of bacteria and mold, and improves the health of the sleeping environment.
Smart Images

Figure CN223310949U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coconut coir mats, in particular to a novel environmentally friendly coconut coir mat. Background Art
[0002] Coconut coir mats should be made of natural coconut coir fibers extracted from coconut shells. This material has good air permeability and water permeability, which is conducive to keeping the mattress dry and clean. Coconut coir mats are produced using a glue-free hot-pressed coconut coir process, such as using 185°C hot air technology to press them into mats. This process not only maintains the natural air permeability of coconut coir, but also achieves desugaring and sterilization, eliminating odor and bacterial problems, and at the same time passes strict formaldehyde emission qualification tests to ensure the safety of the mattress.
[0003] The air permeability of a coconut coir mattress directly affects its environmental friendliness. Good air permeability can help keep the inside of the mattress dry, reduce the growth of bacteria and mold, and thus improve the health of the sleeping environment. At present, during daily use, the overall air permeability of coconut coir mats on the market is poor, which makes it difficult for coconut coir mats to maintain a high-quality environmental protection level. Utility Model Content
[0004] The purpose of the utility model is to provide a new type of environmentally friendly coconut coir mat to solve the problem that the air permeability of the coconut coir mattress proposed in the above background technology directly affects its environmental protection level. Good air permeability can help keep the inside of the mattress dry, reduce the growth of bacteria and mold, and thus improve the health of the sleeping environment. At present, the coconut coir mats on the market have a poor overall air permeability during daily use, which is not conducive to the high-quality environmental protection level of the coconut coir mat.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel environmentally friendly coconut coir mat, comprising a mat body, wherein the mat body is composed of a coconut coir layer, a surrounding edge, a self-heating layer, an antibacterial thread, a breathing layer, a curved rod, a cloth cover and a sewing thread, the two coconut coir layers are located at the upper and lower ends of the interior of the mat body, the sides of the two coconut coir layers are wrapped with a surrounding edge, a self-heating layer is bonded to the surface between the two coconut coir layers, the interior of the self-heating layer is blended with an antibacterial thread, a breathing layer is bonded between the two self-heating layers, a plurality of curved rods are evenly arranged inside the breathing layer, the outer sides of the coconut coir layer and the surrounding edge are covered with a cloth cover, and the cloth cover is sewn to the coconut coir layer, the self-heating layer and the breathing layer by sewing thread.
[0006] Preferably, a soft sleeve is provided on the outer side of the curved rod.
[0007] Preferably, the breathing layer is a double-layer structure.
[0008] Compared with the existing technology, the beneficial effects of the utility model are: the new environmentally friendly coconut palm mat has the following advantages over the traditional technology:
[0009] Through the coordination among the pad body, coconut coir layer, edging, self-heating layer, antibacterial thread, breathing layer, curved rod and sewing thread, after the pad body is laid and used after passing the inspection, the user continuously presses and removes the pressure on the pad body, and the breathing layer in the pad body will be compressed and rebounded. During this period, the open cell tissue inside the breathing layer allows air to flow through it. The air in the breathing layer is squeezed out and then re-inhaled, which can increase the air permeability rate inside the coconut coir layer during the use of the pad body. Good air permeability can help keep the inside of the pad body dry, reduce the growth of bacteria and mold, and ensure that the coconut coir pad is of high quality and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The above and other features, advantages, and aspects of the various embodiments of the present disclosure will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. Throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the originals and elements are not necessarily drawn to scale.
[0011] Figure 1 This is a schematic diagram of the structure of the utility model;
[0012] Figure 2 for Figure 1 A partial enlarged view of .
[0013] In the figure: 1. Mat body, 11. Coconut coir layer, 12. Edge, 13. Self-heating layer, 14. Antibacterial thread, 15. Breathing layer, 16. Curved rod, 17. Cloth cover, 18. Sewing thread, 2. Soft cover. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0015] See also Figure 1-2The utility model provides a technical solution: a new type of environmentally friendly coconut palm mat, including a mat body 1, the mat body 1 is composed of a coconut palm layer 11, a surrounding edge 12, a self-heating layer 13, an antibacterial line 14, a breathing layer 15, a curved rod 16, a wrapping cloth 17 and a sewing thread 18. The two coconut palm layers 11 are located at the upper and lower ends of the inner part of the mat body 1. The coconut palm layer 11 is a coconut palm board made of a glue-free hot-pressed coconut palm process. The sides of the two coconut palm layers 11 are wrapped with a surrounding edge 12, which can be a hard high-foam sponge. The surface between the two coconut palm layers 11 is bonded with a self-heating layer 13, which is an easy-to-heat fiber cloth, which is a high moisture regain Modified acrylic fiber, with the introduction of hydrophilic groups, has high hygroscopicity. The fiber can repeatedly perform moisture absorption and release (breathing) cycles for a long time according to the environment, and generates adsorption heat while absorbing moisture, that is, it can generate heat by itself after absorbing water. The internal blending of the self-heating layer 13 is an antibacterial thread 14, which is a grass coral fiber thread. It is made of natural plant grass coral as raw material and is blended with viscose spinning liquid. On the basis of retaining the good spinnability and comfort of cellulose fiber, it reflects the unique efficacy of the grass coral plant, and has good antibacterial and antibacterial effects on Staphylococcus aureus, Candida albicans and Escherichia coli. Between the two self-heating layers 13 The breathing layer 15 is fitted with a breathable layer. The breathable layer 15 is a temperature-sensitive memory foam. The open cell tissue inside the breathable layer 15 allows air to flow through it. When it is under pressure, part of the air is squeezed out. After the pressure is removed, the breathable layer 15 slowly bounces back to its original shape due to the re-injection of air. A plurality of curved rods 16 are evenly arranged inside the breathable layer 15. The curved rods 16 are stainless steel curved rods, which can enhance the rebound effect of the breathable layer 15. The outer side of the coconut palm layer 11 and the surrounding edge 12 is covered with a wrapping cloth 17. The wrapping cloth 17 is a waffle fabric with a unique waffle-shaped plaid pattern, which can give people a fashionable and novel feeling. In addition, the breathability and comfort of the waffle fabric are It has good adaptability and can effectively maintain a dry and comfortable feeling. The wrapping cloth 17 is sewn with the coconut palm layer 11, the self-heating layer 13 and the breathing layer 15 by sewing thread 18. The sewing thread 18 is an anti-static sewing thread, which is made of a mixture of conductive carbon fiber and polyester filament. It has high tensile strength and eliminates static electricity on the pad body 1 through the corona discharge and leakage of the conductive fiber. The outer side of the curved rod 16 is sheathed with a soft cover 17, and the soft cover 17 is a silicone cover, so that the curved rod 16 is not easy to scratch the breathing layer 15. The breathing layer 15 is a double-layer structure with an upper and lower double-layer structure, and the breathing layer 15 and the curved rod 16 are conveniently arranged inside it.
[0016] The processing personnel first lay the self-heating layer 13 with antibacterial thread 14 blended inside the upper and lower surfaces of the breathing layer 15 with multiple curved rods 16 evenly arranged inside, and then lay the coconut palm mat 11 on the surface of the self-heating layer 13 away from the breathing layer 15, and then put the surrounding edge 12 on the outside of the two coconut palm layers 11, and use the wrapping cloth 17 to put on the outside of the coconut palm layer 11 and the surrounding edge 12, and finally use the sewing thread 18 to sew the wrapping cloth 17, coconut palm layer 11, self-heating layer 13 and breathing layer 15 together to make the pad body 1. After the pad body 1 is laid and used after passing the inspection, the user continuously presses the pad body 1 and the pressure is removed. During this process, the breathing layer 15 in the pad body 1 will be compressed and rebounded. During this period, the breathing layer 1 5 The open cell tissue inside allows air to flow through it. The air in the breathing layer 15 is squeezed out and then re-inhaled, which can improve the air permeability of the coconut palm layer 11 during the use of the pad body 1. Good air permeability can help keep the inside of the pad body 1 dry, reduce the growth of bacteria and mold, and ensure that the coconut palm pad is at a high-quality and environmentally friendly level. The self-heating layer 13 inside the pad body 1 generates adsorption heat while absorbing moisture, that is, it can generate heat by itself after absorbing water. The rise in heat inside the pad body 1 is conducive to the rapid vaporization of moisture entering its interior and its discharge to the outside world. In addition, the antibacterial layer 14 blended with the self-heating layer 13 has good antibacterial and antibacterial effects on Staphylococcus aureus, Candida albicans and Escherichia coli, which can help the user's skin stay healthy.
[0017] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0018] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0019] In addition, it should be noted that, for the convenience of description, only the parts related to the relevant disclosure are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other; it should be noted that the concepts of "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units; it should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are illustrative rather than restrictive. Those skilled in the art should understand that unless otherwise clearly indicated in the context, they should be understood as "one or more"; the names of the messages or information exchanged between the multiple devices in the embodiments of the present disclosure are only for illustrative purposes, and are not used to limit the scope of these messages or information. In the present utility model, some words such as "elements", "components" and "materials" are only used to facilitate the relevant technical personnel to understand and realize their functions, rather than to limit and protect their components.
[0020] The standard parts or fiber yarns used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of various parts, fiber yarns and fabric layers all adopt conventional means such as mature bolts, rivets, welding, twisting, blending, needle punching composite and hot melt composite in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology. It will not be described in detail here. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.
[0021] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel environmentally friendly coconut palm mat, comprising a mat body (1), characterized in that: The cushion body (1) is composed of a coconut palm layer (11), a surrounding edge (12), a self-heating layer (13), an antibacterial line (14), a breathing layer (15), a curved rod (16), a wrapping cloth (17) and a sewing thread (18). The two coconut palm layers (11) are located at the upper and lower ends of the cushion body (1). The sides of the two coconut palm layers (11) are wrapped with a surrounding edge (12). The surface between the two coconut palm layers (11) is bonded with a self-heating layer (13). The self-heating layer (13) is internally blended with an antibacterial thread (14), a breathing layer (15) is bonded between the two self-heating layers (13), a plurality of curved rods (16) are evenly arranged inside the breathing layer (15), and a wrapping cloth (17) is sheathed on the outer side of the coconut palm layer (11) and the surrounding edge (12), and the wrapping cloth (17) is sewn together with the coconut palm layer (11), the self-heating layer (13) and the breathing layer (15) by sewing thread (18).
2. A novel environmentally friendly coconut palm mat according to claim 1, characterized in that: The outer side of the curved rod (16) is sheathed with a soft sheath (17).
3. A novel environmentally friendly coconut palm mat according to claim 1, characterized in that: The breathing layer (15) is a double-layer structure.