Air compressor condensate water purification device

The design of the eccentric wheel handle and motor drive solves the problem of difficult removal and cleaning of the filter in the traditional air compressor condensate purification device, realizes the rapid replacement and automatic cleaning of the filter, and improves the purification efficiency and convenience.

CN223311773UActive Publication Date: 2025-09-09TAISHAN GYPSUM (JIYUAN) CO LTD
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Patent Information

Application Number
CN202422770302.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-09
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The filter mechanism of traditional air compressor condensate purification devices has a simple structure, which makes the filter difficult to disassemble and replace, affecting purification efficiency and maintenance costs.

Method used

A device including an eccentric wheel handle and a motor drive is designed. The eccentric wheel handle is used to quickly disassemble the filter screen, and the motor drive is used to realize automatic cleaning. The coordinated movement of multiple components is combined to improve the cleaning efficiency.

Benefits of technology

The rapid replacement of the filter and the automatic cleaning of the interior of the device are realized, which improves the convenience and practicality of the purification device and reduces the difficulty and cost of maintenance.

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Abstract

The utility model relates to the technical field of condensate water purification, and discloses an air compressor condensate water purification device which comprises a first hollow column, a second hollow column is arranged in the first hollow column, the outer wall of the second hollow column is fixedly connected with a clamping block, the side wall of the first hollow column is fixedly connected with a fixing plate, and the fixing plate is fixedly connected with a connecting rod. An eccentric wheel handle is rotatably connected to the side wall of the fixing plate, a sleeve block is fixedly connected to the side wall of the fixing plate, a clamping plate is slidably connected to the interior of the sleeve block, a fixing block is arranged in the clamping plate, a spring is arranged on the side wall of the fixing block, and one end of the spring is fixedly connected to the interior of the fixing plate. According to the detachable filter screen, by rotating an eccentric wheel handle, the eccentric wheel handle drives a clamping row to rotate, a clamping plate drives a spring to contract, the clamping plate slides in a sleeve block, and the clamping plate abuts against the interior of a clamping block, the effect of rapidly detaching the filter screen is achieved, and the problem that the filter screen cannot be effectively detached, and consequently operation is inconvenient when the filter screen is replaced is solved; and the convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of condensed water purification, in particular to an air compressor condensed water purification device. Background Art

[0002] An air compressor condensate purification system is used to treat and purify the condensed water produced by an air compressor. When an air compressor compresses air, the water vapor in the air condenses into liquid water during the compression process. This is known as condensed water. Condensed water often contains various solid particles, grease, and other contaminants.

[0003] A traditional air compressor condensate purification system consists of a condenser, a drainage system, a filter, an oil-water separator, a monitoring and control system, and possibly a disinfection or sterilization device. The condenser lowers the compressed air temperature, condensing the water vapor into liquid water. The drainage system collects and removes the water to prevent accumulation within the system, which could lead to corrosion or performance degradation. The filter removes solid particles and impurities, ensuring that the water quality meets safe use or discharge standards. The oil-water separator treats the oily condensate to prevent oil contamination from polluting the environment. The monitoring and control system monitors key parameters and adjusts the system to ensure efficient operation. Disinfection or sterilization devices can be used as needed to ensure that the water quality meets environmental requirements.

[0004] However, the filtration mechanisms in traditional air compressor condensate purification systems are typically simple, with a common design featuring fixed filters that are difficult to remove or expand. This design limits flexibility and convenience when enhancing filtration capacity or replacing filter media is required. For example, the filter cannot be easily removed for cleaning or replacement, or the filtration system cannot be expanded to meet higher purification requirements. This single structural limitation leads to low efficiency and high maintenance costs, particularly in response to varying water quality or environmental conditions. Therefore, an air compressor condensate purification device is proposed to address these issues. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an air compressor condensate purification device, which aims to improve the problem in the prior art that the filter cannot be effectively removed, resulting in inconvenient removal of the filter for cleaning or replacement.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A condensate purification device for an air compressor comprises a first hollow column, a second hollow column is provided inside the first hollow column, a clamping block is fixedly connected to the outer wall of the second hollow column, a fixing plate is fixedly connected to the side wall of the first hollow column, an eccentric wheel handle is rotatably connected to the side wall of the fixing plate, a sleeve block is fixedly connected to the side wall of the fixing plate, a clamping plate is slidably connected to the sleeve block, a fixing block is provided inside the clamping plate, a spring is provided on the side wall of the fixing block, one end of the spring is fixedly connected to the inside of the fixing plate, a switch assembly is provided on the top of the first hollow column, and the switch assembly is used to control the opening and closing function;

[0008] As a further description of the above technical solution:

[0009] The switch assembly includes a second rotating disk, a triangular connecting plate is rotatably connected inside the second rotating disk, a first connecting column is fixedly connected inside the triangular connecting plate, and the first rotating disk is provided on the top of the triangular connecting plate;

[0010] As a further description of the above technical solution:

[0011] A filter is fixedly connected to the inner wall of the second hollow column;

[0012] As a further description of the above technical solution:

[0013] A connecting frame is fixedly connected to the inner wall of the first hollow column, a motor is fixedly connected to the interior of the connecting frame, and a first rotating column is fixedly connected to the output end of the motor;

[0014] As a further description of the above technical solution:

[0015] The side wall of the first rotating column is fixedly connected to a first connecting rod, and the side wall of the connecting frame is rotatably connected to a second rotating column;

[0016] As a further description of the above technical solution:

[0017] An L-shaped connecting rod is fixedly connected to the outer wall of the second rotating column, and a third rotating column is fixedly connected to the side wall of the L-shaped connecting rod;

[0018] As a further description of the above technical solution:

[0019] The side wall of the third rotating column is rotatably connected to the nozzle, and the outer wall of the nozzle is rotatably connected to the side wall of the connecting frame;

[0020] As a further description of the above technical solution:

[0021] The top of the nozzle is fixedly connected with a connection plate.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, by rotating the eccentric wheel handle, the force of the eccentric wheel handle drives the clamping plate to rotate, and the force of the clamping plate drives the internal spring to contract. At the same time, the clamping plate slides inside the sleeve block, and then the clamping plate is pressed against the inside of the card block, so that the filter can be quickly disassembled, which solves the problem that the filter cannot be effectively disassembled, resulting in inconvenient operation when replacing the filter, and improves the convenience of the air compressor condensate purification device.

[0024] 2. In the utility model, the first rotating column is driven to rotate by a motor, and the force of the first rotating column drives the first connecting rod to rotate. The force of the first connecting rod drives the bottom connecting disk to rotate, and the connecting disk rotates on the inner wall of the connecting frame, thereby achieving the effect of cleaning the inside of the first hollow column, solving the problem of ineffective cleaning of the inside, resulting in excessive squeezing of internal dirt, and improving the practicality of the air compressor condensate purification device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional schematic diagram of an air compressor condensate purification device proposed by the utility model;

[0026] Figure 2 This is a schematic diagram of the internal structure of the first hollow column of an air compressor condensate purification device proposed in the utility model;

[0027] Figure 3 This is a schematic diagram of the side wall structure of a fixed plate of an air compressor condensate purification device proposed by the utility model;

[0028] Figure 4 This is a schematic diagram of the bottom structure of the first rotating disk of the air compressor condensate purification device proposed by the utility model.

[0029] Legend:

[0030] 1. First hollow column; 2. First rotating disk; 3. Clamping block; 4. Fixed plate; 5. Eccentric wheel handle; 6. Connecting frame; 7. Motor; 8. First rotating column; 9. First connecting rod; 10. Connecting disk; 11. Second rotating column; 12. L-shaped connecting rod; 13. Third rotating column; 14. Nozzle; 15. Second hollow column; 16. Sleeve block; 17. Clamping plate; 18. Spring; 19. Fixed block; 20. First connecting column; 21. Triangular connecting plate; 22. Second rotating disk. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1 and Figure 3 The utility model provides an embodiment: an air compressor condensate purification device, comprising a first hollow column 1, a second hollow column 15 is arranged inside the first hollow column 1, a clamping block 3 is fixedly connected to the outer wall of the second hollow column 15, a fixing plate 4 is fixedly connected to the side wall of the first hollow column 1, an eccentric wheel handle 5 is rotatably connected to the side wall of the fixing plate 4, a sleeve block 16 is fixedly connected to the side wall of the fixing plate 4, a clamping plate 17 is slidably connected to the inside of the sleeve block 16, a fixing block 19 is arranged inside the clamping plate 17, a spring 18 is provided on the side wall of the fixing block 19, and one end of the spring 18 is fixedly connected to the inside of the fixing plate 4.

[0033] Specifically, by rotating the eccentric handle 5, the force exerted on the eccentric handle 5 causes the clamping plate 17 to slide. Clamping plate 17 slides within the sleeve 16, one side of which is fixedly connected to the side wall of the fixed plate 4. Simultaneously, the movement of clamping plate 17 causes one side of the clamping plate 17 to abut against the inside of the clamping block 3. Subsequently, the force exerted on clamping plate 17 causes the spring 18 within the clamping plate 17 to contract, and one side of the clamping block 3 is fixedly connected to the side wall of the second hollow column 15, enabling quick filter replacement and improving the device's ease of use and maintenance efficiency.

[0034] Reference Figure 1 and Figure 2 The inner wall of the second hollow column 15 is fixedly connected to the filter screen, the inner wall of the first hollow column 1 is fixedly connected to the connecting frame 6, the inside of the connecting frame 6 is fixedly connected to the motor 7, the output end of the motor 7 is fixedly connected to the first rotating column 8, the side wall of the first rotating column 8 is fixedly connected to the first connecting rod 9, the side wall of the connecting frame 6 is rotatably connected to the second rotating column 11, the outer wall of the second rotating column 11 is fixedly connected to the L-shaped connecting rod 12, the side wall of the L-shaped connecting rod 12 is fixedly connected to the third rotating column 13, the side wall of the third rotating column 13 is rotatably connected to the nozzle 14, the outer wall of the nozzle 14 is rotatably connected to the side wall of the connecting frame 6, and the top of the nozzle 14 is fixedly connected to the connecting disk 10.

[0035] Specifically, the first rotating column 8 is driven to rotate by the output end of the motor 7, and the movement of the first rotating column 8 guides the first connecting rod 9 on the outer wall to follow the rotation. The movement of the first connecting rod 9 acts on the connecting disk 10, pushing the connecting disk 10 to follow the rotation. The rotational force of the connecting disk 10 is transmitted to the nozzle 14, causing it to rotate. At the same time, the rotation of the first hollow column 1 drives the second rotating column 11 to rotate together. The movement of the second rotating column 11 is transmitted to the connecting rod through the L-shaped connecting rod 12 on the outer wall, and further drives the third rotating column 13 to rotate. The effect of automatically cleaning the interior of the first hollow column 1 is achieved, and the coordinated movement between multiple components is realized to improve the cleaning efficiency and automation level of the equipment.

[0036] Reference Figure 1 and Figure 4 A switch assembly is provided on the top of the first hollow column 1. The switch group is used to control the opening and closing function. The switch assembly includes a second rotating disk 22. The second rotating disk 22 is rotatably connected to a triangular connecting plate 21. The triangular connecting plate 21 is fixedly connected to the first connecting column 20. The first rotating disk 2 is provided on the top of the triangular connecting plate 21.

[0037] Specifically, when using the air compressor condensate purification device, first turn the first rotating disk 2 to rotate. The force exerted on the first rotating disk 2 drives the triangular connecting plate 21 on the inner wall to rotate, and the force exerted on the triangular connecting plate 21 also drives the first connecting column 20 to rotate. At the same time, the bottom of the triangular connecting plate 21 rotates inside the second rotating disk 22, thereby achieving the opening and closing control of the triangular connecting plate 21 and realizing the operation and control functions of the device.

[0038] Working principle: When using the air compressor condensate purification device, first rotate the first rotating disk 2, and the force of the first rotating disk 2 drives the triangular connecting plate 21 on the inner wall to rotate, and at the same time, the force of the triangular connecting plate 21 drives the first connecting column 20 to rotate, and at the same time, the bottom of the triangular connecting plate 21 rotates inside the second rotating disk 22, achieving the effect of switching the triangular connecting plate 21, and then rotate the eccentric wheel handle 5, and the force of the eccentric wheel handle 5 drives the clamping plate 17 to slide, and at the same time, the clamping plate 17 slides inside the sleeve block 16, and one side of the sleeve block 16 is fixedly connected to the side wall of the fixed plate 4. At the same time, the movement of the clamping plate 17 makes one side of it abut against the inside of the block 3, and then the force of the clamping plate 17 makes it The internal spring 18 contracts, and one side of the block 3 is fixedly connected to the side wall of the second hollow column 15, so that the filter can be quickly replaced. Then, the first rotating column 8 is driven to rotate through the output end of the motor 7, and the force of the first rotating column 8 drives the first connecting rod 9 of the outer wall to rotate. At the same time, the force of the first connecting rod 9 drives the connecting disk 10 to rotate, and at the same time, the force of the connecting disk 10 drives the nozzle 14 to rotate. At the same time, the rotation of the first hollow column 1 drives the second rotating column 11 to rotate, and the force of the second rotating column 11 drives the L-shaped connecting rod 12 of the outer wall to rotate. The force of the L-shaped connecting rod 12 drives the third rotating column 13 to rotate, thereby achieving the effect of automatically cleaning the inside of the first hollow column 1.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An air compressor condensate purification device, comprising a first hollow column (1), characterized in that: A second hollow column (15) is provided inside the first hollow column (1), a clamping block (3) is fixedly connected to the outer wall of the second hollow column (15), a fixing plate (4) is fixedly connected to the side wall of the first hollow column (1), an eccentric wheel handle (5) is rotatably connected to the side wall of the fixing plate (4), a sleeve block (16) is fixedly connected to the side wall of the fixing plate (4), a clamping plate (17) is slidably connected to the inside of the sleeve block (16), a fixing block (19) is provided inside the clamping plate (17), a spring (18) is provided on the side wall of the fixing block (19), one end of the spring (18) is fixedly connected to the inside of the fixing plate (4), a switch assembly is provided on the top of the first hollow column (1), and the switch assembly is used to control the opening and closing function.

2. The air compressor condensate purification device according to claim 1, characterized in that: The switch assembly comprises a second rotating disk (22), a triangular connecting plate (21) is rotatably connected inside the second rotating disk (22), a first connecting column (20) is fixedly connected inside the triangular connecting plate (21), and a first rotating disk (2) is provided on the top of the triangular connecting plate (21).

3. The air compressor condensate purification device according to claim 1, characterized in that: A filter screen is fixedly connected to the inner wall of the second hollow column (15).

4. The air compressor condensate purification device according to claim 1, characterized in that: A connecting frame (6) is fixedly connected to the inner wall of the first hollow column (1), a motor (7) is fixedly connected inside the connecting frame (6), and a first rotating column (8) is fixedly connected to the output end of the motor (7).

5. The air compressor condensate purification device according to claim 4, characterized in that: The side wall of the first rotating column (8) is fixedly connected to a first connecting rod (9), and the side wall of the connecting frame (6) is rotatably connected to a second rotating column (11).

6. The air compressor condensate purification device according to claim 5, characterized in that: An L-shaped connecting rod (12) is fixedly connected to the outer wall of the second rotating column (11), and a third rotating column (13) is fixedly connected to the side wall of the L-shaped connecting rod (12).

7. The air compressor condensate purification device according to claim 6, characterized in that: The side wall of the third rotating column (13) is rotatably connected to a nozzle (14), and the outer wall of the nozzle (14) is rotatably connected to the side wall of the connecting frame (6).

8. The air compressor condensate purification device according to claim 7, characterized in that: The top of the nozzle (14) is fixedly connected with a connecting plate (10).