Granulation device for fertilizer production
The fertilizer raw materials are cut by the cooperation of the telescopic extruder, the diverter disc and the cutting circle, and spherical particles are formed by combining humidification spraying and belt heating. This solves the problems of excessive length and blockage of raw materials in fertilizer production and realizes an efficient granulation process.
Patent Information
- Application Number
- CN202422297448.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing fertilizer production granulation device is prone to cause the fertilizer raw materials to be too long during the extrusion molding process, affecting the next step of granulation and being easily blocked.
The machine uses a telescopic extruder, a diverter disc, a cutting circle, a forward and reverse motor and other components to automatically cut the fertilizer raw materials, harden them through humidification spraying and belt heating, and form spherical particles using a shaking screen.
It effectively avoids the fertilizer raw materials from being too long, ensures smooth feeding, and forms high-quality spherical particles through heating and rotation, thereby improving granulation efficiency and product quality.
Smart Images

Figure CN223312023U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer granulation, in particular to a granulation device for fertilizer production. Background Art
[0002] Fertilizer granulation technology will play an increasingly important role in agricultural production; as an advanced fertilizer production equipment, agricultural granulator has the advantages of improving fertilizer utilization, facilitating storage, transportation and application, and improving product quality.
[0003] The existing granulation device for fertilizer production can refer to the Chinese utility model patent with authorization announcement number CN217796010U, which discloses a composite granulation device for microbial fertilizer production, "including a mixing box, the top right side of the mixing box is connected to a feeding hopper, the interior of the mixing box is provided with a stirring mechanism, the bottom of the mixing box is connected to a discharge pipe and the pipe mouth of the discharge pipe is connected to an extrusion barrel, the interior left side of the extrusion barrel is provided with an extrusion molding mechanism, and the interior right side of the extrusion barrel is provided with a clearing mechanism."
[0004] When the above-mentioned device is in use, the existing device utilizes fertilizer to enter the extrusion barrel through the discharge pipe. Due to the extrusion molding operation, the extrusion plate moves to the right, and the fertilizer will fall to the left side of the extrusion plate during the movement. However, during the extrusion molding process, it is often necessary to convert the fertilizer raw materials into granules to facilitate the subsequent loading and use of the fertilizer. In addition, effective measures are required in the process of extruding the raw materials to avoid the extruded raw materials being too long, which affects the next step of granulation. Therefore, a granulation device for fertilizer production that solves the above-mentioned problems is needed. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the utility model provides a granulating device for fertilizer production, which has the advantages of automatic cutting, blocking feeding, shaking granulation, etc., and solves the problems raised by the above background technology.
[0006] The utility model provides the following technical solution: a granulation device for fertilizer production, comprising a granulation tank, the top of the granulation tank is fixedly connected to a conveying channel, the top of the conveying channel is provided with a feeding channel, the inner wall of the conveying channel is sleeved with a diverter disk, the outer wall of the diverter disk is provided with a cutting circle, the outer wall of the diverter disk is provided with external teeth, the top of the granulation tank is fixedly installed with a forward and reverse motor, the bottom of the feeding channel is provided with an extrusion groove, the top of the granulation tank is fixedly connected with a mounting frame, the outer wall of the mounting frame is fixedly installed with a telescopic extruder, the bottom of the granulation tank is fixedly installed with a rotating motor, a shaking screen is fixedly installed on the power output shaft of the rotating motor, the outer wall of the shaking screen is provided with sieve holes, the inner wall of the granulation tank is connected with a humidifying spray, the outer wall of the granulation tank is provided with a belt heating, and the inner cavity of the granulation tank is placed with a blanking plate.
[0007] As a preferred technical solution of the present invention, the inner wall of the conveying channel is provided with a movable groove, and the diverter plate is placed in the inner wall of the movable groove.
[0008] As a preferred technical solution of the present invention, a connecting device is provided on the outer wall of the conveying channel, and the conveying channel is connected to the feeding channel through the connecting device.
[0009] As a preferred technical solution of the present invention, the external teeth are arranged on the outer wall of the diverter disc at a nearly 90° angle, and meshing teeth are provided on the top of the forward and reverse motors.
[0010] As a preferred technical solution of the present invention, the conveying channel is arranged directly above the shaking screen, and the diameter of the conveying channel is smaller than the diameter of the shaking screen.
[0011] As a preferred technical solution of the present invention, the blanking plate is inclined at 30° in the inner cavity of the granulation tank, and a mounting bar is provided at the bottom of the blanking plate.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. The granulating device for fertilizer production uses a telescopic extruder, a feeding channel, an extrusion trough, a diverter plate, a cutting circle, and a forward and reverse motor on the device in coordination with each other. When the feeding channel on the device is loaded with fertilizer raw materials, the telescopic extruder is used to extrude the raw materials downward so that the raw materials fall downward through the extrusion trough. The diverter plate is driven to rotate by the power of the forward and reverse motor near the extrusion trough, so that the portion extruded out of the extrusion trough is automatically cut off by the cutting circle, thereby avoiding the problem of the fertilizer raw material prototype being too long during the granulation process. The misalignment of the cutting circle and the extrusion trough is used to temporarily block the falling of the fertilizer raw materials.
[0014] 2. The granulating device for fertilizer production uses the humidification spray, belt heating and rotating motor, shaking screen and sieve holes on the device to cooperate with each other. When the shaking screen on the device receives the fertilizer raw materials in a softened state, it uses the belt heating and humidification spray to heat harden and humidify the surface, and the shaking screen enters a rotating state under the power output of the rotating motor. The circular outer wall and sieve holes of the shaking screen are used to simulate a manual shaking screen, so that the fertilizer raw materials collide into a spherical shape during the rotation process, and the sieve holes are used for screening, thereby enabling the device to complete the granulation of the fertilizer raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the three-dimensional cross-sectional structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the left-side three-dimensional structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the shaking screen of the utility model;
[0019] Figure 5 For this utility model Figure 4 A magnified schematic diagram of the structure in the middle.
[0020] In the figure: 1. Granulating tank; 2. Conveying channel; 3. Feeding channel; 4. Diverter plate; 5. Cutting circle; 6. External teeth; 7. Forward and reverse motor; 8. Extrusion trough; 9. Mounting frame; 10. Telescopic extruder; 11. Rotating motor; 12. Shaking screen; 13. Sieve hole; 14. Humidifying spray; 15. Belt heating; 16. Unloading plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-Figure 5A granulating device for fertilizer production includes a granulating tank 1, a conveying channel 2 is fixedly connected to the top of the granulating tank 1, a feeding channel 3 is provided on the top of the conveying channel 2, a diverter plate 4 is sleeved on the inner wall of the conveying channel 2, a cutting circle 5 is provided on the outer wall of the diverter plate 4, and an outer wall of the diverter plate 4 is provided with an external tooth 6, a forward and reverse motor 7 is fixedly installed on the top of the granulating tank 1, an extrusion groove 8 is provided at the bottom of the feeding channel 3, a mounting frame 9 is fixedly connected to the top of the granulating tank 1, a telescopic extruder 10 is fixedly installed on the outer wall of the mounting frame 9, a rotating motor 11 is fixedly installed on the bottom of the granulating tank 1, a shaking screen 12 is fixedly installed on the power output shaft of the rotating motor 11, and a sieve hole 13 is provided on the outer wall of the shaking screen 12, and a humidifier is connected to the inner wall of the granulating tank 1. Spray 14, the outer wall of the granulation tank 1 is installed with a belt heating 15, and the inner cavity of the granulation tank 1 is placed with a blanking plate 16. Through the mutual cooperation of the telescopic extruder 10, the feeding channel 3, the extrusion groove 8 and the diverter plate 4, the cutting circle 5, and the forward and reverse motor 7 on the device, when the feeding channel 3 on the device is loaded with fertilizer raw materials, the telescopic extruder 10 is used to extrude the raw materials downward through the extrusion groove 8, and the diverter plate 4 is driven to rotate by the power of the forward and reverse motor 7 close to the extrusion groove 8, so that the part extruded out of the extrusion groove 8 is automatically cut off by the cutting circle 5, avoiding the problem of the fertilizer raw material prototype being too long during the granulation process, and the misalignment of the cutting circle 5 and the extrusion groove 8 is used to temporarily block the falling of the fertilizer raw materials.
[0023] In a preferred embodiment, the inner wall of the conveying channel 2 is provided with a movable groove, and the diverter disk 4 is placed in the inner wall of the movable groove. The inner wall of the conveying channel 2 on the device is provided with a movable groove, so that the diverter disk 4 on the device is placed in the movable groove of the conveying channel 2, and the external teeth 6 on the outer wall of the diverter disk 4 are used to contact the outside world, so that the diverter disk 4 on the device will not affect each other with the conveying channel 2 during rotation.
[0024] In a preferred embodiment, the outer wall of the conveying channel 2 is provided with a connecting device, and the conveying channel 2 is connected to the feeding channel 3 through the connecting device. The outer wall of the conveying channel 2 on the device is provided with a connecting device, so that the conveying channel 2 on the device is connected to the feeding channel 3 by the connecting device, and the feeding channel 3 is installed on the top of the conveying channel 2, so that the feeding channel 3 and the extrusion groove 8 on the device cooperate with the telescopic extruder 10 to extrude the fertilizer raw materials.
[0025] In a preferred embodiment, the outer teeth 6 are arranged on the outer wall of the diverter disk 4 in a state of nearly 90°, and the top of the forward and reverse motor 7 is provided with meshing teeth. By setting the outer teeth 6 on the device on the outer wall of the diverter disk 4 in a state of nearly 90°, the forward and reverse motor 7 on the device uses the meshing teeth to mesh with the diverter disk 4 when outputting rotational power, so that when the forward and reverse motor 7 on the device rotates 90° forward and reverse, the meshing teeth are used to drive the diverter disk 4 to rotate 90°, and when the diverter disk 4 rotates, the inner wall of the cutting circle 5 is used to cut off the wet fertilizer that falls and protrudes from the inner cavity of the extrusion groove 8.
[0026] In a preferred embodiment, the conveying channel 2 is arranged directly above the shaking screen 12, and the diameter of the conveying channel 2 is smaller than the diameter of the shaking screen 12. By setting the conveying channel 2 on the device directly above the shaking screen 12, the conveying channel 2 on the device is cut off by the cutting circle 5 under the rotation of the diverter disk 4, and the cut wet fertilizer will fall to the center of the shaking screen 12, so that the wet fertilizer is first heated at the center of the shaking screen 12 by the belt heating 15.
[0027] In a preferred embodiment, the blanking plate 16 is inclined at 30° in the inner cavity of the granulation tank 1, and a mounting bar is provided at the bottom of the blanking plate 16. The blanking plate 16 is inclined at 30° in the inner cavity of the granulation tank 1 by the device, so that when the blanking plate 16 in the device receives the granular fertilizer, it utilizes the round shape of the granular fertilizer itself and the inclined blanking plate 16 to make the granular fertilizer slide out of the device naturally.
[0028] Working principle: First, through the mutual cooperation of the telescopic extruder 10, feeding channel 3, extrusion groove 8 and diverter plate 4, cutting circle 5, and forward and reverse motor 7 on the device, when the feeding channel 3 on the device is loaded with fertilizer raw materials, the telescopic extruder 10 is used to extrude downward so that the raw materials fall downward through the extrusion groove 8, and the diverter plate 4 is driven by the power of the forward and reverse motor 7 to rotate close to the extrusion groove 8, so that the part extruded out of the extrusion groove 8 is automatically cut off by the cutting circle 5, avoiding the problem of the fertilizer raw material prototype being too long during the granulation process, and the misalignment of the cutting circle 5 and the extrusion groove 8 is used to temporarily block the fertilizer raw material. The falling of the fertilizer raw materials is blocked, and the humidifying spray 14, belt heating 15 and rotating motor 11, shaking screen 12 and sieve hole 13 on the device are used in coordination with each other. When the shaking screen 12 on the device receives the fertilizer raw materials in a softened state, the belt heating 15 is used to heat and harden it, and the shaking screen 12 is rotated under the power output of the rotating motor 11. The circular outer wall of the shaking screen 12 and the sieve hole 13 are used to simulate manual screening, so that the fertilizer raw materials collide into a spherical shape during the rotation process, and the sieve hole 13 is used for screening, thereby enabling the device to complete the granulation of the fertilizer raw materials.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A granulation device for fertilizer production, comprising a granulation tank (1), characterized in that: The top of the granulation tank (1) is fixedly connected to a conveying channel (2), the top of the conveying channel (2) is provided with a feeding channel (3), the inner wall of the conveying channel (2) is sleeved with a diverter disc (4), the outer wall of the diverter disc (4) is provided with a cutting circle (5), the outer wall of the diverter disc (4) is provided with external teeth (6), the top of the granulation tank (1) is fixedly installed with a forward and reverse motor (7), the bottom of the feeding channel (3) is provided with an extrusion groove (8), and the top of the granulation tank (1) is fixedly connected to a mounting frame (9), a telescopic extruder (10) is fixedly mounted on the outer wall of the mounting frame (9), a rotating motor (11) is fixedly mounted on the bottom of the granulation tank (1), a shaking screen (12) is fixedly mounted on the power output shaft of the rotating motor (11), a sieve hole (13) is opened on the outer wall of the shaking screen (12), a humidifying spray (14) is connected to the inner wall of the granulation tank (1), a belt heating (15) is installed on the outer wall of the granulation tank (1), and a blanking plate (16) is placed in the inner cavity of the granulation tank (1).
2. A granulating device for fertilizer production according to claim 1, characterized in that: The inner wall of the delivery channel (2) is provided with a movable groove, and the diverter plate (4) is placed in the inner wall of the movable groove.
3. A granulating device for fertilizer production according to claim 1, characterized in that: The outer wall of the conveying channel (2) is provided with a connecting device, and the conveying channel (2) is connected to the feeding channel (3) via the connecting device.
4. A granulating device for fertilizer production according to claim 1, characterized in that: The outer teeth (6) are arranged on the outer wall of the diverter disc (4) in a nearly 90° position, and meshing teeth are arranged on the top of the forward and reverse motor (7).
5. A granulating device for fertilizer production according to claim 1, characterized in that: The conveying channel (2) is arranged directly above the shaking screen (12), and the diameter of the conveying channel (2) is smaller than the diameter of the shaking screen (12).
6. A granulating device for fertilizer production according to claim 1, characterized in that: The blanking plate (16) is inclined at 30 degrees in the inner cavity of the granulation tank (1), and a mounting bar is provided at the bottom of the blanking plate (16).
Citation Information
Patent Citations
Composite granulation device for microbial fertilizer production
CN217796010U