Clamping tool for aluminum profile surface treatment

By designing a clamping tool for aluminum profile surface treatment and using a servo motor-driven wire take-up wheel system and a limit slide, the problem of slow liquid discharge during aluminum profile surface treatment is solved, achieving efficient liquid discharge and convenient operation.

CN223312100UActive Publication Date: 2025-09-09HEBEI HENGCHUANG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422523538.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-09
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

In the existing surface treatment process of aluminum profiles, residual liquid cannot be quickly discharged after the aluminum profiles are taken out of the liquid, which affects work efficiency.

Method used

A clamping tooling for surface treatment of aluminum profiles was designed, which included an immersion tank, a lifting rod, a flexible lifting belt, a clamping mechanism, and a limiting mechanism. The aluminum profile was tilted to accelerate liquid discharge, and a servo motor-driven take-up wheel system and a limiting slide were used to achieve precise positioning and movement of the aluminum profile.

Benefits of technology

By placing the aluminum profile at an angle, the liquid discharge speed is increased, the work efficiency is improved, and the stability of the device and the convenience of operation are ensured by the limit mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamping tool for aluminum profile surface treatment, which comprises a soaking pool, a hoisting rod is arranged above the soaking pool, flexible hoisting belts are arranged on two sides of the lower end of the hoisting rod, two ends of an aluminum profile are hung on the flexible hoisting belts, a clamping mechanism is arranged above the soaking pool, and the clamping mechanism is arranged above the soaking pool. A limiting mechanism is mounted at the upper end of the soaking pool; the clamping mechanism comprises a crane, a lifting frame and a connecting frame; the limiting mechanism comprises a supporting block, a containing groove and a limiting frame. The aluminum profile hoisting device has the advantages that when the hoisting rod is hoisted through the connecting frame, the aluminum profile can be obliquely placed, liquid in the aluminum profile can be conveniently discharged downwards under the action of the inclined plane, the working efficiency is improved, the connecting frame is limited through the limiting frame, it can be guaranteed that the hoisting rod is placed at the designated position, and use is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing equipment, and more particularly to a clamping tool for surface treatment of aluminum profiles. Background Art

[0002] When aluminum profiles are subjected to surface treatment, they need to be immersed in an immersion tank. Various liquids are placed in the immersion tank to facilitate the surface treatment of the aluminum profiles.

[0003] In the prior art, after the aluminum profile is soaked and taken out of the liquid, some liquid remains on the aluminum profile. This liquid needs to be drained before the aluminum profile can be placed in the next liquid. The general clamping device can only lift the aluminum profile and cannot speed up the liquid discharge, which will affect work efficiency.

[0004] It should be noted that the above content falls within the technical knowledge of the inventor and does not necessarily constitute prior art. Utility Model Content

[0005] The purpose of the utility model is to solve the above problems and to design a clamping tool for surface treatment of aluminum profiles.

[0006] To achieve the above-mentioned purpose, the technical solution of the utility model is a clamping tool for surface treatment of aluminum profiles, comprising a soaking tank, a lifting rod is provided above the soaking tank, flexible lifting belts are installed on both sides of the lower end of the lifting rod, and the two ends of the aluminum profile are hung on the flexible lifting belts, a clamping mechanism is provided above the soaking tank, and a limiting mechanism is installed on the upper end of the soaking tank;

[0007] The clamping mechanism includes a crane installed at the upper end of the soaking tank, a lifting frame installed at the upper end of the crane, and a connecting frame installed at the lower end of the lifting frame. The connecting frame can clamp the lifting rod, and the connecting frame can tilt the aluminum profile when clamping the lifting rod;

[0008] The limiting mechanism includes support blocks installed on both sides of the upper surface of the soaking tank, the upper end of the support block is provided with a receiving groove, the lifting rod can be placed in the receiving groove, the upper end of the support block is installed with a limiting frame, and the limiting frame can limit the connecting frame.

[0009] Furthermore, the lifting frame includes a connecting platform installed at the upper end of the overhead crane, a servo motor is installed on one side of the upper end of the connecting platform, the rotating end of the servo motor is connected to a rotating shaft through a coupling, one end of the rotating shaft is installed with a rolling bearing, and the rolling bearing is installed on the connecting platform through a support rod, a first take-up wheel is installed at one end of the rotating shaft, and a second take-up wheel is installed at the other end of the rotating shaft, the outer diameter of the first take-up wheel is larger than the outer diameter of the second take-up wheel, the first take-up wheel and the second take-up wheel are connected with a take-up rope, a connecting hole is opened on the connecting platform, and the lower end of the take-up rope passes through the connecting hole and is connected to the connecting frame.

[0010] Furthermore, the connecting frame includes a lifting rod located below the connecting platform, connecting rings are installed on both sides of the upper end of the lifting rod, the lower end of the take-up rope is connected to the connecting ring, and electric clamps are installed on both sides of the lower end of the lifting rod, and the electric clamps can clamp the lifting frame.

[0011] Furthermore, the limiting frame includes limiting slides installed on both sides of the upper end of the support block, the upper ends of the limiting slides are installed with tapered slides, and a plurality of limiting wheels are installed at both ends of the lifting rod.

[0012] Furthermore, connecting blocks are installed on both sides of the upper end of the lifting rod, and a limiting groove is opened at the lower end of the connecting block, and the electric clamp can clamp the limiting groove.

[0013] The beneficial effects of the utility model are as follows: when the lifting rod is lifted by the connecting frame, the aluminum profile can be placed at an angle, and then the liquid in the aluminum profile can be easily discharged downward under the action of the inclined surface, thereby improving work efficiency. The connecting frame is limited by the limiting frame, which can ensure that the lifting rod is placed at a specified position, making it more convenient to use.

[0014] The take-up rope is rolled up by the first take-up wheel and the second take-up wheel with different outer diameters, so that the lifting rod can be tilted and the aluminum profile can be tilted;

[0015] The lifting rod can be limited by the tapered slide and limiting wheels, making it easy to place the lifting rod at the specified position. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a clamping tool for surface treatment of aluminum profiles described in the present invention;

[0017] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle;

[0018] Figure 3 yes Figure 1 A partial enlarged view of point B in the middle;

[0019] Figure 4This is a schematic diagram of the positional relationship between the limiting slideway and the lifting rod of the utility model;

[0020] In the figure, 1. Soaking tank; 2. Lifting rod; 3. Flexible lifting belt; 4. Overhead crane; 5. Lifting frame; 6. Connecting frame; 7. Support block; 8. Holding tank; 9. Limiting frame; 10. Connecting table; 11. Servo motor; 12. Rotating shaft; 13. Rolling bearing; 14. Supporting rod; 15. First take-up wheel; 16. Second take-up wheel; 17. Take-up rope; 18. Connecting hole; 19. Lifting rod; 20. Connecting ring; 21. Electric gripper; 22. Limiting slide; 23. Conical slide; 24. Limiting wheel; 25. Connecting block; 26. Limiting slot. DETAILED DESCRIPTION

[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be understood that the terms "length," "width," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inside," "outside," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, in the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.

[0023] The utility model provides Figure 1-4The shown embodiment is a clamping tool for surface treatment of aluminum profiles, comprising a immersion tank 1, a lifting rod 2 is provided above the immersion tank 1, and flexible lifting belts 3 are installed on both sides of the lower end of the lifting rod 2, and both ends of the aluminum profile are hung on the flexible lifting belts 3, a clamping mechanism is provided above the immersion tank 1, and a limiting mechanism is installed on the upper end of the immersion tank 1; the clamping mechanism comprises a traveling crane 4 installed at the upper end of the immersion tank 1, a lifting frame 5 is installed on the upper end of the traveling crane 4, and a connecting frame 6 is installed at the lower end of the lifting frame 5, which can clamp the lifting rod 2, and the connecting frame 6 can make the aluminum profile tilted when clamping the lifting rod 2; the limiting mechanism comprises support blocks 7 installed on both sides of the upper surface of the immersion tank 1, a containing groove 8 is opened on the upper end of the support block 7, the lifting rod 2 can be placed in the containing groove 8, and a limiting frame 9 is installed on the upper end of the support block 7, which can limit the connecting frame 6;

[0024] After the lifting of the lifting frame 5, the connecting frame 6 is moved to the position of the next support block 7, and then the connecting frame 6 and the lifting frame 5 are lowered.

[0025] Refer to the instruction manual Figure 1 and instructions attached Figure 3 The lifting frame 5 includes a connecting platform 10 installed at the upper end of the traveling crane 4, a servo motor 11 is installed on one side of the upper end of the connecting platform 10, the rotating end of the servo motor 11 is connected to the rotating shaft 12 through a coupling, a rolling bearing 13 is installed at one end of the rotating shaft 12, and the rolling bearing 13 is installed on the connecting platform 10 through a support rod 14. A first take-up wheel 15 is installed at one end of the rotating shaft 12, and a second take-up wheel 16 is installed at the other end of the rotating shaft 12. The outer diameter of the first take-up wheel 15 is larger than the outer diameter of the second take-up wheel 16. A take-up rope 17 is connected to the first take-up wheel 15 and the second take-up wheel 16. A connecting hole 18 is opened on the connecting platform 10, and the lower end of the take-up rope 17 passes through the connecting hole 18 and is connected to the connecting frame 6;

[0026] The process of the lifting frame 5 driving the connecting frame 6 to lift is as follows: start the servo motor 11 to rotate, the servo motor 11 can drive the rotating shaft 12, the first take-up wheel 15, and the second take-up wheel 16 to rotate. When the first take-up wheel 15 and the second take-up wheel 16 rotate, the take-up rope 17 can be retracted, thereby driving the connecting frame 6 to move upward, and since the outer diameter of the first take-up wheel 15 is larger than the outer diameter of the second take-up wheel 16, the first take-up wheel 15 can reel in the line faster, thereby making it easier to make one end of the connecting frame 6 higher and to place it at an angle. When it is necessary to release the line, start the servo motor 11 in reverse, which can facilitate the release of the take-up rope 17 and make the connecting frame 6 move downward.

[0027] Refer to the instruction manual Figure 1 and instructions attached Figure 2 The connecting frame 6 includes a lifting rod 19 located below the connecting platform 10. Connecting rings 20 are installed on both sides of the upper end of the lifting rod 19. The lower end of the take-up rope 17 is connected to the connecting ring 20. Electric grippers 21 are installed on both sides of the lower end of the lifting rod 19. The electric grippers 21 can clamp the lifting frame.

[0028] The process of the connecting frame 6 clamping the hanging rod 2 is as follows: when the lifting rod 19 moves above the hanging rod 2, the hanging rod 2 can be clamped by the electric clamping hand 21, and when the lifting rod 19 moves up and down, the hanging rod 2 moves up and down.

[0029] Refer to the instruction manual Figure 1 , Instruction Manual Figure 2 and instructions attached Figure 4 The limiting frame 9 includes limiting slides 22 installed on both sides of the upper end of the support block 7, and a conical slide 23 is installed on the upper end of the limiting slide 22. A plurality of limiting wheels 24 are installed at both ends of the lifting rod 19. When the lifting rod 19 moves downward, the limiting wheels 24 at both ends of the lifting rod 19 first contact the inner surface of the conical slide 23, which facilitates guiding the lifting rod 19, and then the limiting wheels 24 enter the limiting slide 22 to limit the lifting rod 19.

[0030] Refer to the instruction manual Figure 1 and instructions attached Figure 2 Connecting blocks 25 are installed on both sides of the upper end of the lifting rod 2, and a limiting groove 26 is opened at the lower end of the connecting block 25. The electric clamping hand 21 can clamp the limiting groove 26. The limiting groove 26 can be clamped by the electric clamping hand 21 and can be clamped by snapping to prevent the lifting rod 2 from sliding downward.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A clamping tool for surface treatment of aluminum profiles, comprising a soaking tank (1), a hoisting rod (2) provided above the soaking tank (1), flexible hoisting belts (3) installed on both sides of the lower end of the hoisting rod (2), and the two ends of the aluminum profile being hung on the flexible hoisting belts (3), characterized in that: A clamping mechanism is provided above the soaking tank (1), and a limiting mechanism is installed at the upper end of the soaking tank (1); The clamping mechanism comprises a crane (4) mounted on the upper end of the soaking tank (1), a lifting frame (5) being mounted on the upper end of the crane (4), a connecting frame (6) being mounted on the lower end of the lifting frame (5), the connecting frame (6) being capable of clamping the hoisting rod (2), and the connecting frame (6) being capable of tilting the aluminum profile when clamping the hoisting rod (2); The limiting mechanism comprises support blocks (7) mounted on both sides of the upper surface of the soaking tank (1); a receiving groove (8) is formed at the upper end of the support block (7); the hoisting rod (2) can be placed in the receiving groove (8); a limiting frame (9) is mounted on the upper end of the support block (7); and the limiting frame (9) can limit the connection frame (6).

2. The clamping tool for aluminum profile surface treatment according to claim 1, characterized in that: The lifting frame (5) includes a connecting platform (10) installed at the upper end of the traveling crane (4), a servo motor (11) is installed on one side of the upper end of the connecting platform (10), the rotating end of the servo motor (11) is connected to a rotating shaft (12) through a coupling, a rolling bearing (13) is installed at one end of the rotating shaft (12), and the rolling bearing (13) is installed on the connecting platform (10) through a support rod (14), a first take-up wheel (15) is installed at one end of the rotating shaft (12), and a second take-up wheel (16) is installed at the other end of the rotating shaft (12), the outer diameter of the first take-up wheel (15) is larger than the outer diameter of the second take-up wheel (16), and a take-up rope (17) is connected to the first take-up wheel (15) and the second take-up wheel (16), and a connecting hole (18) is opened on the connecting platform (10), and the lower end of the take-up rope (17) passes through the connecting hole (18) and is connected to the connecting frame (6).

3. The clamping tool for aluminum profile surface treatment according to claim 2, characterized in that: The connecting frame (6) includes a lifting rod (19) located below the connecting platform (10), and connecting rings (20) are installed on both sides of the upper end of the lifting rod (19). The lower end of the take-up rope (17) is connected to the connecting ring (20). Electric grippers (21) are installed on both sides of the lower end of the lifting rod (19), and the electric grippers (21) can clamp the hanging frame.

4. The clamping tool for aluminum profile surface treatment according to claim 3, characterized in that: The limiting frame (9) includes limiting slideways (22) installed on both sides of the upper end of the support block (7), the upper end of the limiting slideway (22) is installed with a conical slideway (23), and the two ends of the lifting rod (19) are installed with a plurality of limiting wheels (24).

5. The clamping tool for aluminum profile surface treatment according to claim 3, characterized in that: Connecting blocks (25) are installed on both sides of the upper end of the hoisting rod (2), and a limiting groove (26) is opened at the lower end of the connecting block (25). The electric clamp (21) can clamp the limiting groove (26).