Clamping device for brake disc spraying

By designing a brake disc clamping device with flipping and rotating functions, the problem of time-consuming and labor-intensive manual flipping is solved, and automatic flipping and rotation spraying of the brake disc are realized, thereby improving the spraying efficiency and coating quality.

CN223312276UActive Publication Date: 2025-09-09河南淮海汽车部件制造有限公司
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Patent Information

Application Number
CN202422673021.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-09
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The existing brake disc spraying device requires manual flipping, which is time-consuming and labor-intensive, resulting in low processing efficiency and inability to effectively spray the bottom surface of the brake disc.

Method used

A clamping device with a flipping mechanism is designed. The worm and worm gear mechanism is driven by a rotating motor to realize automatic flipping of the workpiece. The combined clamping structure of the cylinder and rubber strip is used to ensure the stability of the workpiece. The rotating motor is used to drive the workpiece to rotate, thereby realizing all-round spraying of the brake disc.

Benefits of technology

It realizes the automatic flipping and rotation of the brake disc, reduces manual operation, improves spraying efficiency and coating uniformity, and meets the needs of efficient spraying.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223312276U_ABST
    Figure CN223312276U_ABST
Patent Text Reader

Abstract

The utility model provides a brake disc spraying clamping device which comprises a bottom plate, T-shaped plates are arranged on the left side and the right side of the top of the bottom plate respectively, a rotating mechanism is arranged on the two T-shaped plates, the rotating mechanism comprises rotating rods arranged at the inner side ends of the two T-shaped plates in a rotating mode, and rotating plates are arranged at the inner side ends of the two rotating rods respectively. The bottoms of the two rotating plates are jointly provided with a cross rod, and the right end of the right T-shaped plate is provided with a power mechanism. And a clamping mechanism is arranged on the rotating mechanism. According to the clamping device for spraying the brake disc, the basic requirement for spraying the brake disc can be met, the brake disc can be overturned through the overturning mechanism, workers are prevented from overturning the brake disc back and forth, time and labor are saved, and the use requirement of people is met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of brake disc spraying clamping equipment, in particular to a brake disc spraying clamping device. Background Art

[0002] Brake disc spraying equipment is specialized equipment used for surface treatment of brake discs. It typically includes pre-treatment, coating, and curing steps. These equipment ensures a uniform, high-quality coating on the surface of the brake disc, improving its corrosion resistance, wear resistance, and appearance.

[0003] The existing brake disc spraying clamping device usually includes a base arranged on the mechanism, a rotating shaft is arranged on the top of the base, a fixed disc is arranged on the top of the rotating shaft, and an elastic clamping mechanism is arranged inside the fixed disc for clamping the brake disc. When in use, the staff first places the brake disc on the top of the disc, and then the staff uses the elastic clamping mechanism to fix the brake disc. During use, when the staff sprays the brake disc, since the brake disc is placed on the top of the disc, during the spraying process, the staff can only spray the top of the brake disc, and the side in contact with the bottom surface of the disc cannot be sprayed. At this time, the staff needs to turn the brake disc over to spray the other side of the brake disc. This method that requires the staff to turn the brake disc over is time-consuming and labor-intensive, and has low processing efficiency, which does not meet people's use needs. Therefore, a clamping device for brake disc spraying is proposed. Utility Model Content

[0004] In view of this, the utility model addresses the shortcomings of the existing technology and provides a clamping device for brake disc spraying, which not only meets the basic needs of spraying the brake disc, but also can use a flipping mechanism to flip the brake disc, avoiding the staff from flipping the brake disc back and forth, saving time and effort, and meeting people's usage needs.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a clamping device for brake disc spraying, comprising a base plate, a T-shaped plate is respectively provided on the left and right sides of the top of the base plate, a rotating mechanism is provided on the two T-shaped plates, a clamping mechanism is provided on the rotating mechanism, the clamping mechanism comprises cylinders respectively provided on the inner ends of the two rotating plates, a top plate is commonly provided on the tops of the two cylinders, a plurality of rotating seats are provided on the top of the cross plate, a plurality of rotating seats are respectively rotatably provided with cylinders on the tops of the plurality of rotating seats, a plurality of cylinders are respectively provided with conical heads on the tops, a plurality of rubber strips are respectively provided on the plurality of conical heads, a plurality of rotating shafts corresponding to the cylinders are rotatably provided at the bottom of the top plate, a plurality of rotating shafts are respectively provided with discs at the bottoms, a plurality of discs are provided with rings at the bottoms, a plurality of rings are provided with rubber rings at the bottoms, a second rotating motor corresponding to the plurality of rotating shafts is provided on the top of the top plate, and the second rotating motor is connected to the rotating shaft by a coupling.

[0006] As a further improvement of the present invention, the rotating mechanism includes a rotating rod rotatably arranged at the inner ends of the two T-shaped plates, the inner ends of the two rotating rods are respectively provided with rotating plates, a cross bar is commonly provided at the bottom of the two rotating plates, and a power mechanism is provided at the right end of the right T-shaped plate. The power mechanism includes a worm gear arranged at the right end of the right rotating rod, two support plates are provided at the right end of the right T-shaped plate, a worm gear meshing with the worm gear is commonly rotated between the two support plates, a first rotating motor is provided at the top of the top support plate, and the first rotating motor and the worm gear are connected by a coupling.

[0007] As a further improvement of the present invention, a circular hole is provided in the middle of the base plate, a mounting seat is provided at the bottom of the base plate, baffles are provided on the front and rear sides of the mounting seat respectively, a positioning rod corresponding to the circular hole is provided in the middle of the top of the mounting seat, mounting plates are provided on the front and rear sides of the bottom of the mounting seat respectively, mounting holes are provided on the two mounting plates respectively, a switch is provided at the right end of the right T-shaped plate, the switch is electrically connected to the first rotating motor and the second rotating motor, and a dust box corresponding to the first rotating motor is provided at the right end of the right T-shaped plate.

[0008] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0009] First, a first rotating motor is provided in the present design scheme. The rotation of the first rotating motor drives the worm to rotate, and the rotation of the worm drives the worm wheel meshing with it to rotate, thereby driving the rotating rod to rotate, thereby causing the rotating plate to rotate. At this time, the cross bar connected to the rotating plate rotates, thereby driving the workpiece on the device to flip over, thereby flipping the bottom surface of the workpiece, making it convenient for the staff to spray.

[0010] Secondly, a conical head is provided in this design scheme, which is used to position the workpiece. The setting of the rubber strip increases the friction between the workpiece and the conical head, making the workpiece more firm. A cylinder is provided in this design scheme, and the setting of the cylinder can drive the top plate to adjust the height and drive the top plate to move. At this time, since a disc is provided at the bottom of the top plate and a ring is provided at the bottom of the disc, the workpiece on the top of the conical head can be pressed. The setting of the rubber ring increases the friction of the ring on the workpiece, making the pressing effect better.

[0011] Third, a second rotating motor is provided in this design scheme. The rotation of the second rotating motor drives the rotating shaft to rotate. The rotation of the rotating shaft drives the disc to rotate, and drives the rubber ring at the bottom of the ring to rotate, so that the workpiece rotates during spraying, which can make the spraying effect better.

[0012] Fourthly, a mounting seat is provided in the present design, and a positioning rod is provided on the top of the mounting seat, so that the positioning rod makes the position of the base plate more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 This is a front view structural diagram of the utility model;

[0016] Figure 3 This is a partial enlarged structural diagram of point A of the present utility model;

[0017] Figure 4 This is a schematic diagram of the partially enlarged structure of point B of the present invention.

[0018] In the figure: 101, bottom plate; 102, T-shaped plate; 103, rotating rod; 104, rotating plate; 105, cross bar; 106, worm gear; 107, support plate; 108, worm; 109, first rotating motor; 110, cylinder; 111, top plate; 112, rotating seat; 113, cylinder; 114, conical head; 115, rubber strip; 116, rotating shaft; 117, disk; 118, ring; 119, rubber ring; 120, second rotating motor; 201, mounting seat; 202, positioning rod; 203, baffle; 204, mounting plate; 205, switch; 206, dust box. DETAILED DESCRIPTION

[0019] To better understand the present invention, the following examples further illustrate the present invention. However, the present invention is not limited to the following examples. In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be practiced without one or more of these details.

[0020] like Figure 1 、 2 4, a brake disc spraying clamping device comprises a bottom plate 101, T-shaped plates 102 are respectively provided on the left and right sides of the top of the bottom plate 101, a rotating mechanism is provided on the two T-shaped plates 102, and a clamping mechanism is provided on the rotating mechanism. The rotating mechanism comprises a rotating rod 103 rotatably arranged at the inner ends of the two T-shaped plates 102, and the inner ends of the two rotating rods 103 are respectively provided with rotating plates 104, and the bottoms of the two rotating plates 104 are jointly provided with a cross bar 105, and the right end of the right T-shaped plate 102 is provided with a power mechanism, and the clamping mechanism comprises cylinders 110 respectively provided at the inner ends of the two rotating plates 104, and a top plate 111 is jointly provided on the top of the two cylinders 110. There are multiple rotating seats 112, and cylinders 113 are rotatably set on the tops of the multiple rotating seats 112. Conical heads 114 are respectively set on the tops of the multiple cylinders 113, and multiple rubber strips 115 are respectively set on the multiple conical heads 114. Multiple rotating shafts 116 corresponding to the cylinders 113 are rotatably set on the bottom of the top plate 111, and discs 117 are respectively set on the bottoms of the multiple rotating shafts 116. Rings 118 are set on the bottoms of the multiple discs 117, and rubber rings 119 are set on the bottoms of the multiple rings 118. A second rotating motor 120 corresponding to the multiple rotating shafts 116 is set on the top of the top plate 111, and the second rotating motor 120 is connected to the rotating shaft 116 through a coupling.

[0021] like Figure 1 、 3 As shown, the power mechanism includes a worm gear 106 arranged at the right end of the right rotating rod 103, two support plates 107 are provided at the right end of the right T-shaped plate 102, and a worm 108 engaged with the worm gear 106 is provided between the two support plates 107 so as to rotate together. A first rotating motor 109 is provided on the top of the top support plate 107, and the first rotating motor 109 and the worm 108 are connected by a coupling.

[0022] like Figure 1 、 2As shown, a circular hole is provided in the middle of the base plate 101, a mounting seat 201 is provided at the bottom of the base plate 101, baffles 203 are provided on the front and rear sides of the mounting seat 201, a positioning rod 202 corresponding to the circular hole is provided in the middle of the top of the mounting seat 201, mounting plates 204 are provided on the front and rear sides of the bottom of the mounting seat 201, and mounting holes are provided on the two mounting plates 204, a switch 205 is provided at the right end of the right T-shaped plate 102, the switch 205 is electrically connected to the first rotating motor 109 and the second rotating motor 120, and a dustproof box 206 corresponding to the first rotating motor 109 is provided at the right end of the right T-shaped plate 102.

[0023] The use method of this utility model:

[0024] When the user is in use, the first person places the mounting seat 201 on the spraying mechanism. At this time, the staff fixes the mounting plates 204 on both sides of the mounting seat 201 on the spraying mechanism. At this time, the staff places the bottom plate 101 on the mounting seat 201. At this time, the positioning rod 202 plays a positioning role.

[0025] Then the staff places the workpiece on the top of the conical head 114 to position the workpiece. At this time, the staff starts the cylinder 110. The setting of the cylinder 110 can drive the top plate 111 to adjust the height and drive the top plate 111 to move. At this time, since a disc 117 is provided at the bottom of the top plate 111 and a ring 118 is provided at the bottom of the disc 117, the workpiece on the top of the conical head 114 can be pressed tightly. The setting of the rubber ring 119 increases the friction of the ring 118 on the workpiece.

[0026] Afterwards, the staff starts the second rotating motor 120. The rotation of the second rotating motor 120 drives the rotating shaft 116 to rotate. The rotation of the rotating shaft 116 drives the disc 117 to rotate, and drives the rubber ring at the bottom of the ring 118 to rotate, thereby rotating the workpiece set on the conical head 114. At the same time, the cylinder 113 rotates on the top of the rotating seat 112, so that spraying is performed during the rotation of the workpiece.

[0027] At this time, the worker starts the switch 205 to energize the first rotating motor 109 and start the first rotating motor 109. The rotation of the first rotating motor 109 drives the worm 108 to rotate, and the rotation of the worm 108 drives the worm wheel 106 engaged with it to rotate, thereby driving the rotating rod 103 to rotate, thereby causing the rotating plate 104 to rotate. At this time, the cross bar 105 connected to the rotating plate 104 rotates, thereby driving the workpiece on the device to flip over, thereby flipping the bottom surface of the workpiece, and the staff sprays the bottom of the workpiece.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A brake disc spraying clamping device, comprising a base plate (101), characterized in that: T-shaped plates (102) are respectively provided on the left and right sides of the top of the bottom plate (101), and a rotating mechanism is provided on the two T-shaped plates (102). The rotating mechanism is provided with a clamping mechanism. The rotating mechanism includes a rotating rod (103) rotatably provided on the inner ends of the two T-shaped plates (102), and the inner ends of the two rotating rods (103) are respectively provided with rotating plates (104). The bottoms of the two rotating plates (104) are jointly provided with a cross bar (105), and the right end of the right T-shaped plate (102) is provided with a power mechanism.

2. A brake disc spraying clamping device according to claim 1, characterized in that: The power mechanism comprises a worm gear (106) arranged at the right end of the right rotating rod (103); two support plates (107) are arranged at the right end of the right T-shaped plate (102); a worm (108) meshing with the worm gear (106) is arranged between the two support plates (107) and rotates together; a first rotating motor (109) is arranged at the top of the top support plate (107); and the first rotating motor (109) and the worm gear (108) are connected via a coupling.

3. A brake disc spraying clamping device according to claim 2, characterized in that: The clamping mechanism comprises a cylinder (110) provided at the inner end of two rotating plates (104), a top plate (111) provided on the top of the two cylinders (110), a plurality of rotating seats (112) provided on the top of the transverse plate, a cylinder (113) provided on the top of the plurality of rotating seats (112), a conical head (114) provided on the top of the plurality of cylinders (113), a plurality of rubber strips (115) provided on the plurality of conical heads (114), and a bottom of the top plate (111). A plurality of rotating shafts (116) corresponding to the cylinder (113) are rotatably provided, and disks (117) are respectively provided at the bottom of the plurality of rotating shafts (116), and rings (118) are provided at the bottom of the plurality of disks (117), and rubber rings (119) are provided at the bottom of the plurality of rings (118). A second rotating motor (120) corresponding to the plurality of rotating shafts (116) is provided at the top of the top plate (111), and the second rotating motor (120) is connected to the rotating shaft (116) via a coupling.

4. A brake disc spraying clamping device according to claim 3, characterized in that: A circular hole is provided in the middle of the bottom plate (101), a mounting seat (201) is provided at the bottom of the bottom plate (101), and baffles (203) are respectively provided on the front and rear sides of the mounting seat (201).

5. A brake disc spraying clamping device according to claim 4, characterized in that: A positioning rod (202) corresponding to the circular hole is provided in the middle of the top of the mounting seat (201).

6. A brake disc spraying clamping device according to claim 5, characterized in that: Mounting plates (204) are respectively provided on the front and rear sides of the bottom of the mounting seat (201), and mounting holes are respectively provided on the two mounting plates (204).

7. A brake disc spraying clamping device according to claim 6, characterized in that: A switch (205) is provided at the right end of the right T-shaped plate (102), and the switch (205) is electrically connected to the first rotating motor (109) and the second rotating motor (120). A dustproof box (206) corresponding to the first rotating motor (109) is provided at the right end of the right T-shaped plate (102).