Impurity removal and purification device for quartz sand processing
The combination of filter cartridge and stirring plate driven by a drive motor and servo motor solves the problem of incomplete impurity removal of quartz sand, achieving efficient impurity removal and low-cost purification.
Patent Information
- Application Number
- CN202422356793.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The existing impurity removal and purification equipment for quartz sand processing has the problem of incomplete impurity removal and requires multiple operations, which leads to increased purification costs and even produces substandard products.
The drive motor drives the transmission wheel and the rotating shaft, and the servo motor drives the stirring plate. The filter cartridge rotates and the stirring plate stirs the quartz sand, combined with the delivery of the cleaning liquid, to achieve efficient impurity removal.
The impurity removal efficiency is improved, the impurity removal steps are reduced, the purification cost is reduced, and the material quality is ensured.
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Figure CN223312424U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz sand processing, in particular to an impurity removal and purification device for quartz sand processing. Background Art
[0002] Quartz sand is quartz particles obtained by crushing quartz stone. Quartz stone is a non-metallic mineral, a hard, wear-resistant, and chemically stable silicate mineral. Quartz sand is an important industrial mineral raw material and a non-hazardous chemical. It is widely used in industries such as glass, casting, ceramics, fireproofing, ferrosilicon smelting, metallurgical flux, metallurgy, construction, chemicals, plastics, rubber, abrasives, and filter media. During processing, quartz sand is purified and cleaned with water to remove surface dirt before filtering and screening to ensure that the resulting quartz sand is free of impurities.
[0003] In the process of quartz sand processing, a quartz sand processing impurity removal and purification device is needed. After searching, the patent document with the announcement number CN211802688U discloses a molten quartz sand impurity removal and purification device, including a impurity removal box, a screen drawer is slidingly arranged inside the impurity removal box, a fixing device is arranged inside the impurity removal box, a stirring rod is rotatably arranged at the center of the fixing device, a plurality of stirring blades are arranged on the outer wall of the stirring rod, a scraper is arranged near the bottom of the outer wall of the stirring rod, and the bottom of the scraper is tightly fitted with the top of the screen drawer, the lower end of the outer wall of the impurity removal box is connected to a first water pipe, a water pump is arranged at the end of the first water pipe, a second water pipe is arranged at the water outlet of the water pump, and the end of the water pipe extends into the upper end of the outer wall of the impurity removal box and is connected to a nozzle.
[0004] However, the utility model fused quartz sand impurity removal and purification device uses a nozzle to spray water from the upper side of the impurity removal box to circulate the water to clean the quartz sand. However, this impurity removal method only performs simple cleaning and may require multiple operations with numerous steps. The incomplete removal of impurities leads to an increase in purification costs, and even the produced material is a substandard product, resulting in losses, which cannot meet production needs. Therefore, a quartz sand processing impurity removal and purification device is proposed to solve the above-mentioned problems. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the utility model provides a quartz sand processing impurity removal and purification device, which has the advantages of high impurity removal efficiency and strong practicality. It solves the problem that the existing molten quartz sand impurity removal and purification device uses a nozzle to spray water from the upper side of the inner part of the impurity removal box to circulate the water to clean the quartz sand. However, this impurity removal method only performs simple cleaning and may require multiple operations with numerous steps. The incomplete removal of impurities leads to an increase in purification costs, and even the produced material is unqualified, resulting in losses, and cannot meet production needs.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a device for removing impurities and purifying quartz sand for processing, comprising a cleaning box, a controller fixedly mounted on the outside of the cleaning box, and a feed hopper fixedly connected to the top of the cleaning box, wherein the cleaning box is provided with a cleaning mechanism extending into the inside thereof, and the cleaning box is provided with a plurality of material-dispensing mechanisms inside.
[0007] The impurity removal mechanism includes a driving motor fixedly mounted on the back of the impurity removal box and a rotating shaft rotatably connected to the interior of the impurity removal box and extending to the outside thereof, a transmission wheel is fixedly connected to the output shaft of the driving motor, an end of the rotating shaft away from the impurity removal box is fixedly connected to a driven wheel, an end of the rotating shaft away from the driven wheel is fixedly connected to a turntable, and four filter cartridges are fixedly connected to the back of the turntable, and the outsides of the four filter cartridges are all connected to a hopper;
[0008] The material feeding mechanism includes a servo motor fixedly mounted on the outside of the turntable, the output shaft of the servo motor is fixedly connected to a drive shaft that passes through the turntable and extends to the inside of the filter cartridge, and the outside of the drive shaft is fixedly connected to four stirring plates.
[0009] Furthermore, the driving motor is electrically connected to the controller, and a bearing adapted to the rotating shaft is fixedly installed inside the debris removal box.
[0010] Furthermore, the external transmission of the driving wheel and the driven wheel is connected by a belt, and the turntable and the filter cartridge are both rotatably connected to the interior of the impurity removal box.
[0011] Furthermore, the filter cartridge is a hollow cylinder, and a plurality of filter holes are provided inside the filter cartridge.
[0012] Furthermore, a plurality of the material-dispensing mechanisms are distributed in a ring shape inside the four filter cartridges, the stirring plate is a solid cuboid, and the outer diameter of the stirring plate is adapted to the inner diameter of the filter cartridge.
[0013] Furthermore, a quantitative component is provided inside the impurity removal box, and the quantitative component includes a rotating shaft rotatably connected to the inside of the impurity removal box and two guide plates fixedly connected to the inner wall of the impurity removal box, and four material-diverting plates are fixedly connected to the outside of the rotating shaft, and the four material-diverting plates are located between the two guide plates.
[0014] Furthermore, a cleaning mechanism extending into the interior of the debris removal box is provided on the outside of the debris removal box, and the cleaning mechanism includes a water tank fixedly connected to the outside of the debris removal box and a delivery pump fixedly installed on the top of the water tank, the output end of the delivery pump is fixedly connected to a delivery pipe extending into the interior of the debris removal box, and the input end of the delivery pump is fixedly connected to a connecting pipe extending into the interior of the water tank.
[0015] Furthermore, the outside of the impurity removal box is fixedly connected to an impurity conduit, the inside of the impurity conduit is fixedly installed with a first solenoid valve, the bottom of the impurity removal box is fixedly connected to a discharge pipe, the inside of the discharge pipe is fixedly installed with a second solenoid valve.
[0016] Compared with the prior art, the present invention provides a device for removing impurities and purifying quartz sand for processing, which has the following beneficial effects:
[0017] 1. The impurity removal and purification device for quartz sand processing starts the driving motor through the controller, so that the driving wheel, the driven wheel, the rotating shaft and the turntable are coordinated, which facilitates the continuous rotation of the filter cartridge to remove impurities that can be easily separated from the quartz sand. The controller starts the delivery pump to deliver the cleaning liquid inside the water tank to the inside of the impurity removal box to clean the quartz sand. At the same time, the servo motor drives the driving shaft and the stirring plate to rotate, and the stirring plate is used to stir the quartz sand to further improve the impurity removal efficiency and effect, thereby achieving the advantage of high impurity removal efficiency.
[0018] 2. The impurity removal and purification device for quartz sand processing is convenient for quantitatively guiding the quartz sand to remove impurities by arranging the guide plate, the rotating shaft and the material stripping plate. The impurity conduit is arranged to facilitate the discharge of impurities from the impurity conduit, thereby achieving the advantage of strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a sectional perspective view of the structure of the utility model;
[0020] Figure 2 This is a structural stereogram of the impurity removal mechanism of the utility model;
[0021] Figure 3 This is a structural stereogram of the filter cartridge and the material-dispensing mechanism of the utility model;
[0022] Figure 4 This is a three-dimensional diagram of the structure of the utility model.
[0023] In the figure: 1. De-dusting box; 2. Controller; 3. Feed hopper; 4. De-dusting mechanism; 41. Driving motor; 42. Transmission wheel; 43. Rotating shaft; 44. Driven wheel; 45. Belt; 46. Turntable; 47. Filter cartridge; 48. Hopper; 5. Material dispensing mechanism; 51. Servo motor; 52. Driving shaft; 53. Stirring plate; 6. Dosing component; 61. Rotating shaft; 62. Guide plate; 63. Material dispensing plate; 7. Cleaning mechanism; 71. Water tank; 72. Delivery pump; 73. Connecting pipe; 74. Delivery pipe; 8. Discharge pipe; 9. Impurity conduit. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figures 1 to 4 In this embodiment, a device for removing impurities and purifying quartz sand for processing includes a impurity removal box 1, a controller 2 fixedly mounted on the outside of the impurity removal box 1, and a feed hopper 3 fixedly connected to the top of the impurity removal box 1. The outside of the impurity removal box 1 is provided with an impurity removal mechanism 4 extending into the interior thereof, and the interior of the impurity removal box 1 is provided with a number of material diverting mechanisms 5. The impurity removal mechanism 4 includes a driving motor 41 fixedly mounted on the back of the impurity removal box 1 and a rotating shaft 43 rotatably connected to the interior of the impurity removal box 1 and extending to the outside thereof. A transmission wheel 42 is fixedly connected to the output shaft of the driving motor 41, and a driven wheel 44 is fixedly connected to the end of the rotating shaft 43 away from the impurity removal box 1, and a turntable 46 is fixedly connected to the end of the rotating shaft 43 away from the driven wheel 44. Four filter cartridges 47 are fixedly connected to the back of the turntable 46, and the outsides of the four filter cartridges 47 are all connected to a hopper 48.
[0026] The controller 2 starts the drive motor 41 to work, so that the transmission wheel 42, the driven wheel 44, the rotating shaft 43 and the turntable 46 are in transmission cooperation, so that the filter cartridge 47 can rotate continuously to remove impurities that can be easily separated from the quartz sand.
[0027] The driving motor 41 is electrically connected to the controller 2 , and a bearing adapted to the rotating shaft 43 is fixedly installed inside the debris removal box 1 .
[0028] Specifically, the driving wheel 42 and the driven wheel 44 are externally connected to each other through a belt 45 , and the turntable 46 and the filter cartridge 47 are both rotatably connected to the interior of the impurity removal box 1 .
[0029] It should be noted that the filter cartridge 47 is a hollow cylinder, and a plurality of filter holes are provided inside the filter cartridge 47 .
[0030] In addition, the outside of the impurity removal box 1 is fixedly connected to an impurity conduit 9, and a first solenoid valve is fixedly installed inside the impurity conduit 9. The bottom of the impurity removal box 1 is fixedly connected to a discharge pipe 8, and a second solenoid valve is fixedly installed inside the discharge pipe 8.
[0031] In this embodiment, the material-dispensing mechanism 5 includes a servo motor 51 fixedly mounted on the outside of the turntable 46. A drive shaft 52, which passes through the turntable 46 and extends into the interior of the filter cartridge 47, is fixedly connected to the output shaft of the servo motor 51. Four stirring plates 53 are fixedly connected to the exterior of the drive shaft 52. The servo motor 51 drives the drive shaft 52 and stirring plates 53 to rotate, which in turn stirs the quartz sand, further improving the efficiency and effectiveness of the impurity removal process.
[0032] Among them, a plurality of material-dispensing mechanisms 5 are distributed in a ring shape inside the four filter cartridges 47 , and the stirring plate 53 is a solid cuboid. The outer diameter of the stirring plate 53 is adapted to the inner diameter of the filter cartridge 47 .
[0033] In this embodiment, a quantitative component 6 is provided inside the impurity removal box 1. The quantitative component 6 includes a rotating shaft 61 rotatably connected to the inside of the impurity removal box 1 and two guide plates 62 fixedly connected to the inner wall of the impurity removal box 1. Four material-diverting plates 63 are fixedly connected to the outside of the rotating shaft 61. The four material-diverting plates 63 are located between the two guide plates 62.
[0034] In this embodiment, a cleaning mechanism 7 extending to the interior of the de-cluttering box 1 is provided on the outside of the de-cluttering box 1. The cleaning mechanism 7 includes a water tank 71 fixedly connected to the outside of the de-cluttering box 1 and a delivery pump 72 fixedly installed on the top of the water tank 71. The output end of the delivery pump 72 is fixedly connected to a delivery pipe 74 extending to the interior of the de-cluttering box 1, and the input end of the delivery pump 72 is fixedly connected to a connecting pipe 73 extending to the interior of the water tank 71.
[0035] The working principle of the above embodiment is:
[0036] During use, the quartz sand body is poured into the interior of the impurity removal box 1 through the feed hopper 3, and the driving motor 41 is started by the controller 2 to make the transmission wheel 42, the driven wheel 44, the rotating shaft 43 and the turntable 46 cooperate with each other, and the filter cartridge 47 rotates continuously to remove impurities that can be easily separated from the quartz sand. The conveying pump 72 is started by the controller 2 to convey the cleaning liquid inside the water tank 71 to the interior of the impurity removal box 1 to clean the quartz sand. At the same time, the driving shaft 52 and the stirring plate 53 are driven to rotate by the servo motor 51, and the stirring plate 53 is used to stir the quartz sand. By setting the guide plate 62, the rotating shaft 61 and the material diverting plate 63, the quartz sand is quantitatively diverted to remove impurities, and the impurities are discharged from the impurity conduit 9 by setting the impurity conduit 9.
[0037] The installation method, connection method or setting method disclosed in this embodiment are all common mechanical connection methods, and can be implemented as long as they can achieve their beneficial effects. In addition, the electrical components appearing in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Technicians in this field can control the electrical components through simple programming, and the existing disclosed power connection technology is also common knowledge in this field, so the specific structural composition and working principle will not be described in detail in this embodiment.
[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for removing impurities and purifying quartz sand for processing, characterized by: The invention comprises a debris removal box (1), a controller (2) fixedly mounted on the outside of the debris removal box (1), and a feed hopper (3) fixedly connected to the top of the debris removal box (1); a debris removal mechanism (4) extending into the inside of the debris removal box (1) is provided on the outside of the debris removal box (1); and a plurality of material shifting mechanisms (5) are provided inside the debris removal box (1); The impurity removal mechanism (4) comprises a driving motor (41) fixedly mounted on the back of the impurity removal box (1) and a rotating shaft (43) rotatably connected to the interior of the impurity removal box (1) and extending to the exterior thereof; a transmission wheel (42) is fixedly connected to the output shaft of the driving motor (41); an end of the rotating shaft (43) away from the impurity removal box (1) is fixedly connected to a driven wheel (44); an end of the rotating shaft (43) away from the driven wheel (44) is fixedly connected to a turntable (46); four filter cartridges (47) are fixedly connected to the back of the turntable (46); and the exteriors of the four filter cartridges (47) are all connected to a hopper (48); The material-dispensing mechanism (5) comprises a servo motor (51) fixedly mounted on the outside of the turntable (46); a drive shaft (52) penetrating the turntable (46) and extending into the interior of the filter cartridge (47) is fixedly connected to the output shaft of the servo motor (51); and four stirring plates (53) are fixedly connected to the outside of the drive shaft (52).
2. The impurity removal and purification device for quartz sand processing according to claim 1, characterized in that: The driving motor (41) is electrically connected to the controller (2), and a bearing adapted to the rotating shaft (43) is fixedly installed inside the impurity removal box (1).
3. The impurity removal and purification device for quartz sand processing according to claim 1, characterized in that: The external transmission connection between the driving wheel (42) and the driven wheel (44) is provided with a belt (45), and the rotating disk (46) and the filter cartridge (47) are both rotatably connected to the interior of the impurity removal box (1).
4. The impurity removal and purification device for quartz sand processing according to claim 1, characterized in that: The filter cartridge (47) is a hollow cylinder, and a plurality of filter holes are provided inside the filter cartridge (47).
5. The impurity removal and purification device for quartz sand processing according to claim 1, characterized in that: A plurality of the material-dispensing mechanisms (5) are distributed in a ring shape inside the four filter cartridges (47); the stirring plate (53) is a solid rectangular parallelepiped; the outer diameter of the stirring plate (53) is adapted to the inner diameter of the filter cartridge (47).
6. The impurity removal and purification device for quartz sand processing according to claim 1, characterized in that: A quantitative assembly (6) is provided inside the impurity removal box (1), and the quantitative assembly (6) comprises a rotating shaft (61) rotatably connected to the interior of the impurity removal box (1) and two guide plates (62) fixedly connected to the inner wall of the impurity removal box (1); four material-diverting plates (63) are fixedly connected to the exterior of the rotating shaft (61), and the four material-diverting plates (63) are located between the two guide plates (62).
7. The impurity removal and purification device for quartz sand processing according to claim 1, characterized in that: The outside of the impurity removal box (1) is provided with a cleaning mechanism (7) extending into the interior thereof. The cleaning mechanism (7) comprises a water tank (71) fixedly connected to the outside of the impurity removal box (1) and a delivery pump (72) fixedly installed on the top of the water tank (71). The output end of the delivery pump (72) is fixedly connected to a delivery pipe (74) extending into the interior of the impurity removal box (1), and the input end of the delivery pump (72) is fixedly connected to a connecting pipe (73) extending into the interior of the water tank (71).
8. The impurity removal and purification device for quartz sand processing according to claim 1, characterized in that: The outside of the impurity removal box (1) is fixedly connected to an impurity conduit (9), and a first solenoid valve is fixedly installed inside the impurity conduit (9). The bottom of the impurity removal box (1) is fixedly connected to a discharge pipe (8), and a second solenoid valve is fixedly installed inside the discharge pipe (8).
Citation Information
Patent Citations
Fused quartz sand impurity removal and purification device
CN211802688U