Shunting device for product packages based on Internet sales
By combining image recognition and infrared counting technology, automatic sorting and counting of packages of different sizes are achieved, solving the problems of low sorting efficiency and large errors in existing devices and improving the automation level of the sorting device.
Patent Information
- Application Number
- CN202421567468.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-07-04
AI Technical Summary
Existing product packaging diversion devices based on Internet sales have difficulty in effectively sorting packages of different sizes, resulting in low sorting efficiency and large errors in manual sorting.
It uses image recognition mechanism and sorting mechanism in conjunction with stepper motor, uses camera to identify package size and control sorting track, combines with infrared counting sensor to realize automatic counting, and realizes automatic diversion and counting of packages of different sizes.
It improves sorting efficiency, reduces manual sorting errors, reduces the labor intensity of staff, and improves the accuracy and efficiency of sorting operations.
Smart Images

Figure CN223312525U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diverter devices for product packaging sold on the Internet, and in particular to a diverter device for product packaging sold on the Internet. Background Art
[0002] The product packaging diversion device based on Internet sales is an innovative device for automation and efficiency improvement. It can help e-commerce and online retail businesses to handle packaging, classification and sorting orders more efficiently. When sorting large and small packages, manual sorting is labor-intensive and has low sorting and loading efficiency, which seriously affects the production efficiency of products. Therefore, a product packaging diversion device based on Internet sales is needed to operate.
[0003] A diversion device for product packaging sold on the Internet is disclosed in publication number CN216401870U. Although, the diversion device for product packaging sold on the Internet includes a bottom plate, a conveying mechanism is fixed on the top of the bottom plate, and a first support plate fixed to the bottom plate is provided on one side of the conveying mechanism, and a discharge plate located above the conveying mechanism is fixed on the side of the first support plate close to the conveying mechanism, a pushing mechanism is provided on the top of the discharge plate, a discharge port is provided on the discharge plate, and the inner wall of the discharge port is connected to the discharge mechanism, and a top plate fixed to one side of the top of the first support plate is provided above the discharge port, and a clamping and conveying mechanism is installed at the bottom of the top plate; the utility model realizes the conveying, positioning, clamping, and feeding of products into packaging boxes for packaging, improves the efficiency of product packaging operations, reduces the labor intensity of operators, improves the accuracy of product packaging, and improves economic benefits.
[0004] However, the diversion device for product packaging sold on the Internet has the following disadvantages: when the device is in use, it is not easy to sort packages of different sizes, reduce manual sorting errors, and improve overall sorting efficiency. Utility Model Content
[0005] The technical problems to be solved by the present invention are as follows: to provide a diversion device for product packaging sold on the Internet that is highly practical, can be easily operated, and has a relatively simple structure, thereby solving the problem of difficulty in sorting packages of different sizes raised in the above-mentioned background technology.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A diversion device for product packaging sold on the Internet includes a base, a first transmission belt fixedly connected to one side of the surface of the base, six groups of connecting rods fixedly connected to the surface of the base, one end of the six connecting rods fixedly connected to a rotating mechanism, and an image recognition mechanism rotatably connected to the surfaces of the six rotating mechanisms; a sorting table fixedly connected to one side of the base, a sorting mechanism fixedly connected to the interior of the sorting table, a placement table fixedly connected to both sides of the sorting table, a counting mechanism fixedly connected to the surfaces of two of the placement tables, and a second transmission belt fixedly connected to the surfaces of the two placement tables.
[0008] As a further solution of the present invention: the rotating mechanism includes a universal ball fixedly connected to one end of six connecting rods, the surfaces of the six universal balls are provided with threaded holes, the internal threads of the six threaded holes are connected with threaded columns, and the threaded columns facilitate fixing the universal balls.
[0009] As a further solution of the present invention: the image recognition mechanism includes six groups of cameras rotatably connected to the surface of the rotating mechanism, one end of the six cameras is electrically connected to an image processor through a power cord, and one side of the image processor is electrically connected to an integrated control panel through a power cord, and the control panel facilitates the control of the stepper motor.
[0010] As a further solution of the present invention: the sorting mechanism includes a stepper motor fixedly connected to the inside of the sorting platform, the output end of the stepper motor is splined to a transmission rod, one end of the transmission rod is fixedly connected to a sorting disc, one side of the stepper motor is electrically connected to one side of the integrated control panel through a power cord, and the stepper motor is convenient for driving the sorting disc to rotate.
[0011] As a further solution of the present invention: the counting mechanism includes two groups of infrared counting sensors fixedly connected to the surface of the placement table, one side of the infrared counting sensor is electrically connected to an infrared receiver through a power line, and one side of the infrared receiver is electrically connected to a counting controller through a power line, and the counting controller facilitates counting.
[0012] As a further solution of the present invention: one side of the first transmission belt and the second transmission belt are both fixedly connected to a drive motor, and the surface of the placement table is fixedly connected to a plurality of drive pulleys, which facilitate driving the packages to continuously slide against each other.
[0013] As a further solution of the present invention: one side of the two placement tables is connected to a cabinet door via a hinge, and handles are fixedly connected to the surfaces of the two cabinet doors, and the handles facilitate opening the cabinet doors.
[0014] Beneficial effects of the utility model:
[0015] 1. Through the setting of image recognition mechanism and sorting mechanism, when the equipment is in use, six groups of cameras set on both sides of the base take pictures of the packages on the first transmission belt, transmit the captured images to the image processor for recognition, and transmit the recognized signals to the integrated control panel, which then controls the direction of the stepper motor to realize the diversion of packages of different sizes and allocate them to different sorting tracks or sorting areas according to their sizes, thereby improving sorting efficiency.
[0016] 2. Through the setting of the counting mechanism, when the equipment is in use, the infrared counting sensor emits infrared rays, and the infrared receiver on one side receives the signal. When a package passes through, the infrared rays are blocked. At this time, the infrared receiver transmits the signal to the counting controller, and the counting controller counts to realize automatic counting. There is no need for manual counting by staff, which reduces the workload of staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the image recognition mechanism of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the sorting mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the counting mechanism structure of the utility model;
[0022] Figure 5 It is a structural schematic diagram of the rotating mechanism of the utility model.
[0023] In the figure: 1. Base; 2. First transmission belt; 3. Connecting rod; 4. Rotating mechanism; 401. Universal ball; 402. Threaded column; 5. Image recognition mechanism; 501. Camera; 502. Image processor; 503. Integrated control panel; 6. Sorting table; 7. Sorting mechanism; 701. Stepping motor; 702. Transmission rod; 703. Sorting disc; 8. Placement table; 9. Counting mechanism; 901. Infrared counting sensor; 902. Infrared receiver; 903. Counting controller; 10. Second transmission belt; 11. Driving motor; 12. Driving pulley; 13. Cabinet door. DETAILED DESCRIPTION
[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] like Figure 1-5 As shown, a diversion device for product packaging sold on the Internet includes a base 1, a first transmission belt 2 is fixedly connected to one side of the surface of the base 1, six groups of connecting rods 3 are fixedly connected to the surface of the base 1, one end of the six connecting rods 3 is fixedly connected to a rotating mechanism 4, and the surface of the six rotating mechanisms 4 is rotatably connected to an image recognition mechanism 5. Through the settings of the image recognition mechanism 5 and the sorting mechanism 7, when the device is in use, the six groups of cameras 501 set on both sides of the base 1 take pictures of the packages on the first transmission belt 2, and transmit the taken images to the image processor 502 for recognition. The recognized signals are transmitted to the integrated control panel 503, and then the integrated control panel 503 controls the steering of the stepper motor 701 to realize the diversion of packages of different sizes and distribute them to different sorting tracks or sorting areas according to the size of the packages, thereby improving the sorting efficiency. A sorting platform 6 is fixedly connected to one side of the base 1, and a sorting mechanism 7 is fixedly connected to the interior of the sorting platform 6. Through the settings of the image recognition mechanism 5 and the sorting mechanism 7, when the device is in use, Six groups of cameras 501 arranged on both sides of the base 1 take pictures of the packages on the first transmission belt 2, and transmit the photographed images to the image processor 502 for recognition. The recognized signals are transmitted to the integrated control panel 503, and then the integrated control panel 503 controls the steering of the stepper motor 701 to realize the diversion of packages of different sizes and distribute them to different sorting tracks or sorting areas according to the size of the packages, thereby improving the sorting efficiency. A placement table 8 is fixedly connected to both sides of the sorting platform 6, and a counting mechanism 9 is fixedly connected to the surfaces of the two placement tables 8. Through the setting of the counting mechanism 9, when the equipment is in use, the infrared counting sensor 901 emits infrared rays, and the infrared receiver 902 on one side receives the signal. When a package passes through, the infrared rays are blocked. At this time, the infrared receiver 902 transmits the signal to the counting controller 903, and the counting controller 903 performs counting to realize automatic counting. There is no need for manual counting by the staff, which reduces the workload of the staff. The surfaces of the two placement tables 8 are fixedly connected to the second transmission belt 10;
[0026] like Figure 5As shown, the rotation mechanism 4 includes a universal ball 401 fixedly connected to one end of the six connecting rods 3. The surfaces of the six universal balls 401 are each provided with a threaded hole, and the internal threads of the six threaded holes are connected to the threaded column 402. Through the setting of the rotation mechanism 4, the angle of the camera 501 is adjusted;
[0027] like Figure 2 As shown, the image recognition mechanism 5 includes six groups of cameras 501 rotatably connected to the surface of the rotating mechanism 4. One end of the six cameras 501 is electrically connected to an image processor 502 via a power cord, and one side of the image processor 502 is electrically connected to an integrated control panel 503 via a power cord. Through the configuration of the image recognition mechanism 5 and the sorting mechanism 7, when the device is in use, the six groups of cameras 501 arranged on both sides of the base 1 take pictures of the packages on the first transmission belt 2, and transmit the taken images to the image processor 502 for recognition. The recognized signals are transmitted to the integrated control panel 503, and then the integrated control panel 503 controls the steering of the stepping motor 701 to realize the diversion of packages of different sizes and distribute them to different sorting tracks or sorting areas according to the size of the packages, thereby improving the sorting efficiency.
[0028] like Figure 3 As shown, the sorting mechanism 7 includes a stepper motor 701 fixedly connected to the inside of the sorting platform 6, the output end of the stepper motor 701 is spline-connected to a transmission rod 702, one end of the transmission rod 702 is fixedly connected to a sorting disc 703, and one side of the stepper motor 701 is electrically connected to one side of the integrated control panel 503 through a power cord. Through the setting of the image recognition mechanism 5 and the sorting mechanism 7, when the equipment is in use, the six groups of cameras 501 set on both sides of the base 1 take pictures of the packages on the first transmission belt 2, and transmit the taken images to the image processor 502 for recognition. The recognized signals are transmitted to the integrated control panel 503, and then the integrated control panel 503 controls the steering of the stepper motor 701 to realize the diversion of packages of different sizes and distribute them to different sorting tracks or sorting areas according to the size of the packages, thereby improving the sorting efficiency.
[0029] like Figure 4As shown, the counting mechanism 9 includes two groups of infrared counting sensors 901 fixedly connected to the surface of the placement table 8. One side of the infrared counting sensor 901 is electrically connected to an infrared receiver 902 through a power line, and one side of the infrared receiver 902 is electrically connected to a counting controller 903 through a power line. Through the setting of the counting mechanism 9, when the device is in use, the infrared counting sensor 901 emits infrared rays, and the infrared receiver 902 on one side receives the signal. When a package passes through, the infrared ray is blocked. At this time, the infrared receiver 902 transmits the signal to the counting controller 903, and the counting controller 903 performs counting, thereby realizing automatic counting. Manual counting is unnecessary for staff, which reduces the workload of staff.
[0030] like Figure 1 As shown, one side of the first transmission belt 2 and the second transmission belt 10 are fixedly connected to a drive motor 11, and the surface of the placement table 8 is fixedly connected to a plurality of drive pulleys 12. The setting of the drive pulleys 12 plays a role in the continuous sliding of the package;
[0031] like Figure 1 As shown, one side of the two placement platforms 8 is connected to a cabinet door 13 through a hinge, and handles are fixedly connected to the surfaces of the two cabinet doors 13. The setting of the handles can be used to open the cabinet doors 13.
[0032] The model of the image processor 502 is NVIDIA; the model of the integrated control panel 503 is MCU; the model of the infrared counting sensor 901 is Banner Engineering; the model of the infrared receiver 902 is IRM series; the model of the counting controller 903 is FANUC A20B-2003-0150; the above parameters and models can be selected according to actual conditions.
[0033] The working principle of the present invention is as follows: when the equipment is in use, six groups of cameras 501 arranged on both sides of the base 1 take pictures of the packages on the first transmission belt 2, and transmit the photographed images to the image processor 502 for identification. The identified signals are transmitted to the integrated control panel 503, and then the integrated control panel 503 controls the steering of the stepper motor 701 to realize the diversion of packages of different sizes, and distribute them to different sorting tracks or sorting areas according to the size of the packages, thereby improving the sorting efficiency. Moreover, the infrared counting sensor 901 emits infrared rays, and the infrared receiver 902 on one side receives the signal. When a package passes by, the infrared rays are blocked. At this time, the infrared receiver 902 transmits the signal to the counting controller 903, and the counting controller 903 performs counting to realize automatic counting. There is no need for manual counting by staff, which reduces the workload of staff.
[0034] The above describes an embodiment of the present invention in detail. However, the above content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent application of the present invention.
Claims
1. A diversion device for product packaging sold on the Internet, comprising a base (1), characterized in that: One side of the surface of the base (1) is fixedly connected to a first transmission belt (2), the surface of the base (1) is fixedly connected to six groups of connecting rods (3), one end of the six connecting rods (3) is fixedly connected to a rotating mechanism (4), the surfaces of the six rotating mechanisms (4) are rotatably connected to an image recognition mechanism (5), one side of the base (1) is fixedly connected to a sorting platform (6), the interior of the sorting platform (6) is fixedly connected to a sorting mechanism (7), both sides of the sorting platform (6) are fixedly connected to a placing platform (8), the surfaces of the two placing platforms (8) are fixedly connected to a counting mechanism (9), and the surfaces of the two placing platforms (8) are fixedly connected to a second transmission belt (10).
2. A product packaging diversion device for Internet sales according to claim 1, characterized in that: The rotating mechanism (4) comprises a universal ball (401) fixedly connected to one end of six connecting rods (3), the surfaces of the six universal balls (401) are all provided with threaded holes, and the internal threads of the six threaded holes are connected to threaded columns (402).
3. The diversion device for product packaging sold on the Internet according to claim 1, characterized in that: The image recognition mechanism (5) comprises six groups of cameras (501) rotatably connected to the surface of the rotating mechanism (4); one end of the six cameras (501) is electrically connected to an image processor (502) via a power line; and one side of the image processor (502) is electrically connected to an integrated control panel (503) via a power line.
4. The diversion device for product packaging sold on the Internet according to claim 1, characterized in that: The sorting mechanism (7) comprises a stepper motor (701) fixedly connected to the interior of the sorting platform (6); an output end of the stepper motor (701) is spline-connected to a transmission rod (702); one end of the transmission rod (702) is fixedly connected to a sorting disc (703); and one side of the stepper motor (701) is electrically connected to one side of an integrated control panel (503) via a power line.
5. The diversion device for product packaging sold on the Internet according to claim 1, characterized in that: The counting mechanism (9) comprises two groups of infrared counting sensors (901) fixedly connected to the surface of the placement table (8), one side of the infrared counting sensor (901) is electrically connected to an infrared receiver (902) via a power line, and one side of the infrared receiver (902) is electrically connected to a counting controller (903) via a power line.
6. The diversion device for product packaging sold on the Internet according to claim 1, characterized in that: One side of the first transmission belt (2) and the second transmission belt (10) is fixedly connected to a driving motor (11), and the surface of the placement platform (8) is fixedly connected to a plurality of driving pulleys (12).
7. The diversion device for product packaging sold on the Internet according to claim 1, characterized in that: One side of the two placement platforms (8) is connected to a cabinet door (13) via a hinge, and handles are fixedly connected to the surfaces of the two cabinet doors (13).
Citation Information
Patent Citations
Shunting device for product packages based on Internet sales
CN216401870U