Conveying device for sponge production
By introducing a beating and dust-cleaning mechanism into the conveying device for sponge production, the problems of high investment cost and poor quality control flexibility in long-line production are solved, efficient cleaning and quality control are achieved, and the quality and service life of sponge products are ensured.
Patent Information
- Application Number
- CN202422347542.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-26
AI Technical Summary
Existing sponge production conveying devices have problems with high initial investment costs and poor quality control flexibility in long-term production. The dust cover isolates the operator from direct observation and inspection of the sponge, affecting the immediate evaluation and adjustment of product quality.
A conveying device including a beating mechanism and a cleaning mechanism is designed. The dust on the surface and inside of the sponge is knocked out by the beating mechanism, and the dust is sucked out by the cleaning mechanism to ensure that it no longer adheres, thereby achieving efficient cleaning and quality control.
It significantly improves the dust cleaning effect, improves the cleaning efficiency and the cleanliness of the production process, ensures the quality and service life of sponge products, and reduces secondary pollution.
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Figure CN223312649U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying devices, in particular to a conveying device for sponge production. Background Art
[0002] Sponge is a porous material with good water absorption and can be used to clean items. During the sponge production process, the sponge needs to be transported, and a conveying device is needed during the transportation process.
[0003] Chinese patent publication number CN220264072U discloses a conveying and lifting device for sponge production. The device, with a glass dust cover, reduces dust contamination on the sponge raw materials during transportation, thus resolving the problem of dust easily entering the sponge raw materials during transportation of conventional equipment without dust-proof measures.
[0004] Although this sponge production conveying and lifting device uses a glass dust cover to isolate dust, in actual application, this design has certain limitations for long-term production. First, the addition of an isolation cover not only means an increase in initial investment costs, but may also lead to an increase in subsequent maintenance costs. Secondly, although the dust cover can effectively prevent external dust from contaminating the sponge, it also isolates the operator from necessary means such as manual spot checks and inspections of the sponges on the production line, affecting the flexibility of quality control. Operators cannot directly observe or touch the sponge, which to a certain extent hinders the immediate assessment and adjustment of product quality. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a conveying device for sponge production.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a conveying device for sponge production, comprising a support frame, wherein the front side and the rear side of the lower end of the support frame are fixedly mounted with support legs, the front side and the rear side of the inner side of the support frame are rotatably connected to the transmission shaft, the outer sides of the two groups of transmission shafts are sleeved with conveyor belts and are connected through the transmission belts, the upper side of the support frame is provided with a striking mechanism, the lower side of the conveyor belt is provided with a dust cleaning mechanism, the striking mechanism comprises a motor fixedly mounted on the front side of the left end of the support frame, the output shaft of the motor is fixedly connected to one of the transmission shafts, A cam is provided on the right side of the support frame, wherein a group of the transmission shafts extends to the outside of the support frame and is fixedly connected to the cam, a transmission plate is provided on the rear side of the cam, a fixed plate is provided on the rear side of the transmission plate, the fixed plate is fixedly connected to the support frame, a spring is fixedly installed between the transmission plate and the fixed plate, a transmission shaft is provided on the upper side of the support frame, one end of the transmission shaft is fixedly connected to the transmission plate, a slide rail is provided on the upper side of the motor, the slide rail is fixedly connected to the support frame, a slider is slidably connected to the inside of the slide rail, and the other end of the transmission shaft is fixedly connected to the slider.
[0007] Furthermore, a fixing rod is provided on the rear side of the transmission shaft, and the fixing rod is fixedly installed inside the support frame.
[0008] Furthermore, a striking rod is rotatably connected to the outer surface of the transmission shaft, a sliding groove is provided inside the striking rod, the fixing rod is slidably connected to the sliding groove, and a striking ball is fixedly mounted on the other end of the striking rod.
[0009] Furthermore, the striking rods, striking balls and chutes are each provided in multiple groups and arranged in sequence.
[0010] Furthermore, the cleaning mechanism includes a sleeve arranged on the rear side of the fixed plate, the sleeve is fixedly connected to the support frame, the interior of the sleeve is slidably connected to a piston plate, a transmission column is fixedly installed between the piston plate and the transmission plate, and the transmission column is slidably connected to the fixed plate.
[0011] Furthermore, two groups of cleaning wheels are rotatably connected inside the support frame, one group of cleaning wheels is arranged inside the conveyor belt and close to the conveyor belt, and the other group of cleaning wheels is arranged on the lower side of the conveyor belt and close to the cleaning wheels.
[0012] Furthermore, a transmission wheel is fixedly mounted on the left end of the two groups of cleaning wheels, and a belt is sleeved on the outer side of the two groups of transmission wheels, and the two groups of transmission wheels are connected through belt transmission.
[0013] Furthermore, an inner cavity is opened inside the cleaning wheel, and an ash suction hole is provided on the outer surface of the cleaning wheel. A connecting pipe is provided between the two groups of cleaning wheels, and the connecting pipe is rotatably connected to the cleaning wheel. An input pipe is provided between the connecting pipe and the sleeve, and an output pipe is provided at the rear end of the sleeve.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The utility model provides a beating mechanism to beat the sponge, which can effectively beat out the dust adsorbed on the surface and inside of the sponge during the production process, thereby significantly improving the dust cleaning effect. The design of the beating mechanism aims to address the shortcomings of traditional cleaning methods. Through the action of mechanical force, it can penetrate deep into the pore structure of the sponge and thoroughly remove difficult-to-remove dust particles. This not only improves the efficiency and depth of cleaning, but also reduces subsequent processing steps and improves the cleanliness of the entire production process. In addition, by precisely controlling the beating force and frequency, the purpose of efficient dust removal can be achieved without damaging the sponge structure, ensuring the quality and service life of the sponge product.
[0016] 2. The utility model sets up a dust cleaning mechanism, which works together with the striking mechanism to effectively suck out the dust released from the sponge during the striking process and discharge it outside the equipment to achieve thorough cleaning of the dust. The dust cleaning mechanism is designed to ensure that the dust beaten out will not adhere to the sponge again, but will be immediately sucked away by strong suction, thereby avoiding secondary pollution. This collaborative mechanism not only improves the cleaning efficiency, but also reduces the pollution of dust to the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is the overall structural view of the utility model;
[0019] Figure 2 For the utility model Figure 1 A in the middle is an enlarged schematic diagram;
[0020] Figure 3 It is a cross-sectional view of the overall structure of the utility model;
[0021] Figure 4 For the utility model Figure 3Enlarged schematic diagram of point B in the middle.
[0022] Description of reference numerals:
[0023] 1. Support frame; 2. Support legs; 3. Conveyor shaft; 4. Conveyor belt; 5. Motor; 6. Cam; 7. Transmission plate; 8. Fixed plate; 9. Spring; 10. Transmission shaft; 11. Slider; 12. Slide rail; 13. Fixed rod; 14. Striking rod; 15. Slide groove; 16. Striking ball; 17. Sleeve; 18. Transmission column; 19. Piston plate; 20. Output pipe; 21. Input pipe; 22. Connecting pipe; 23. Cleaning wheel; 24. Transmission wheel; 25. Belt; 26. Ash suction hole. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figures 1 to 4 , the utility model provides a technical solution:
[0026] A conveying device for sponge production includes a support frame 1, support legs 2 are fixedly installed on the front and rear sides of the lower end of the support frame 1, and the front and rear sides of the interior of the support frame 1 are rotatably connected to conveying shafts 3. The outer sides of the two groups of conveying shafts 3 are sleeved with conveyor belts 4 and are connected through transmission by the conveyor belts 4. A striking mechanism is provided on the upper side of the support frame 1, and a dust cleaning mechanism is provided on the lower side of the conveyor belt 4. The striking mechanism includes a motor 5 fixedly installed on the front side of the left end of the support frame 1, and the output shaft of the motor 5 is fixedly connected to one group of conveying shafts 3. A cam 6 is provided on the right side of the support frame 1, and one group of conveying shafts 3 extends to the outside of the support frame 1 and is fixedly connected to the cam 6. A transmission plate 7 is provided on the rear side of the cam 6, and a fixed plate 8 is provided on the rear side of the transmission plate 7. The fixed plate 8 is fixedly connected to the support frame 1. A spring 9 is fixedly installed between the transmission plate 7 and the fixed plate 8. A transmission shaft 10 is provided on the upper side of the support frame 1. One end of the transmission shaft 10 is fixedly connected to the transmission plate 7. A slide rail 12 is provided on the upper side of the motor 5. The slide rail 12 is fixedly connected to the support frame 1. A slider 11 is slidably connected inside the slide rail 12. The other end of the transmission shaft 10 is fixedly connected to the slider 11. A fixed rod 13 is provided on the rear side of the transmission shaft 10. The fixed rod 13 is fixedly installed inside the support frame 1. A striking rod 14 is rotatably connected to the outer surface of the transmission shaft 10. A slide groove 15 is provided inside the striking rod 14. The fixed rod 13 is slidably connected to the slide groove 15. A striking ball 16 is fixedly installed on the other end of the striking rod 14. There are multiple groups of striking rods 14, striking balls 16 and slide grooves 15 corresponding to each other, and they are arranged in sequence.
[0027] In actual application of existing equipment, this design has certain limitations for long-term production. First, the addition of an isolation cover not only means an increase in the initial investment cost, but may also lead to an increase in subsequent maintenance costs. Secondly, although the dust cover can effectively prevent external dust from contaminating the sponge, it also isolates the operator from necessary means such as manual spot checks and inspections of the sponge on the production line, affecting the flexibility of quality control. The operator cannot directly observe or touch the sponge, which to a certain extent hinders the immediate evaluation and adjustment of product quality. Therefore, the present invention provides a beating mechanism to beat the sponge, which can effectively beat out the dust adsorbed on its surface and inside during the production process, thereby significantly improving the dust cleaning effect. The design of the beating mechanism is intended to address the shortcomings of traditional cleaning methods. Through the action of mechanical force, it can penetrate into the pore structure of the sponge and completely remove the difficult-to-remove dust particles, which not only improves the efficiency and depth of cleaning, but also reduces the subsequent processing steps and improves the cleanliness of the overall production process. In addition, by precisely controlling the beating force and frequency, the purpose of efficient dust removal can be achieved without damaging the sponge structure, ensuring the quality and service life of the sponge products. Specifically: by starting The motor 5 is driven to rotate one of the transmission shafts 3, and cooperate with the conveyor belt 4 to make the other conveyor belt 4 run synchronously, so as to transmit the sponge on the conveyor belt 4. At the same time, the rotation of one of the transmission shafts 3 will carry the cam 6 to rotate. When the cam 6 rotates to the transmission plate 7, it will squeeze the transmission plate 7. When the cam 6 is away from the transmission plate 7, the transmission plate 7 will return to its original position under the action of the spring 9, so that the transmission plate 7 can continue to reciprocate and carry the transmission shaft 10 to reciprocate. The transmission shaft 10 is connected to a striking rod 14, and the slide groove 15 on the striking rod 14 is slidably connected to the fixed rod 13, so that the striking ball 16 at the other end of the striking rod 14 will be driven to continuously hit the sponge, knocking the dust in the sponge gap out of the sponge, and cooperating with the external blowing mechanism to blow the dust into the collection box on one side.
[0028] The dust cleaning mechanism includes a sleeve 17 provided on the rear side of the fixed plate 8, the sleeve 17 is fixedly connected to the support frame 1, and a piston plate 19 is slidably connected to the inside of the sleeve 17. A transmission column 18 is fixedly installed between the piston plate 19 and the transmission plate 7, and the transmission column 18 is slidably connected to the fixed plate 8. Two groups of cleaning wheels 23 are rotatably connected to the inside of the support frame 1. One group of cleaning wheels 23 is arranged inside the conveyor belt 4 and is arranged close to the conveyor belt 4. The other group of cleaning wheels 23 is arranged on the lower side of the conveyor belt 4 and is arranged close to the cleaning wheels 23. The left ends of the two groups of cleaning wheels 23 are fixedly installed with transmission wheels 24. The outer sides of the two groups of transmission wheels 24 are provided with belts 25 and are connected by belts 25. An inner cavity is opened in the interior of the cleaning wheel 23, and an ash suction hole 26 is connected to the outer surface of the cleaning wheel 23. A connecting pipe 22 is connected between the two groups of cleaning wheels 23. The connecting pipe 22 is rotatably connected to the cleaning wheel 23. An input pipe 21 is connected between the connecting pipe 22 and the sleeve 17, and an output pipe 20 is connected at the rear end of the sleeve 17.
[0029] Secondly, the reciprocating motion of the transmission plate 7 will drive the piston plate 19 to reciprocate inside the sleeve 17 through the transmission column 18. When the piston plate 19 is displaced forward, suction will be generated in the inner cavity of the cleaning wheel 23 through the input pipe 21 and the connecting pipe 22, and the dust on the conveyor belt 4 will be sucked into the interior of the sleeve 17 through the dust suction hole 26. Secondly, the rotation of the conveyor belt 4 will cause the cleaning wheel 23 to rotate, and the dust will be cleaned by the brush on the outer surface of the cleaning wheel 23. When the piston plate 19 is displaced forward, the dust inside the sleeve 17 will be discharged from the equipment through the output pipe 20, thereby completing the complete cleaning of the dust.
[0030] Working principle: by starting the motor 5, one set of transmission shafts 3 is rotated, and the other set of transmission belts 4 is synchronized with the conveyor belt 4 to transmit the sponge on the conveyor belt 4. At the same time, the rotation of one set of transmission shafts 3 will carry the cam 6 to rotate. When the cam 6 rotates to the transmission plate 7, it will squeeze the transmission plate 7. When the cam 6 is away from the transmission plate 7, the transmission plate 7 will return to its original position under the action of the spring 9, so that the transmission plate 7 can continue to reciprocate and carry the transmission shaft 10 to reciprocate. The transmission shaft 10 is connected to a striking rod 14, and the slide groove 15 on the striking rod 14 is slidably connected to the fixed rod 13, so that the striking ball 16 at the other end of the striking rod 14 will be driven to continuously hit the sponge, knocking the dust in the gap of the sponge out of the sponge, and cooperating with the external blowing mechanism to blow the dust into the collection box on one side;
[0031] Secondly, the reciprocating motion of the transmission plate 7 will drive the piston plate 19 to reciprocate inside the sleeve 17 through the transmission column 18. When the piston plate 19 is displaced forward, suction will be generated in the inner cavity of the cleaning wheel 23 through the input pipe 21 and the connecting pipe 22, and the dust on the conveyor belt 4 will be sucked into the interior of the sleeve 17 through the dust suction hole 26. Secondly, the rotation of the conveyor belt 4 will cause the cleaning wheel 23 to rotate, and the dust will be cleaned by the brush on the outer surface of the cleaning wheel 23. When the piston plate 19 is displaced forward, the dust inside the sleeve 17 will be discharged from the equipment through the output pipe 20, thereby completing the complete cleaning of the dust.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A conveying device for sponge production, comprising a support frame (1), wherein support legs (2) are fixedly mounted on the front and rear sides of the lower end of the support frame (1), characterized in that: The front and rear sides of the interior of the support frame (1) are both rotatably connected to a transmission shaft (3), and the outer sides of the two groups of transmission shafts (3) are provided with a conveyor belt (4) and are connected through the transmission belt (4). A striking mechanism is provided on the upper side of the support frame (1), and a dust cleaning mechanism is provided on the lower side of the conveyor belt (4). The striking mechanism includes a motor (5) fixedly installed on the front side of the left end face of the support frame (1), and the output shaft of the motor (5) is fixedly connected to one group of transmission shafts (3). A cam (6) is provided on the right side of the support frame (1), and one group of transmission shafts (3) extends to the outer side of the support frame (1) and is fixedly connected to the cam (6). A transmission plate (7) is provided on the rear side of the cam (6), a fixed plate (8) is provided on the rear side of the transmission plate (7), the fixed plate (8) is fixedly connected to the support frame (1), a spring (9) is fixedly installed between the transmission plate (7) and the fixed plate (8), a transmission shaft (10) is provided on the upper side of the support frame (1), one end of the transmission shaft (10) is fixedly connected to the transmission plate (7), a slide rail (12) is provided on the upper side of the motor (5), the slide rail (12) is fixedly connected to the support frame (1), a slider (11) is slidably connected inside the slide rail (12), and the other end of the transmission shaft (10) is fixedly connected to the slider (11).
2. A conveying device for sponge production according to claim 1, characterized in that: A fixing rod (13) is provided on the rear side of the transmission shaft (10), and the fixing rod (13) is fixedly mounted inside the support frame (1).
3. A conveying device for sponge production according to claim 2, characterized in that: The outer surface of the transmission shaft (10) is rotatably connected to a striking rod (14), a sliding groove (15) is provided inside the striking rod (14), the fixing rod (13) is slidably connected to the sliding groove (15), and a striking ball (16) is fixedly installed on the other end of the striking rod (14).
4. A conveying device for sponge production according to claim 3, characterized in that: The striking rods (14), striking balls (16) and chutes (15) are all provided in multiple groups corresponding to each other and are arranged in sequence.
5. A conveying device for sponge production according to claim 4, characterized in that: The dust cleaning mechanism comprises a sleeve (17) arranged on the rear side of the fixed plate (8), the sleeve (17) is fixedly connected to the support frame (1), the interior of the sleeve (17) is slidably connected to a piston plate (19), a transmission column (18) is fixedly installed between the piston plate (19) and the transmission plate (7), and the transmission column (18) is slidably connected to the fixed plate (8).
6. A conveying device for sponge production according to claim 5, characterized in that: Two groups of cleaning wheels (23) are rotatably connected inside the support frame (1), one group of cleaning wheels (23) is arranged inside the conveyor belt (4) and is arranged closely to the conveyor belt (4), and the other group of cleaning wheels (23) is arranged on the lower side of the conveyor belt (4) and is arranged closely to the cleaning wheels (23).
7. A conveying device for sponge production according to claim 6, characterized in that: The left ends of the two groups of cleaning wheels (23) are fixedly mounted with transmission wheels (24), and the outer sides of the two groups of transmission wheels (24) are sleeved with belts (25) and are connected by transmission through the belts (25).
8. A conveying device for sponge production according to claim 7, characterized in that: An inner cavity is provided inside the cleaning wheel (23); an outer surface of the cleaning wheel (23) is connected to a dust suction hole (26); a connecting pipe (22) is provided between the two groups of cleaning wheels (23); the connecting pipe (22) is rotatably connected to the cleaning wheel (23); an input pipe (21) is provided between the connecting pipe (22) and the sleeve (17); and an output pipe (20) is provided at the rear end of the sleeve (17).
Citation Information
Patent Citations
Conveying and lifting device for sponge production
CN220264072U