Semi-open type manual wave smoothing device
By designing a separable limiting hole and a semi-open manual smoother with an elastic structure, the problem of needing to replace the device to adapt to bellows of different sizes in the prior art is solved, and the smoothing of bellows of different sizes is achieved, reducing costs and space occupancy.
Patent Information
- Application Number
- CN202422732784.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-08
AI Technical Summary
Existing manual smoothers can only smooth stainless steel bellows of one size, and the entire device needs to be replaced to accommodate different sizes, which causes trouble and increases costs.
A semi-open manual smoother is designed, which adopts a detachable smoothing module with different limiting holes in diameter. The fixing and smoothing of bellows of different sizes are achieved through limiting grooves and elastic structures.
It can adapt to different sizes of bellows without replacing the manual smoother, which reduces replacement and purchase costs and reduces space occupation.
Smart Images

Figure CN223312804U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a manual smoothing device, in particular to a semi-open manual smoothing device. Background Art
[0002] A manual flattener is a device that can flatten one end of a stainless steel bellows manually. In order to facilitate connection, a union nut is installed on the end of the stainless steel bellows. In order to prevent the union nut from falling off, a manual flattener is used to flatten the end of the stainless steel bellows to form an annular rib, which prevents the union nut from falling off from the end of the stainless steel bellows.
[0003] The traditional manual corrugator has a bayonet at one end, and a flap is hinged on one side of the bayonet. When the stainless steel corrugation needs to be smoothed, one end of the stainless steel bellows is first inserted into the bayonet. At this time, half of the end of the stainless steel bellows is restricted, and then the flap can be tightly closed on the bayonet. At this time, the other half of the end of the stainless steel bellows is restricted. When the outer periphery of the end of the stainless steel bellows is restricted, the smoothing head of the manual corrugator can be used to impact the stainless steel bellows, thereby flattening the end of the stainless steel bellows and forming an annular rib to complete the smoothing work. It can be seen that the dimensions of the bayonet and the flap are fixed, so only one size of stainless steel bellows can be smoothed. If another size of stainless steel bellows needs to be smoothed, the entire manual corrugator can only be replaced. This smoothing method is not only troublesome, but also leads to increased smoothing costs and waste of resources. Summary of the Invention
[0004] The utility model aims to solve the existing technical problem and provide a semi-open manual smoother, which can smooth stainless steel bellows of different sizes without replacing itself, thereby reducing the trouble of replacement and effectively lowering the smoothing cost.
[0005] The technical solution adopted by the utility model to solve the above technical problems is:
[0006] The utility model discloses a semi-open manual smoothing device, comprising a push rod, a smoothing head arranged at the left end of the push rod, and a pressure piece arranged at the right end of the push rod. The push rod is covered with a shell, and a limit sleeve is provided at the left end of the shell; a bayonet that is communicated with the inner space of the limit sleeve is provided on the upper surface of the limit sleeve; the smoothing head is located in the right part of the limit sleeve; a limit groove that is communicated with the bayonet is provided on the inner wall of the left part of the limit sleeve, and the limit groove is U-shaped; a smoothing module matching the limit groove is arranged in the limit groove; the smoothing module includes a plurality of evenly distributed limit holes, and the diameters of the plurality of limit holes are all different; when the smoothing module is not restricted by the limit groove, the limit hole can be divided into two.
[0007] The smoothing module also includes a rear pressure plate that fits with the rear side wall of the limiting groove and a front pressure plate that fits with the front side wall of the limiting groove; the front pressure plate and the rear pressure plate are symmetrical to each other, and the rear side wall of the front pressure plate fits with the front side wall of the rear pressure plate; a number of evenly distributed front semicircular holes are provided on the rear side wall of the front pressure plate; a number of rear semicircular holes opposite to the front semicircular holes are provided on the front side wall of the rear pressure plate; the front semicircular holes and the rear semicircular holes are surrounded by the limiting holes to form a limiting hole; an elastic structure is provided between the front pressure plate and the rear pressure plate, and the elastic structure can separate the rear side wall of the front pressure plate from the front side wall of the rear pressure plate after the smoothing module is separated from the limiting groove; a C-shaped front limiting portion is provided on the inner wall of the right end of the front semicircular hole; a C-shaped rear limiting portion is provided on the inner wall of the right end of the rear semicircular hole; the front limiting portion and the rear limiting portion are surrounded by a ring-shaped locking portion.
[0008] The elastic structure includes a front upper telescopic hole and a front lower telescopic hole provided in the middle of the front pressure plate, and the front upper telescopic hole and the front lower telescopic hole both vertically penetrate the front pressure plate; the front upper telescopic hole is located directly above the front lower telescopic hole; the middle of the rear pressure plate is provided with a rear upper telescopic hole coaxial with the front upper telescopic hole and a rear lower telescopic hole coaxial with the front lower telescopic hole; the rear upper telescopic hole and the rear lower telescopic hole both vertically penetrate the rear pressure plate; the rear side wall of the front pressure plate is provided with a front spring hole located between the front upper telescopic hole and the front lower telescopic hole; the rear pressure plate The front side wall of the plate is provided with a rear spring hole located between the rear upper telescopic hole and the rear lower telescopic hole; a spring is provided between the bottom of the front spring hole and the bottom of the rear spring hole; an upper telescopic rod passes through the front upper telescopic hole and the rear upper telescopic hole at the same time; a lower telescopic rod passes through the front lower telescopic hole and the rear lower telescopic hole at the same time; the front ends of the upper telescopic rod and the lower telescopic rod are both screwed with a front nut that fits with the front side wall of the front pressure plate; the rear ends of the upper telescopic rod and the lower telescopic rod are both screwed with a rear nut that fits with the rear side wall of the rear pressure plate.
[0009] The number of the limiting holes is 2; the front semicircular holes are arranged on the upper and lower sides of the rear side wall of the front pressure plate; the rear semicircular holes are arranged on the upper and lower sides of the front side wall of the rear pressure plate.
[0010] The upper and lower end surfaces of the front pressing plate and the upper and lower end surfaces of the rear pressing plate are all arc-shaped.
[0011] The outer wall of the shell is provided with a plurality of anti-slip grooves which are evenly distributed in the axial direction and are annular in shape.
[0012] A guide hole is provided in the center of the right end face of the shell and is connected to its internal space, and the push rod passes through the guide hole; an annular screw connection portion extends to the left from the inner edge of the left end port of the shell; the right end of the limit sleeve is screwed to the outside of the screw connection portion.
[0013] A left screw hole is provided at the center of the right end face of the flat wave head; a left screw joint is provided at the center of the left end face of the push rod and is screwed into the left screw hole; a right screw hole is provided at the center of the left end face of the pressure piece; and a right screw joint is provided at the center of the right end face of the push rod and is screwed into the right screw hole.
[0014] The pressure-applying member is spherical.
[0015] The beneficial effects of the utility model are:
[0016] Compared with the prior art, the smoothing module of the semi-open manual smoother adopting the structure of the utility model has different limiting holes, and the diameter of each limiting hole is different. One limiting hole can limit a stainless steel bellows of one size. Therefore, when smoothing stainless steel bellows of different sizes, there is no need to replace the entire manual smoother. It is only necessary to insert the stainless steel bellows into the limiting hole adapted to its size, and then the end of the stainless steel bellows can be smoothed by the smoothing head, which effectively reduces the trouble of replacing manual smoothers of different models. At the same time, there is no need to purchase different models of manual smoothers to adapt to stainless steel bellows of different sizes, which effectively reduces the smoothing cost and can effectively avoid the situation where a large number of manual smoothers are placed together, resulting in a large space occupation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the semi-open manual smoothing device of the utility model;
[0018] Figure 2 This is a structural diagram of the semi-open manual smoother of the utility model when the smoothing module is not restricted by the limiting groove;
[0019] Figure 3 This is a cross-sectional view of the semi-open manual smoother of the utility model after removing the smoothing module;
[0020] Figure 4 It is a cross-sectional view of the smoothing module;
[0021] Figure 5 It is a structural diagram of the smoothing module. DETAILED DESCRIPTION
[0022] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
[0023] See also Figures 1 to 5The utility model provides a semi-open manual smoothing device, including a push rod 1, a smoothing head 2 provided at the left end of the push rod 1 and a pressure member 3 provided at the right end of the push rod 1. The push rod 1 is covered with a shell 4, and a limiting sleeve 5 is provided at the left end of the shell 4; the upper surface of the limiting sleeve 5 is provided with a bayonet 6 that penetrates its internal space; the smoothing head 2 is located in the right part of the limiting sleeve 5; the inner wall of the left part of the limiting sleeve 5 is provided with a limiting groove 7 that penetrates the bayonet 6, and the limiting groove 7 is U-shaped; a smoothing module matching it is arranged in the limiting groove 7; the smoothing module includes a plurality of evenly distributed limiting holes 801, and the diameters of the plurality of limiting holes 801 are all different; the smoothing module can divide the limiting hole 801 into two when it is not restricted by the limiting groove 7.
[0024] The smoothing module also includes a rear pressure plate 802 that fits with the rear side wall of the limiting groove 7 and a front pressure plate 803 that fits with the front side wall of the limiting groove 7; the front pressure plate 803 and the rear pressure plate 802 are symmetrical to each other, and the rear side wall of the front pressure plate 803 fits with the front side wall of the rear pressure plate 802; a plurality of evenly distributed front semicircular holes 804 are provided on the rear side wall of the front pressure plate 803; a plurality of rear semicircular holes 805 that are opposite to the front semicircular holes 804 are provided on the front side wall of the rear pressure plate 802; the front semicircular holes 804 and the rear semicircular holes 805 are opposite to the front semicircular holes 804; the front semicircular holes 804 and the rear semicircular holes 805 are opposite to the front semicircular holes 804. The circular holes 805 are enclosed to form a limiting hole 801; an elastic structure is provided between the front pressure plate 803 and the rear pressure plate 802, and the elastic structure can separate the rear side wall of the front pressure plate 803 and the front side wall of the rear pressure plate 802 after the smoothing module is separated from the limiting groove 7; a C-shaped front limiting portion 806 is provided on the inner wall of the right end of the front semicircular hole 804; a C-shaped rear limiting portion 807 is provided on the inner wall of the right end of the rear semicircular hole 805; the front limiting portion 806 and the rear limiting portion 807 are enclosed to form a ring-shaped locking portion 808.
[0025] The elastic structure includes a front upper telescopic hole 809 and a front lower telescopic hole 810 provided in the middle of the front pressure plate 803, and the front upper telescopic hole 809 and the front lower telescopic hole 810 both vertically penetrate the front pressure plate 803; the front upper telescopic hole 809 is located directly above the front lower telescopic hole 810; the middle of the rear pressure plate 802 is provided with a rear upper telescopic hole 811 coaxial with the front upper telescopic hole 809 and a rear lower telescopic hole 812 coaxial with the front lower telescopic hole 810; the rear upper telescopic hole 811 and the rear lower telescopic hole 812 both vertically penetrate the rear pressure plate 802; the rear side wall of the front pressure plate 803 is provided with a front spring hole 813 located between the front upper telescopic hole 809 and the front lower telescopic hole 810; the rear pressure plate The front side wall of 802 is provided with a rear spring hole 814 located between the rear upper telescopic hole 811 and the rear lower telescopic hole 812; a spring 815 is provided between the bottom of the front spring hole 813 and the bottom of the rear spring hole 814; an upper telescopic rod 816 passes through the front upper telescopic hole 809 and the rear upper telescopic hole 811 at the same time; a lower telescopic rod 817 passes through the front lower telescopic hole 810 and the rear lower telescopic hole 812 at the same time; the front ends of the upper telescopic rod 816 and the lower telescopic rod 817 are both screwed with a front nut 818 that fits with the front side wall of the front pressure plate 803; the rear ends of the upper telescopic rod 816 and the lower telescopic rod 817 are both screwed with a rear nut 819 that fits with the rear side wall of the rear pressure plate 802.
[0026] There are two limiting holes 801 ; the front semicircular holes 804 are provided on the upper and lower sides of the rear side wall of the front pressure plate 803 ; and the rear semicircular holes 805 are provided on the upper and lower sides of the front side wall of the rear pressure plate 802 .
[0027] The upper and lower end surfaces of the front pressure plate 803 and the upper and lower end surfaces of the rear pressure plate 802 are all arc-shaped.
[0028] The outer wall of the housing 4 is provided with a plurality of anti-slip grooves 9 evenly distributed in the axial direction, and the anti-slip grooves 9 are annular.
[0029] A guide hole 10 communicating with the internal space of the shell 4 is provided at the center of the right end face, and the push rod 1 passes through the guide hole 10; an annular screw connection portion 11 extends to the left from the inner edge of the left end port of the shell 4; the right end of the limiting sleeve 5 is screwed to the outside of the screw connection portion 11.
[0030] A left screw hole 12 is provided at the center of the right end face of the flat wave head 2; a left screw joint 13 is provided at the center of the left end face of the push rod 1 and is screwed into the left screw hole 12; a right screw hole 14 is provided at the center of the left end face of the pressure member 3; a right screw joint 15 is provided at the center of the right end face of the push rod 1 and is screwed into the right screw hole 14.
[0031] The pressure-applying member is spherical.
[0032] The method of using the utility model is as follows:
[0033] When it is necessary to smooth the stainless steel corrugated pipe, the smoothing module can be pulled upward from the limit slot 7 through the bayonet 6. As the smoothing module loses the restriction of the inner wall of the limit slot 7, the front pressure plate 803 and the rear pressure plate 802 are separated under the elastic force of the spring 815. At this time, the front pressure plate 803 moves forward and the rear pressure plate 802 moves backward. When the front pressure plate 803 moves forward to a certain stroke, it is restricted by the front nut 818. When the rear pressure plate 802 moves backward to a certain stroke, it is restricted by the rear nut 819. At this time, the limiting hole 801 is divided into two, forming a front semicircular hole 804 and a rear semicircular hole 805, and the gap between the rear side wall of the front pressure plate 803 and the front side wall of the rear pressure plate 802 becomes larger. Since the diameter of each limiting hole 801 is different, after selecting the limiting hole 801 that is suitable for the current stainless steel corrugated pipe, The end of the stainless steel bellows can be placed into the gap between the rear side wall of the front pressure plate 803 and the front side wall of the rear pressure plate 802, so that it corresponds to the positions of the front semicircular hole 804 and the rear semicircular hole 805. Then the front pressure plate 803 and the rear pressure plate 802 can be brought close to each other by clenching a fist. At this moment, the spring 815 is compressed and generates elastic force. As the gap between the front pressure plate 803 and the rear pressure plate 802 continues to decrease, the front semicircular hole 804 and the rear semicircular hole 805 are combined to form a complete limiting hole 801. At this time, the stainless steel bellows is located in the limiting hole 801, and the locking part 808 formed by the front limiting part 806 and the rear limiting part 807 is locked in the gap between the adjacent corrugations on the stainless steel bellows, effectively limiting the end of the stainless steel bellows on the smoothing module.
[0034] When the end of the stainless steel bellows is restricted and fixed on the smoothing module, the end of the smoothing module can be inserted into the limiting groove 7, and the left and right groove walls of the limiting groove 7 limit the left and right movement of the front pressure plate 803 and the rear pressure plate 802. At the same time, the rear side groove wall of the limiting groove 7 presses the rear pressure plate 802 tightly against the rear side wall of the front pressure plate 803, and the front side groove wall of the limiting groove 7 presses the front pressure plate 803 tightly against the front side wall of the rear pressure plate 802, thereby ensuring the stability of the stainless steel bellows when the end is restricted in the limiting hole 801. After the end of the corrugated tube is restricted and fixed, the user can hold the shell 4 with one hand and the pressure piece 3 with the other hand, and push the push rod 1 to the left through the pressure piece 3. At this time, the push rod 1 will drive the flat wave head 2 to move to the left and impact the right end face of the stainless steel bellows. Under the obstruction of the locking portion 808 formed by the front limiting portion 806 and the rear limiting portion 807, the right end of the stainless steel bellows squeezed to the left can only deform outward, thereby squeezing the corrugations of the outer wall of the right end of the stainless steel bellows into a ring-shaped retaining edge to prevent the joint nut from falling off.
[0035] From the above, it can be seen that the smoothing module of the present invention has different limiting holes 801, and the diameter of each limiting hole 801 is different. One limiting hole 801 can limit a stainless steel bellows of one size. Therefore, when smoothing stainless steel bellows of different sizes, there is no need to replace the entire manual smoother. It is only necessary to insert the stainless steel bellows into the limiting hole 801 that is adapted to its size, and then the end of the stainless steel bellows can be smoothed by the smoothing head 2, which effectively reduces the trouble of replacing manual smoothers of different models. At the same time, there is no need to purchase different models of manual smoothers to adapt to stainless steel bellows of different sizes, which effectively reduces the smoothing cost and can effectively avoid the situation where a large number of manual smoothers are placed together, resulting in a large space.
[0036] There are two limiting holes 801. The front semicircular hole 804 is arranged on the upper and lower sides of the rear side wall of the front pressure plate 803, and the rear semicircular hole 805 is arranged on the upper and lower sides of the front side wall of the rear pressure plate 802. This structural design makes it easy to press the front pressure plate 803 and the rear pressure plate 802 at the same time with one hand, so that the front pressure plate 803 and the rear pressure plate 802 are close to each other and fit together.
[0037] The upper and lower end surfaces of the front pressure plate 803 and the upper and lower end surfaces of the rear pressure plate 802 are all arc-shaped. This structural design enables the upper and lower ends of the smoothing module to be quickly inserted into the limiting groove 7 through the bayonet 6, thereby achieving rapid positioning of the smoothing module.
[0038] The outer wall of the shell 4 is provided with a number of anti-slip grooves 9 which are evenly distributed axially. The anti-slip grooves 9 are annular. The presence of the anti-slip grooves 9 can effectively increase the friction between the hand and the outer wall of the shell 4, ensuring that the user can hold the shell 4 firmly when smoothing the wave.
[0039] A guide hole 10 communicating with the internal space of the shell 4 is provided at the center of the right end face. The push rod 1 passes through the guide hole 10. The existence of the guide hole 10 can play a guiding role when the push rod drives the flat wave head 2 to move, thereby ensuring the stability of the flat wave head 2 when moving.
[0040] An annular threaded portion 11 extends leftward from the inner edge of the left end of the shell 4 , and the right end of the limiting sleeve 5 is threadedly connected to the outside of the threaded portion 11 . This fixing method facilitates assembly and disassembly between the shell 4 and the limiting sleeve 5 .
[0041] A left threaded hole 12 is provided at the center of the right end face of the flat wave head 2, a left threaded joint 13 is provided at the center of the left end face of the push rod 1, which is threaded into the left threaded hole 12, a right threaded hole 14 is provided at the center of the left end face of the pressure member 3, and a right threaded joint 15 is provided at the center of the right end face of the push rod 1, which is threaded into the right threaded hole 14. This structural design facilitates disassembly and assembly between the pressure member 3 and the push rod 1, and between the flat wave head 2 and the push rod 1, thereby facilitating the replacement of the pressure member 3 and the flat wave head 2.
[0042] The pressure member 3 is spherical, which not only provides a point of force for the user to apply pressure, but also utilizes the spherical surface of the pressure member 3 to ensure the comfort of the user when pushing with his hands.
Claims
1. A semi-open manual smoothing device, comprising a push rod, a smoothing head provided at the left end of the push rod, and a pressure member provided at the right end of the push rod, wherein the push rod is covered with a housing, and characterized in that: A limiting sleeve is provided at the left end of the shell; a bayonet is provided on the upper surface of the limiting sleeve and is connected to its internal space; the smoothing head is located in the right part of the limiting sleeve; a limiting groove is provided on the inner wall of the left part of the limiting sleeve and is connected to the bayonet, and the limiting groove is U-shaped; a smoothing module matching it is arranged in the limiting groove; the smoothing module includes a plurality of evenly distributed limiting holes, and the diameters of the plurality of limiting holes are all different; the smoothing module can divide the limiting hole into two when not restricted by the limiting groove.
2. A semi-open manual smoothing filter according to claim 1, characterized in that: The smoothing module also includes a rear pressure plate that fits with the rear side wall of the limiting groove and a front pressure plate that fits with the front side wall of the limiting groove; the front pressure plate and the rear pressure plate are symmetrical to each other, and the rear side wall of the front pressure plate fits with the front side wall of the rear pressure plate; a number of evenly distributed front semicircular holes are provided on the rear side wall of the front pressure plate; a number of rear semicircular holes opposite to the front semicircular holes are provided on the front side wall of the rear pressure plate; the front semicircular holes and the rear semicircular holes are surrounded by the limiting holes to form a limiting hole; an elastic structure is provided between the front pressure plate and the rear pressure plate, and the elastic structure can separate the rear side wall of the front pressure plate from the front side wall of the rear pressure plate after the smoothing module is separated from the limiting groove; a C-shaped front limiting portion is provided on the inner wall of the right end of the front semicircular hole; a C-shaped rear limiting portion is provided on the inner wall of the right end of the rear semicircular hole; the front limiting portion and the rear limiting portion are surrounded by a ring-shaped locking portion.
3. The semi-open manual smoothing filter according to claim 2, characterized in that: The elastic structure includes a front upper telescopic hole and a front lower telescopic hole provided in the middle of the front pressure plate, and the front upper telescopic hole and the front lower telescopic hole both vertically penetrate the front pressure plate; the front upper telescopic hole is located directly above the front lower telescopic hole; the middle of the rear pressure plate is provided with a rear upper telescopic hole coaxial with the front upper telescopic hole and a rear lower telescopic hole coaxial with the front lower telescopic hole; the rear upper telescopic hole and the rear lower telescopic hole both vertically penetrate the rear pressure plate; the rear side wall of the front pressure plate is provided with a front spring hole located between the front upper telescopic hole and the front lower telescopic hole; the rear pressure plate The front side wall of the plate is provided with a rear spring hole located between the rear upper telescopic hole and the rear lower telescopic hole; a spring is provided between the bottom of the front spring hole and the bottom of the rear spring hole; an upper telescopic rod passes through the front upper telescopic hole and the rear upper telescopic hole at the same time; a lower telescopic rod passes through the front lower telescopic hole and the rear lower telescopic hole at the same time; the front ends of the upper telescopic rod and the lower telescopic rod are both screwed with a front nut that fits with the front side wall of the front pressure plate; the rear ends of the upper telescopic rod and the lower telescopic rod are both screwed with a rear nut that fits with the rear side wall of the rear pressure plate.
4. The semi-open manual smoothing filter according to claim 3, characterized in that: The number of the limiting holes is 2; the front semicircular holes are arranged on the upper and lower sides of the rear side wall of the front pressure plate; the rear semicircular holes are arranged on the upper and lower sides of the front side wall of the rear pressure plate.
5. The semi-open manual smoothing filter according to claim 2, characterized in that: The upper and lower end surfaces of the front pressing plate and the upper and lower end surfaces of the rear pressing plate are all arc-shaped.
6. The semi-open manual smoothing filter according to claim 1, characterized in that: The outer wall of the shell is provided with a plurality of anti-slip grooves which are evenly distributed in the axial direction and are annular in shape.
7. The semi-open manual smoothing filter according to claim 1, characterized in that: A guide hole is provided in the center of the right end face of the shell and is connected to its internal space, and the push rod passes through the guide hole; an annular screw connection portion extends to the left from the inner edge of the left end port of the shell; the right end of the limit sleeve is screwed to the outside of the screw connection portion.
8. The semi-open manual smoothing filter according to claim 1, characterized in that: A left screw hole is provided at the center of the right end face of the flat wave head; a left screw joint is provided at the center of the left end face of the push rod and is screwed into the left screw hole; a right screw hole is provided at the center of the left end face of the pressure piece; a right screw joint is provided at the center of the right end face of the push rod and is screwed into the right screw hole.
9. The semi-open manual smoothing filter according to claim 8, characterized in that: The pressure-applying member is spherical.