Stamping device for manufacturing automobile body parts

By designing a stamping device for automobile body parts manufacturing with a hydraulic rod and a gear rack mechanism, automatic loading and unloading of workpieces and safe material retrieval are achieved, solving the problems of inconvenient operation and safety hazards in the existing technology and improving the use effect.

CN223312868UActive Publication Date: 2025-09-09JIANGSU YUAO BODY MFG CO LTD
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Patent Information

Application Number
CN202422732305.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-09
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing stamping devices for manufacturing automobile body parts have safety hazards during the loading and unloading processes, are inconvenient to operate, easily cause hand injuries to workers, and are troublesome to unload.

Method used

A stamping device for the manufacture of automobile body parts is designed. A hydraulic rod and a rack-and-pinion mechanism are used to realize the flipping of the mold and the automatic loading and unloading of the workpiece. The workpiece is fixed by a clamping plate to avoid manual operation, and gravity and inertia are used to realize the automatic collection of the workpiece.

Benefits of technology

It realizes automatic loading and unloading of workpieces, improves operational safety and efficiency, avoids hand injuries to workers, and simplifies the material removal process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stamping devices, in particular to a stamping device for manufacturing automobile body accessories, which comprises a base, a U-shaped frame is mounted at the top of the base, a first fixing plate is arranged in the U-shaped frame, the top of the first fixing plate is connected with the top of the U-shaped frame through a first hydraulic rod, and a punch is mounted at the bottom of the first fixing plate. The top of the base is provided with a supporting table, the top of the supporting table is provided with a die, the top of the die is provided with a cavity matched with the punch, the cavity is located below the punch, the top of the base is further symmetrically provided with two fixing bases, a rotating shaft is rotationally connected between the two fixing bases, and the two ends of the side face of the rotating shaft are each provided with a strip-shaped connecting block. The rack can be driven to horizontally move through the fourth hydraulic rod, the die can be controlled to turn over by 180 degrees under the action of the rack and the gear, in this way, a stamped workpiece can be taken out of the cavity, and material taking is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of stamping devices, in particular to a stamping device for manufacturing automobile body parts. Background Art

[0002] A car is generally composed of a body, power components, electronic components and other parts. During the processing of the body, some parts of the body need to be stamped and formed by a stamping mechanism.

[0003] When using existing stamping devices for manufacturing automotive body parts, workers generally need to manually place the parts to be stamped into the corresponding cavity, and then control the downward movement of the punch to stamp the parts in the cavity. However, during the loading process, the workers' hands will extend under the punch due to manual loading. When the stamping mechanism fails or an accident occurs, the downward movement of the punch can easily crush the workers' hands, resulting in poor performance. Moreover, after the stamping is completed, the workers need to manually remove the molded parts from the cavity, which is troublesome. To this end, we propose a stamping device for manufacturing automotive body parts. Utility Model Content

[0004] The purpose of the utility model is to solve the above-mentioned shortcomings in the prior art and to propose a stamping device for manufacturing automobile body parts.

[0005] In order to achieve the above-mentioned object, the utility model adopts the following technical solution: a stamping device for manufacturing automobile body parts is designed, comprising a base, a U-shaped frame is installed on the top of the base, a first fixing plate is provided inside the U-shaped frame, and the top of the first fixing plate is connected to the top of the U-shaped frame through a first hydraulic rod;

[0006] A punch is installed at the bottom of the first fixed plate, a support platform is installed on the top of the base, a mold is provided on the top of the support platform, and a cavity matching the punch is opened on the top of the mold, and the cavity is located below the punch;

[0007] Two fixed seats are symmetrically installed on the top of the base, and a rotating shaft is rotatably connected between the two fixed seats. Bar-shaped connecting blocks are installed on both ends of the side of the rotating shaft. One end of each bar-shaped connecting block extends to the side of the mold, and both sides of the mold are connected to the side of the bar-shaped connecting block.

[0008] Both ends of the rotating shaft pass through the fixed seat, and gears are installed on both ends of the rotating shaft. Two strip-shaped moving plates are symmetrically installed on the top of the base. A rack is installed on the top of each strip-shaped moving plate, and the rack is meshed with the corresponding gear.

[0009] A first through-slot is symmetrically formed on the top of the base, and a first sliding block is installed at the bottom of each strip-shaped movable plate. The bottom of each first sliding block extends below the first through-slot, and the two first sliding blocks are connected by a strip-shaped fixed block. A fourth hydraulic rod is installed on one side of the strip-shaped fixed block, and the other end of the fourth hydraulic rod is fixed to the bottom of the base through a second connecting plate.

[0010] A mounting seat is provided on one side of the top of the base, and the bottom of the mounting seat is slidably connected to a guide rail fixed on the top of the base through a slider. A second sliding block is installed on the bottom of the mounting seat, and a second through-slot is opened on one side of the top of the base. The bottom of the second sliding block extends below the second through-slot, and one side of the bottom of the second sliding block is fixedly connected to the second connecting plate through a third hydraulic rod.

[0011] A second fixing plate is installed on the top of the mounting seat, two second strip mounting plates are symmetrically provided on the top of the second fixing plate, two strip clamping plates are symmetrically provided between the two second strip mounting plates, one end of each strip clamping plate extends to one side of the second fixing plate, and a first strip mounting plate is installed on one side of the top of each strip clamping plate, and one side of each first strip mounting plate is connected to the corresponding second strip mounting plate through a second hydraulic rod;

[0012] A receiving groove is provided on one side of the top of each strip-shaped clamping plate. When the adjacent surfaces of the two strip-shaped clamping plates are pressed against each other, the two receiving grooves form a receiving cavity in which the workpiece to be punched is placed.

[0013] Preferably, at least one first guide rod is installed on the top edge of the first fixing plate, and the top of the first guide rod slides through the top of the U-shaped frame.

[0014] Preferably, a limiting rod is installed inside each first through slot, and each limiting rod slides through the corresponding first sliding block.

[0015] Preferably, at least one second guide rod is installed on a side of each first strip-shaped mounting plate close to the second strip-shaped mounting plate, and one end of each second guide rod slides through the corresponding second strip-shaped mounting plate.

[0016] Preferably, the bottom of the strip-shaped clamping plate is flush with the top of the mold, and when one side of the second sliding block abuts against one end of the second through groove, the accommodating groove is located directly above the mold cavity.

[0017] Preferably, a blanking groove is provided on one side of the top of the base, and when the mold is turned 180 degrees, the mold is located above the blanking groove;

[0018] A storage plate is provided at the bottom of the base, the top edge of the storage plate is fixed to the base through a plurality of railings, and a collection box is provided on the top of the storage plate, which is located below the blanking chute.

[0019] Preferably, a control cabinet is installed on one side of the base, and a controller inside the control cabinet is connected to the first hydraulic rod, the second hydraulic rod, the third hydraulic rod and the fourth hydraulic rod respectively through wires.

[0020] Preferably, a plurality of legs are installed on the bottom edge of the base, and the bottoms of the legs extend to below the control cabinet and the storage plate.

[0021] The design scheme proposed by the utility model has the following beneficial effects during application:

[0022] 1. The rack can be driven to move horizontally by the fourth hydraulic rod, and the mold can be controlled to flip 180° under the action of the rack and gear, so that the stamped workpiece can be taken out of the cavity, making it easy to take out the material.

[0023] 2. By placing the workpiece between the two receiving grooves, and then controlling the strip clamping plate through the second hydraulic rod to clamp the workpiece, the workpiece is moved to the cavity by the third hydraulic rod, and the second hydraulic rod is retracted. The workpiece falls into the cavity under the action of gravity, and the loading is completed. There is no need for the staff to reach into the cavity to load the material, which avoids the failure of the stamping mechanism or the accident that causes the punch to move down and squeeze the user's hand, thereby improving the use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0025] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0026] Figure 3 This is a side sectional view of the structure of the utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the mounting base and the strip-shaped clamping plate of the utility model;

[0028] Figure 5 This is a schematic diagram of the fourth hydraulic rod and mold structure of the utility model.

[0029] In the figure: 1. base; 2. rack; 3. strip movable plate; 4. first through slot; 5. collection box; 6. storage plate; 7. support leg; 8. blanking chute; 9. U-shaped frame; 10. first hydraulic rod; 11. first guide rod; 12. first fixed plate; 13. gear; 14. accommodating groove; 15. first strip mounting plate; 16. second strip mounting plate; 17. second fixed plate; 18. strip clamping plate; 19. second through slot; 20. mounting seat; 21. second hydraulic rod; 22. second guide rod; 23. cavity; 24. mold; 25. rotating shaft; 26. fixed seat; 27. strip connecting block; 28. support table; 29. ​​punch; 30. third hydraulic rod; 31. second connecting plate; 32. fourth hydraulic rod; 33. strip fixed block; 34. first sliding block; 35. second sliding block; 36. limit rod; 37. control cabinet. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] Reference Figure 1-Figure 5 A stamping device for manufacturing automobile body parts includes a base 1, a control cabinet 37 is installed on one side of the bottom of the base 1, and a controller is provided inside the control cabinet 37. The controller is one of a control motherboard, a host or a PLC logic controller.

[0032] like Figure 1 As shown, a U-shaped frame 9 is installed on the top of the base 1, and a first fixed plate 12 is provided inside the U-shaped frame 9. The top of the first fixed plate 12 is connected to the top of the U-shaped frame 9 through a first hydraulic rod 10. The first hydraulic rod 10 is connected to the controller through a wire, and the first hydraulic rod 10 can control the lifting of the first fixed plate 12.

[0033] It should be noted that if Figure 1 As shown, at least one first guide rod 11 is installed on the top edge of the first fixed plate 12. The top of the first guide rod 11 slides through the top of the U-shaped frame 9. The first guide rod 11 can limit and guide the first fixed plate 12, so that the first fixed plate 12 can remain stable.

[0034] like Figure 1 and Figure 3As shown, a punch 29 is installed at the bottom of the first fixed plate 12, a support platform 28 is installed on the top of the base 1, a mold 24 is provided on the top of the support platform 28, and a cavity 23 matching the punch 29 is opened on the top of the mold 24. The cavity 23 is located below the punch 29. During actual use, the first hydraulic rod 10 can push the first fixed plate 12 downward, so that the bottom of the punch 29 moves into the cavity 23, and the workpiece in the cavity 23 is punched and formed.

[0035] like Figure 2 and Figure 5 As shown, two fixing seats 26 are symmetrically installed on the top of the base 1, and a rotating shaft 25 is rotatably connected between the two fixing seats 26. Bar connecting blocks 27 are installed on both ends of the side of the rotating shaft 25. One end of each bar connecting block 27 extends to the side of the mold 24, and both sides of the mold 24 are connected to the side of the bar connecting block 27. In actual use, the mold 24 can be connected to the rotating shaft 25 through the bar connecting block 27, so that when the rotating shaft 25 rotates, it will drive the mold 24 to rotate along the rotating shaft 25.

[0036] like Figure 2 and Figure 5 As shown, both ends of the rotating shaft 25 pass through the fixed seat 26, and gears 13 are installed at both ends of the rotating shaft 25. Two bar-shaped movable plates 3 are symmetrically installed on the top of the base 1. A rack 2 is installed on the top of each bar-shaped movable plate 3. The rack 2 is engaged with the corresponding gear 13. In actual use, the gear 13 can be rotated by moving the rack 2, and the position of the mold 24 can be adjusted as needed.

[0037] like Figure 5 As shown, a first through slot 4 is symmetrically provided on the top of the base 1, and a first sliding block 34 is installed at the bottom of each strip-shaped movable plate 3, and the bottom of each first sliding block 34 extends to the bottom of the first through slot 4, and the two first sliding blocks 34 are connected by a strip-shaped fixed block 33, and a fourth hydraulic rod 32 is installed on one side of the strip-shaped fixed block 33, and the other end of the fourth hydraulic rod 32 is fixed to the bottom of the base 1 through the second connecting plate 31, and the fourth hydraulic rod 32 is connected to the controller through a wire, and the rack 2 can be driven to move horizontally by the extension and retraction of the fourth hydraulic rod 32, thereby controlling the flipping of the mold 24, and facilitating the removal of the workpiece stamped in the mold 24.

[0038] It should be noted that a blanking chute 8 is provided on one side of the top of the base 1, and when the mold 24 is flipped 180°, the mold 24 is located above the blanking chute 8. A storage plate 6 is also provided at the bottom of the base 1. The top edge of the storage plate 6 is fixed to the base 1 through a number of railings. A collection box 5 is provided on the top of the storage plate 6. The collection box 5 is located below the blanking chute 8. After the stamping is completed, the mold 24 can be controlled to flip 180° through the fourth hydraulic rod 32. In this way, the mold 24 will flip to the top of the blanking chute 8. Under the action of gravity and inertia, the workpiece in the cavity 23 will fall into the inside of the collection box 5 along the blanking chute 8 to complete the collection.

[0039] like Figure 1 and Figure 4 As shown, a mounting seat 20 is provided on one side of the top of the base 1, and a second sliding block 35 is installed on the bottom of the mounting seat 20. A second through slot 19 is opened on one side of the top of the base 1, and the bottom of the second sliding block 35 extends below the second through slot 19, and one side of the bottom of the second sliding block 35 is fixedly connected to the second connecting plate 31 through a third hydraulic rod 30. The third hydraulic rod 30 is connected to the controller through a wire. In actual use, the mounting seat 20 can be driven to move horizontally along the guide rail by the third hydraulic rod 30.

[0040] If explanation is required, Figure 1 As shown, the bottom of the mounting seat 20 is slidably connected to the guide rail fixed on the top of the base 1 through a slider. With the cooperation of the guide rail and the slider, the mounting seat 20 can be limited so that the mounting seat 20 remains stable.

[0041] like Figure 4 As shown, a second fixing plate 17 is installed on the top of the mounting seat 20, and two second strip-shaped mounting plates 16 are symmetrically provided on the top of the second fixing plate 17. Two strip-shaped clamping plates 18 are symmetrically provided between the two second strip-shaped mounting plates 16. One end of each strip-shaped clamping plate 18 extends to one side of the second fixing plate 17. A receiving groove 14 is opened on one side of the top of each strip-shaped clamping plate 18. When the two strip-shaped clamping plates 18 are close to each other, the two receiving grooves 14 form an accommodating cavity, and the workpiece to be stamped is placed in the accommodating cavity. The bottom of the shaped clamping plate 18 is flush with the top of the mold 24, and when one side of the second sliding block 35 is in contact with one end of the second through groove 19, the accommodating groove 14 is located directly above the cavity 23. During actual use, the staff can place the workpiece into the accommodating groove 14, and then move the workpiece above the cavity 23 through the third hydraulic rod 30. In this way, the staff does not need to place the workpiece in the cavity 23 by hand. In the event of damage to the stamping mechanism or an accident, the staff's hands will not be squeezed by the punch 29.

[0042] like Figure 1 and Figure 4As shown, a first strip mounting plate 15 is installed on one side of the top of each strip clamping plate 18, and one side of each first strip mounting plate 15 is connected to the corresponding second strip mounting plate 16 through a second hydraulic rod 21. The second hydraulic rod 21 is connected to the controller through a wire. The second hydraulic rod 21 can control the distance between the two strip clamping plates 18 to clamp and fix the workpiece placed in the accommodating groove 14 so that the workpiece will not shift during the movement.

[0043] Specifically, when the present invention is in use, the worker places the workpiece between the two receiving grooves 14, and then controls the second hydraulic rod 21 to extend through the controller, and the second hydraulic rod 21 pushes the two strip clamping plates 18 to move relative to each other, clamping the workpiece in the receiving groove 14, and then the worker controls the third hydraulic rod 30 to retract through the controller, and the third hydraulic rod 30 drives the mounting seat 20 to move horizontally, so that the workpiece clamped by the strip clamping plate 18 moves to the top of the cavity 23, and then controls the second hydraulic rod 21 to retract, and the strip clamping plate 18 separates from the workpiece, and the workpiece falls into the cavity 23 under the action of gravity, and then the strip clamping plate 18 is removed from above the mold 24 by the third hydraulic rod 30 to complete the loading, and then the controller controls the third hydraulic rod 30 to retract. A hydraulic rod 10 extends, pushing the punch 29 into the cavity 23 to stamp the workpiece. After the processing is completed, the first hydraulic rod 10 contracts to move the punch 29 out of the cavity 23. Then the staff controls the fourth hydraulic rod 32 to contract. The fourth hydraulic rod 32 drives the rack 2 to move horizontally. The gear 13 rotates under the action of the rack 2, thereby causing the mold 24 to flip along the rotating shaft 25. When the mold 24 flips to 180°, the cavity 23 on the mold 24 is located above the blanking chute 8. Under the action of gravity and inertia, the workpiece in the cavity 23 falls along the blanking chute 8 into the collection box 5 for collection. Afterwards, the fourth hydraulic rod 32 extends, causing the gear 13 to flip, and the mold 24 returns to its original position for the stamping of the next workpiece.

[0044] Furthermore, if Figure 5 As shown, a limiting rod 36 is installed inside each first through groove 4, and each limiting rod 36 slides through the corresponding first sliding block 34. With the cooperation of the limiting rod 36, the first sliding block 34 can be guided, so that the first sliding block 34 can remain stable during movement, and the rack 2 will not shake during movement.

[0045] Furthermore, if Figure 4 As shown, each first strip mounting plate 15 is installed with at least one second guide rod 22 on one side close to the second strip mounting plate 16, and one end of each second guide rod 22 slides through the corresponding second strip mounting plate 16. Under the action of the second guide rod 22, the first strip mounting plate 15 can be limited, so that the position of the strip clamping plate 18 will not be offset during movement.

[0046] Furthermore, if Figure 1 As shown, a plurality of legs 7 are installed on the bottom edge of the base 1, and the bottom of the legs 7 extends to the bottom of the control cabinet 37 and the storage plate 6. The legs 7 can support the base 1 and ensure that there is a distance between the control cabinet 37 and the storage plate 6 and the ground, so that the bottom of the control cabinet 37 and the storage plate 6 will not collide with the ground and be damaged.

[0047] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A stamping device for manufacturing automobile body parts, comprising a base (1), characterized in that: A U-shaped frame (9) is installed on the top of the base (1), a first fixing plate (12) is provided inside the U-shaped frame (9), and the top of the first fixing plate (12) is connected to the top of the U-shaped frame (9) via a first hydraulic rod (10); A punch (29) is installed at the bottom of the first fixed plate (12), a support platform (28) is installed at the top of the base (1), a mold (24) is provided on the top of the support platform (28), a cavity (23) matching the punch (29) is opened on the top of the mold (24), and the cavity (23) is located below the punch (29); Two fixing seats (26) are symmetrically mounted on the top of the base (1), and a rotating shaft (25) is rotatably connected between the two fixing seats (26). Both ends of the side of the rotating shaft (25) are mounted with strip-shaped connecting blocks (27), and one end of each strip-shaped connecting block (27) extends to the side of the mold (24), and both sides of the mold (24) are connected to the side of the strip-shaped connecting block (27); Both ends of the rotating shaft (25) pass through the fixed seat (26), and gears (13) are installed at both ends of the rotating shaft (25). Two strip-shaped movable plates (3) are symmetrically installed on the top of the base (1). A rack (2) is installed on the top of each strip-shaped movable plate (3), and the rack (2) is meshed with the corresponding gear (13); A first through slot (4) is symmetrically provided on the top of the base (1), a first sliding block (34) is installed at the bottom of each strip-shaped movable plate (3), the bottom of each first sliding block (34) extends below the first through slot (4), and the two first sliding blocks (34) are connected by a strip-shaped fixed block (33), a fourth hydraulic rod (32) is installed on one side of the strip-shaped fixed block (33), and the other end of the fourth hydraulic rod (32) is fixed to the bottom of the base (1) through a second connecting plate (31); A mounting seat (20) is provided on one side of the top of the base (1), the bottom of the mounting seat (20) is slidably connected to a guide rail fixed on the top of the base (1) through a slider, a second sliding block (35) is installed on the bottom of the mounting seat (20), a second through groove (19) is provided on one side of the top of the base (1), the bottom of the second sliding block (35) extends below the second through groove (19), and one side of the bottom of the second sliding block (35) is fixedly connected to the second connecting plate (31) through a third hydraulic rod (30); A second fixing plate (17) is installed on the top of the mounting seat (20), two second strip mounting plates (16) are symmetrically provided on the top of the second fixing plate (17), two strip clamping plates (18) are symmetrically provided between the two second strip mounting plates (16), one end of each strip clamping plate (18) extends to one side of the second fixing plate (17), and a first strip mounting plate (15) is installed on one side of the top of each strip clamping plate (18), and one side of each first strip mounting plate (15) is connected to the corresponding second strip mounting plate (16) through a second hydraulic rod (21); A receiving groove (14) is provided on one side of the top of each strip-shaped clamping plate (18). When the adjacent surfaces of the two strip-shaped clamping plates (18) are pressed against each other, the two receiving grooves (14) form a receiving cavity in which a workpiece to be punched is placed.

2. A stamping device for manufacturing automobile body parts according to claim 1, characterized in that: At least one first guide rod (11) is mounted on the top edge of the first fixed plate (12), and the top of the first guide rod (11) slides through the top of the U-shaped frame (9).

3. The punching device for manufacturing automobile body parts according to claim 1, characterized in that: A limiting rod (36) is installed inside each first through slot (4), and each limiting rod (36) slides through the corresponding first sliding block (34).

4. The punching device for manufacturing automobile body parts according to claim 1, characterized in that: At least one second guide rod (22) is installed on one side of each first strip-shaped mounting plate (15) close to the second strip-shaped mounting plate (16), and one end of each second guide rod (22) slides through the corresponding second strip-shaped mounting plate (16).

5. The punching device for manufacturing automobile body parts according to claim 1, characterized in that: The bottom of the strip clamping plate (18) is flush with the top of the mold (24), and when one side of the second sliding block (35) abuts against one end of the second through groove (19), the accommodating groove (14) is located directly above the mold cavity (23).

6. The punching device for manufacturing automobile body parts according to claim 1, characterized in that: A blanking trough (8) is provided on one side of the top of the base (1), and when the mold (24) is turned 180 degrees, the mold (24) is located above the blanking trough (8); A storage plate (6) is further provided at the bottom of the base (1), and the top edge of the storage plate (6) is fixed to the base (1) via a plurality of railings. A collection box (5) is provided on the top of the storage plate (6), and the collection box (5) is located below the material drop chute (8).

7. A stamping device for manufacturing automobile body parts according to claim 6, characterized in that: A control cabinet (37) is installed on one side of the base (1), and a controller inside the control cabinet (37) is connected to the first hydraulic rod (10), the second hydraulic rod (21), the third hydraulic rod (30), and the fourth hydraulic rod (32) through wires.

8. A stamping device for manufacturing automobile body parts according to claim 7, characterized in that: A plurality of legs (7) are mounted on the bottom edge of the base (1), and the bottoms of the legs (7) extend below the control cabinet (37) and the storage plate (6).