Prestressed steel strand extrusion anchor processing equipment

By designing prestressed steel strand extrusion anchor processing equipment, the problem that existing extrusion machines cannot simultaneously extrude and anchor prestressed steel strands at the ends and middle is solved. The extrusion connection of prestressed steel strands of various diameters and lengths is realized, which expands the application range of the equipment and reduces operating costs.

CN223312924UActive Publication Date: 2025-09-09HEBEI CONCRETE BUILDING TECH CO LTD
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Patent Information

Application Number
CN202422731048.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-09
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing extrusion machine cannot simultaneously extrude the extrusion anchors at the ends and the middle of the prestressed steel strands, and cannot adapt to the extrusion connection requirements of prestressed steel strands of different diameters and lengths, and the operating space cannot be adjusted.

Method used

A prestressed steel strand extrusion anchor processing equipment was designed, which includes a hydraulic propulsion module, an extrusion module and an anchor withdrawal module. The equipment is assembled into a whole through a guide screw. The relative positions of the functional modules are adjustable. The anchor withdrawal module is configured to realize the withdrawal of the extrusion anchor. The limiting measures are combined to avoid collisions, and a hydraulic hollow jack is used to achieve mid-stop and position adjustment.

Benefits of technology

It realizes the processing of extrusion anchors at any position of the end and middle of the prestressed steel strand, is suitable for prestressed steel strands of different diameters and lengths, expands the application range of the equipment and reduces operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model discloses prestressed steel strand extrusion anchor machining equipment, in the specific implementation mode, a special anchor withdrawing module is arranged to realize anchor withdrawing after extrusion of an extrusion anchor, and a guide screw hydraulic propelling module, an extrusion module and the anchor withdrawing module are assembled into a whole. Continuous adjustment of the relative positions of the modules is used for connection operation of prestressed steel strands with different diameters and extrusion anchors with different lengths, and a hydraulic hollow jack is adopted to form a channel penetrating through the length direction in the middle of the prestressed steel strand extrusion anchor machining equipment, so that the extrusion anchors are machined at any position of the middle section of the prestressed steel strands. Through part optimization, assembly mode optimization and combined use of functional modules, connection operation of prestressed steel strands with different diameters and extrusion anchors with different lengths is achieved through the same device, the effect that the extrusion anchors are machined at any positions of the prestressed steel strands is achieved, the application range is wide, and the comprehensive use cost is low.
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Description

Technical Field

[0001] The utility model belongs to the technical field of engineering, relates to engineering machinery and equipment, and in particular to prestressed steel strand extrusion anchor processing equipment. Background Art

[0002] Setting an extrusion anchor at the end of the prestressed steel strand can realize the anchoring of the prestressed steel strand or be used to connect the prestressed steel strand with ordinary steel bars. Setting an extrusion anchor in the middle of the prestressed steel strand can improve the anchoring performance of the pre-tensioned prestressed steel strand in concrete. Generally, an extrusion machine is used to extrude the prestressed steel strand to form an extrusion anchor. However, the existing extrusion machine has the following technical problems:

[0003] First, the existing extrusion machine can only extrude in one direction along the length of the extrusion anchor. It is impossible to stop the extrusion and remove the extrusion anchor from the extrusion die. It is impossible to extrude the extrusion anchor to the prestressed steel strand within a certain length range and keep the other end in the state before extrusion.

[0004] Second, the relative positions of the components of the existing extruder are fixed and cannot be adjusted, making it impossible to use one extruder to extrude and connect prestressed steel strands of different diameters and extrusion anchors of different lengths;

[0005] Third, the existing extrusion machine cannot simultaneously extrude the prestressed steel strands at the ends and the middle to form extruded anchors, making it difficult to meet the processing requirements of different application situations in actual engineering. Utility Model Content

[0006] In order to overcome the shortcomings of the above-mentioned prior art, the utility model proposes a prestressed steel strand extrusion anchor processing equipment, which can be used for the extrusion connection of prestressed steel strands of different diameters and extrusion anchors of different lengths at the same time, avoiding one or more problems of the prior art such as the limited scope of application, the extrusion anchor can only be withdrawn after one-way complete extrusion, and the inability to adjust the operating space.

[0007] Some embodiments of the present invention provide prestressed steel strand extrusion anchor processing equipment for processing extrusion anchors at the end and middle section of prestressed steel strands, wherein the prestressed steel strand extrusion anchor processing equipment consists of a hydraulic propulsion module, an extrusion module, an anchor removal module and a guide screw, and there are four guide screws in total, and the hydraulic propulsion module, extrusion module and anchor removal module are sequentially installed on the guide screw; the hydraulic propulsion module includes a hydraulic propulsion hollow jack, a propulsion rod and a hydraulic propulsion module base plate, the propulsion rod is installed at one end of the hydraulic propulsion hollow jack close to the extrusion module, and the hydraulic propulsion hollow jack is installed on the guide screw through the hydraulic propulsion module base plate; the extrusion module is provided with an extrusion die that can reduce the extrusion anchor along the diameter direction, the extrusion die is fixed between the extrusion module base plate and the extrusion die clamping plate, and the extrusion module base plate is installed on the guide screw; the anchor removal module is provided with an anchor removal steel pipe that can move toward the extrusion module, and the anchor removal steel pipe is installed on the guide screw through the anchor removal module base plate.

[0008] In some embodiments, the anchor removal steel pipe is directly fixed on the anchor removal module base plate. The anchor removal module base plate is provided with a through hole with a diameter the same as the inner diameter of the anchor removal steel pipe at the corresponding position of the anchor removal steel pipe. The anchor removal module base plate is manually pushed to drive the anchor removal steel pipe to move toward the extrusion module. Each guide screw is provided with a limiting nut that can prevent the anchor removal steel pipe from colliding with the extrusion die. The limiting nut is located between the extrusion module base plate and the anchor removal module base plate.

[0009] In some embodiments, the anchor removal module is equipped with an anchor removal hydraulic hollow jack, which is installed on the anchor removal module base plate through threaded fitting, and the anchor removal steel pipe is installed at one end of the anchor removal hydraulic hollow jack close to the extrusion module. The anchor removal steel pipe moves toward the extrusion module under the drive of the anchor removal hydraulic hollow jack.

[0010] Optionally, the rated output of the hydraulic propulsion hollow jack is 90 to 100 tons, the propulsion rod is a hollow steel part, and a through hole is opened along the length direction of the propulsion rod, and the diameter of the through hole is 23 to 30 mm.

[0011] Specifically, circular holes are opened at the corresponding positions of the hydraulic propulsion module substrate, extrusion module substrate, anchor removal module substrate and guide screw, and the diameter of the circular hole is the same as the outer diameter of the guide screw. A fastening nut is provided on both sides of each circular hole of the hydraulic propulsion module substrate and the extrusion module substrate.

[0012] In some embodiments, the outer diameter of the lead screw is 32 to 50 mm, and a continuous thread is provided on the outer surface of the lead screw.

[0013] Optionally, the rated output of the anchor-removing hydraulic hollow jack is 10 to 40 tons.

[0014] In particular, the anchor withdrawal steel pipe is made of a hollow steel pipe, and the inner diameter of the anchor withdrawal steel pipe is 23 to 30 mm.

[0015] Specifically, a countersunk hole matching the outer diameter of the extrusion die is provided in the center of the extrusion die base plate, the extrusion die is installed in the countersunk hole, the extrusion die clamp is fixed to the extrusion die base plate by four tension screws, and a through hole with a diameter between the inner diameter and outer diameter of the extrusion die is provided in the center of the extrusion die clamp.

[0016] In some embodiments, the hydraulic propulsion module substrate, extrusion module substrate, anchor removal module substrate and extrusion die pallet are all made of steel plates, the thickness of the hydraulic propulsion module substrate, extrusion module substrate and anchor removal module substrate is 40 to 80 mm, and the thickness of the extrusion die pallet is 15 to 30 mm.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] (1) The utility model can stop extrusion in the middle of extrusion and use the anchor withdrawal tool to withdraw the extrusion anchor from the extrusion die without damaging the extrusion die. The unextruded end of the extrusion anchor can be used to connect ordinary steel bars.

[0019] (2) The functional modules of the utility model are assembled into a whole by screws, and the relative positions of the functional modules are continuously adjustable. One device is suitable for the extrusion connection of prestressed steel strands of different diameters and extrusion anchors of different lengths, and has a wide range of applications.

[0020] (3) The utility model is provided with a through channel in the equipment, which can be used to process extrusion anchors at any position at the end and middle of the prestressed steel strand, and can meet the personalized needs in actual engineering. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0022] Figure 1 It is a three-dimensional structural schematic diagram of some embodiments of the prestressed steel strand extrusion anchor processing equipment in the utility model.

[0023] Figure 2 yes Figure 1 Schematic diagram of the three-dimensional structure of the hydraulic propulsion module.

[0024] Figure 3 yes Figure 2 Schematic diagram of the disassembly of the hydraulic propulsion module.

[0025] Figure 4 yes Figure 1 Schematic diagram of the three-dimensional structure of the extrusion die.

[0026] Figure 5 yes Figure 4Schematic diagram of the disassembly of the extrusion module.

[0027] Figure 6 yes Figure 1 Schematic diagram of the three-dimensional structure of the mid-retraction anchor module.

[0028] Figure 7 yes Figure 6 Schematic diagram of the disassembly of the mid-retraction anchor module.

[0029] Figure 8 It is a three-dimensional structural schematic diagram of the anchor withdrawal module of other embodiments of the prestressed steel strand extrusion anchor processing equipment in the utility model.

[0030] Figure 9 yes Figure 8 Schematic diagram of the disassembly of the mid-retraction anchor module.

[0031] In the figure: 1- hydraulic propulsion module; 11- hydraulic propulsion hollow jack; 12- propulsion rod; 13- hydraulic propulsion module base plate; 14- propulsion rod adapter; 2- extrusion module; 21- extrusion die; 22- extrusion module base plate; 23- extrusion die clamping plate; 24- tension screw; 3- anchor withdrawal module; 31- anchor withdrawal steel pipe; 32- anchor withdrawal module base plate; 33- limiting nut; 34- anchor withdrawal hydraulic hollow jack; 35- anchor withdrawal steel pipe adapter; 4- guide screw; 5- fastening nut; 6- prestressed steel strand; 7- extrusion anchor. DETAILED DESCRIPTION

[0032] The following describes embodiments of the present invention in more detail with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as limited to the embodiments described herein. Rather, the embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present invention are for illustrative purposes only and are not intended to limit the scope of protection of the present invention.

[0033] Unless otherwise specified, the technical and scientific terms used herein have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs; other experimental methods and technical means not specifically specified in this application refer to experimental methods and technical means commonly used by ordinary technicians in this field.

[0034] The utility model provides a prestressed steel strand extrusion anchor processing device, which can be used for the extrusion connection of prestressed steel strands of different diameters and extrusion anchors of different lengths, avoiding the shortcomings of the existing technology such as limited application scope, the extrusion anchor can only be withdrawn after one-way complete extrusion, and the inability to adjust the operating space.

[0035] refer to Figures 1 to 5The present invention provides a prestressed steel strand extrusion anchor processing device for processing extrusion anchors 7 at the end and middle section of a prestressed steel strand 6. The prestressed steel strand extrusion anchor processing device comprises a hydraulic propulsion module 1, an extrusion module 2, an anchor withdrawal module 3 and a guide screw 4. There are four guide screws 4. The hydraulic propulsion module 1, the extrusion module 2 and the anchor withdrawal module 3 are sequentially mounted on the guide screw 4. The hydraulic propulsion module 1 comprises a hydraulic propulsion hollow jack 11, a propulsion rod 12 and a hydraulic propulsion module base plate 13. The propulsion rod 12 is mounted on the hydraulic propulsion module. The hollow jack 11 is close to one end of the extrusion module 2, and the hydraulically propelled hollow jack 11 is installed on the lead screw 4 through the hydraulically propelled module base plate 13; the extrusion module 2 is provided with an extrusion die 21 capable of reducing the extrusion anchor 7 along the diameter direction, and the extrusion die 21 is fixed between the extrusion module base plate 22 and the extrusion die clamping plate 23, and the extrusion module base plate 22 is installed on the lead screw 4; the anchor removal module 3 is provided with an anchor removal steel pipe 31 capable of moving toward the extrusion module 2, and the anchor removal steel pipe 31 is installed on the lead screw 4 through the anchor removal module base plate 32.

[0036] In the description of the present invention, it should be noted that the terms "inner diameter", "outer diameter" and "diameter direction" are based on the orientation or position relationship in which the prestressed steel strand extrusion anchor processing equipment of the present invention is usually placed when in use. The above terms all restrict the orientation and structure of the prestressed steel strand extrusion anchor processing equipment of the present invention.

[0037] refer to Figures 1 to 7 , shows the structural schematic diagram of some embodiments of the prestressed steel strand extrusion anchor processing equipment of the present invention. Figures 1 to 5As shown, the present invention is a prestressed steel strand extrusion anchor processing device for processing extrusion anchors 7 at the end and middle section of a prestressed steel strand 6, wherein the prestressed steel strand extrusion anchor processing device is composed of a hydraulic propulsion module 1, an extrusion module 2, an anchor withdrawal module 3 and a guide screw 4. There are four guide screws 4. The hydraulic propulsion module 1, the extrusion module 2 and the anchor withdrawal module 3 are sequentially mounted on the guide screw 4; the hydraulic propulsion module 1 includes a hydraulic propulsion hollow jack 11, a propulsion rod 12 and a hydraulic propulsion module base plate 13. The propulsion rod 12 is mounted on the hydraulic propulsion module base plate 13. The hollow jack 11 is positioned near one end of the extrusion die 2 and is hydraulically propelled onto the lead screw 4 via a hydraulically propelled die base plate 13. The extrusion die 21 is provided with an extrusion die 21 capable of reducing the diameter of the extrusion anchor 7. The extrusion die 21 is secured between an extrusion die base plate 22 and an extrusion die clamp 23, which is mounted on the lead screw 4. The anchor extraction module 3 is provided with an anchor extraction steel pipe 31 capable of moving toward the extrusion die 2. The anchor extraction steel pipe 31 is mounted on the lead screw 4 via an anchor extraction module base plate 32. The lead screw 4 has an outer diameter of 32 to 50 mm and is provided with a continuous thread on its surface, thereby resolving the second technical problem mentioned in the background art. The position of each module can be continuously adjusted on the lead screw 4 and secured with a tightening nut after adjustment. The relative position of each functional component can be continuously adjusted as needed, making it suitable for extrusion connection of prestressed steel strands of different diameters and extrusion anchors of different lengths. A single device can be used to meet various processing needs, resulting in low overall cost.

[0038] refer to Figures 1 to 3The hydraulic propulsion module 1 consists of a hydraulic propulsion hollow jack 11, a propulsion rod 12 and a hydraulic propulsion module base plate 13. The rated output of the hydraulic propulsion hollow jack 11 is 90 to 100 tons, which meets the thrust requirements of the common specifications of prestressed steel strand extrusion anchors with diameters of 15.2, 17.8 and 21.6 mm; the propulsion rod 12 is a hollow steel part. The propulsion rod 12 is provided with a through hole along the length direction. The through hole diameter is 23 to 30 mm. Common specifications of prestressed steel strands with diameters of 15.2, 17.8 and 21.6 mm can pass through the propulsion rod 12 through the through hole, meeting the application scenario requirements of processing extrusion anchors in the middle of the prestressed steel strands; The hydraulic propulsion module base plate 13 is made of steel plate, and the thickness of the hydraulic propulsion module base plate 13 is 40 to 80 mm. Circular holes are provided at the corresponding positions of the hydraulic propulsion module base plate 13 and the diameter of the circular holes is the same as the outer diameter of the lead screw 4. A fastening nut 5 is provided on both sides of each circular hole of the hydraulic propulsion module base plate 13. The hydraulic propulsion module base plate 13 is fixed to the lead screw 4 by the fastening nuts 5 on both sides. During use, the hydraulic propulsion module base plate 13 bears the reaction force generated during the hydraulic propulsion of the hydraulic propulsion hollow jack 11. The thickness of the hydraulic propulsion module base plate 13 can ensure that the hydraulic propulsion module base plate 13 does not produce obvious deformation during the force application process. Specifically, refer to Figure 3 A threaded through hole matching the hydraulic propulsion hollow jack 11 is provided in the center of the hydraulic propulsion module substrate 13. An external thread is processed on the surface of the end of the hydraulic propulsion module substrate 13 close to the hydraulic propulsion module substrate 13. The hydraulic propulsion hollow jack 11 and the hydraulic propulsion module substrate 13 are assembled and connected through threaded matching; the inner wall of the oil cylinder of the hydraulic propulsion hollow jack 11 is processed with threads, and the end of the propulsion rod 12 close to the hydraulic propulsion hollow jack 11 is provided with threads. The propulsion rod 12 and the hydraulic propulsion hollow jack 11 are assembled and connected through the threaded conversion of the propulsion rod adapter 14. The propulsion rod 12 is a wearing part. Only the propulsion rod 12 needs to be replaced during use, thereby reducing the cost of equipment use.

[0039] refer to Figure 1 、 Figure 4 、 Figure 5The extrusion module 2 is composed of an extrusion die 21, an extrusion module base plate 22 and an extrusion die clamping plate 23, wherein the extrusion module base plate 22 is made of steel plate, the thickness of the extrusion module base plate 22 is 40 to 80 mm, and circular holes are provided at the corresponding positions of the extrusion module base plate 22 and the lead screw 4. The diameter of the circular hole is the same as the outer diameter of the lead screw 4. A fastening nut 5 is provided on both sides of each circular hole of the extrusion module base plate 22, and the extrusion module base plate 22 is fixed to the lead screw 4 by the fastening nuts 5 on both sides. During use, the extrusion module base plate 22 bears the external force transmitted to the extrusion module 2 during the advancement and unanchoring process. The thickness of the extrusion module base plate 22 can ensure that the extrusion module base plate 22 does not produce obvious deformation during the force process; a countersunk hole matching the outer diameter of the extrusion die 21 is provided in the center of the extrusion module base plate 22. The extrusion die 21 is installed in the countersunk hole, and the extrusion die clamping plate 23 is fixed on the extrusion die base plate 22 by four tension screws 24. The above structure restricts the extrusion die 21 between the extrusion die base plate 22 and the extrusion die clamping plate 23 to ensure that the extrusion die 21 does not move during the advancement and withdrawal of the anchor. Specifically, the extrusion die clamping plate 23 is made of steel plate. The thickness of the extrusion die clamping plate 23 is 15 to 30 mm. A through hole with a diameter between the inner diameter and the outer diameter of the extrusion die 21 is provided in the center of the extrusion die clamping plate 23 to clamp the extrusion die 21 without affecting the passage of the prestressed steel strand. In particular, the inner diameter of the extrusion die 21 changes gradually, and the minimum inner diameter is smaller than the outer diameter of the extrusion anchor 7. In the process of the extrusion anchor 7 passing through the extrusion die 21 under the action of the pushing rod 12, the extrusion anchor 7 shrinks along the diameter direction and engages with the prestressed steel strand 6.

[0040] refer to Figure 1 、 Figure 6 、 Figure 7The anchor withdrawal module 3 is provided with an anchor withdrawal steel pipe 31 that can move toward the extrusion module 2. The anchor withdrawal steel pipe 31 is made of a hollow steel pipe. The inner diameter of the anchor withdrawal steel pipe 31 is 23 to 30 mm. Common specifications of prestressed steel strands with diameters of 15.2, 17.8 and 21.6 mm can all pass through the anchor withdrawal steel pipe 3; specifically, the anchor withdrawal steel pipe 31 is directly fixed on the anchor withdrawal module base plate 32. The fixing method can be welding. The anchor withdrawal module base plate 32 is provided with a through hole with the same diameter as the inner diameter of the anchor withdrawal steel pipe 31 at the corresponding position of the anchor withdrawal steel pipe 31, so that the prestressed steel strand 6 can pass through the anchor withdrawal module 3; the anchor withdrawal module base plate 32 is made of steel plate, and the thickness of the anchor withdrawal module base plate 32 is 40 to 80 mm. The anchor withdrawal module base plate 32 is located at the corresponding position of the guide screw 4. Each of the guide screws 4 is provided with a circular hole, the diameter of which is the same as the outer diameter of the guide screw 4. After the extrusion anchor 7 and the prestressed steel strand 6 are engaged to a predetermined length, the anchor withdrawal module base plate 32 is manually pushed to drive the anchor withdrawal steel pipe 31 to move toward the extrusion module 2. The anchor withdrawal steel pipe 31 hits the extrusion anchor 7 and moves the extrusion anchor 7 toward the hydraulic propulsion module 1 until the extrusion anchor 7 exits the extrusion module 2. Each guide screw 4 is provided with a limiting nut 33 that can prevent the anchor withdrawal steel pipe 31 from hitting the extrusion die 21. The limiting nut 33 is located between the extrusion module base plate 22 and the anchor withdrawal module base plate 32. Before the anchor withdrawal steel pipe 31 hits the extrusion die 21, the limiting nut 33 contacts the anchor withdrawal module base plate 32, thereby preventing the anchor withdrawal steel pipe 31 from hitting the extrusion die 21 and causing damage to the extrusion die 21. This solves the first technical problem mentioned in the background technology. A special anchor withdrawal module is configured, and the anchor withdrawal module moves along the fixed track of the guide screw. Combined with the limiting measures, it can effectively avoid colliding with the extrusion die during the anchor withdrawal operation.

[0041] See next Figure 8 、 Figure 9 . Figure 8 3D structural diagrams of anchor removal modules of other embodiments of prestressed steel strand extrusion anchor processing equipment. Figures 1 to 7The anchor withdrawal module 3 is hydraulically driven. The anchor withdrawal module 3 is equipped with an anchor withdrawal hydraulic hollow jack 34. The rated output of the anchor withdrawal hydraulic hollow jack 34 is 10 to 40 tons. A threaded through hole matching the anchor withdrawal hydraulic hollow jack 34 is provided in the center of the anchor withdrawal module base plate 32. The surface of the anchor withdrawal hydraulic hollow jack 34 close to the anchor withdrawal module base plate 32 is processed with an external thread. The anchor withdrawal hydraulic hollow jack 34 is installed on the anchor withdrawal module base plate 32 through threaded matching; the inner wall of the oil cylinder of the anchor withdrawal hydraulic hollow jack 34 is reinforced. The work is provided with threads, and the end of the anchor removal steel pipe 31 near the anchor removal hydraulic hollow jack 34 is provided with threads. The anchor removal steel pipe 31 is installed at one end of the anchor removal hydraulic hollow jack 34 near the extrusion module through the threaded connection of the anchor removal steel pipe adapter 35. The anchor removal steel pipe 31 moves toward the extrusion module under the drive of the anchor removal hydraulic hollow jack 34, pushing the extrusion anchor to move toward the hydraulic propulsion module until the extrusion anchor exits the extrusion module. The anchor removal steel pipe 31 is a wearing part. During use, only the anchor removal steel pipe 31 needs to be replaced, thereby reducing the cost of equipment use.

[0042] In actual use, press Figure 1 As shown, the hydraulic propulsion module 1, extrusion module 2, and anchor withdrawal module 3 are assembled in place, allowing them to be used to process extrusion anchors 7 at the ends of prestressed steel strands 6 and to withdraw the anchors. The anchor withdrawal module 3 is removed, and the middle portion of the prestressed steel strand 6 is inserted into the position of the extrusion module 2, allowing them to be used to process extrusion anchors 7 at the middle section of the prestressed steel strand 6. By assembling and disassembling the modules and combining them, extrusion anchors can be simultaneously extruded at both the ends and the middle of the prestressed steel strand, meeting the processing requirements of different application scenarios in actual projects and thereby resolving the third technical problem mentioned in the background technology.

[0043] In summary, in the present invention, the withdrawal of the extrusion anchor is achieved by configuring a special anchor withdrawal module, and combined with limiting measures, it can effectively avoid collision and damage to the extrusion die during the anchor withdrawal operation; a hydraulic hollow jack is used to realize the processing of the extrusion anchor at any position in the middle section of the prestressed steel strand, and the scope of application is expanded; a screw is used to integrate the various functional modules into a whole, and the relative positions of the various functional modules can be continuously adjusted, which is suitable for the connection operations of prestressed steel strands of different diameters and extrusion anchors of different lengths, and has a wide range of applications.

[0044] The above descriptions are merely some preferred embodiments of the present invention and an illustration of the technical principles employed. Those skilled in the art should understand that the scope of disclosure involved in the embodiments of the present invention is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features, but also encompasses other technical solutions formed by any combination of the above-mentioned technical features or their equivalents without departing from the above-mentioned disclosed concepts. For example, a technical solution formed by replacing the above-mentioned features with (but not limited to) technical features with similar functions disclosed in the embodiments of the present invention.

Claims

1. Prestressed steel strand extrusion anchor processing equipment, used for processing extrusion anchors at the ends and middle sections of prestressed steel strands, characterized by: The prestressed steel strand extrusion anchor processing equipment consists of a hydraulic propulsion module, an extrusion module, an anchor withdrawal module and a guide screw. There are four guide screws in total. The hydraulic propulsion module, extrusion module and anchor withdrawal module are installed on the guide screws in sequence. The hydraulic propulsion module includes a hydraulic propulsion hollow jack, a propulsion rod and a hydraulic propulsion module base plate. The propulsion rod is installed at one end of the hydraulic propulsion hollow jack close to the extrusion module. The hydraulic propulsion hollow jack is installed on the lead screw through the hydraulic propulsion module base plate. The extrusion module is provided with an extrusion die capable of reducing the extrusion anchor in the diameter direction, the extrusion die is fixed between an extrusion module base plate and an extrusion module clamping plate, and the extrusion module base plate is mounted on the lead screw; The anchor withdrawal module is provided with an anchor withdrawal steel pipe that can move toward the extrusion module. The anchor withdrawal steel pipe is installed on the guide screw through the anchor withdrawal module base plate.

2. The prestressed steel strand extrusion anchor processing equipment according to claim 1, characterized in that: The anchor withdrawal steel pipe is directly fixed on the anchor withdrawal module base plate. A through hole with the same diameter as the inner diameter of the anchor withdrawal steel pipe is opened on the anchor withdrawal module base plate at the corresponding position of the anchor withdrawal steel pipe. The anchor withdrawal module base plate is manually pushed to drive the anchor withdrawal steel pipe to move toward the extrusion module. Each guide screw is equipped with a limiting nut that can prevent the anchor withdrawal steel pipe from hitting the extrusion die. The limiting nut is located between the extrusion module base plate and the anchor withdrawal module base plate.

3. The prestressed steel strand extrusion anchor processing equipment according to claim 1, characterized in that: The anchor removal module is equipped with an anchor removal hydraulic hollow jack, which is installed on the anchor removal module base plate through threaded fitting. The anchor removal steel pipe is installed at one end of the anchor removal hydraulic hollow jack close to the extrusion module. The anchor removal steel pipe moves toward the extrusion module under the drive of the anchor removal hydraulic hollow jack.

4. The prestressed steel strand extrusion anchor processing equipment according to claim 1, characterized in that: The rated output of the hydraulic propulsion hollow jack is 90 to 100 tons. The propulsion rod is a hollow steel part with a through hole opened along the length direction. The diameter of the through hole is 23 to 30 mm.

5. The prestressed steel strand extrusion anchor processing equipment according to claim 1, characterized in that: Circular holes are opened at the corresponding positions of the hydraulic propulsion module base plate, extrusion module base plate, anchor withdrawal module base plate and the guide screw. The diameter of the circular hole is the same as the outer diameter of the guide screw. A fastening nut is provided on both sides of each circular hole of the hydraulic propulsion module base plate and the extrusion module base plate.

6. The prestressed steel strand extrusion anchor processing equipment according to claim 1, characterized in that: The outer diameter of the lead screw is 32 to 50 mm, and a continuous thread is provided on the outer surface of the lead screw.

7. The prestressed steel strand extrusion anchor processing equipment according to claim 3, characterized in that: The rated output of the anchor-removing hydraulic hollow jack is 10 to 40 tons.

8. The prestressed steel strand extrusion anchor processing equipment according to claim 1, characterized in that: The anchor withdrawal steel pipe is made of hollow steel pipe, and the inner diameter of the anchor withdrawal steel pipe is 23 to 30 mm.

9. The prestressed steel strand extrusion anchor processing equipment according to claim 1, characterized in that: A countersunk hole matching the outer diameter of the extrusion die is provided at the center of the extrusion module base plate. The extrusion die is installed in the countersunk hole. The extrusion die clamp is fixed to the extrusion module base plate by four tension screws. A through hole with a diameter between the inner diameter and outer diameter of the extrusion die is provided at the center of the extrusion die clamp.

10. The prestressed steel strand extrusion anchor processing equipment according to claim 1, characterized in that: The hydraulic propulsion module base plate, extrusion module base plate, anchor withdrawal module base plate and extrusion die pallet are all made of steel plates. The thickness of the hydraulic propulsion module base plate, extrusion module base plate and anchor withdrawal module base plate is 40 to 80 mm, and the thickness of the extrusion die pallet is 15 to 30 mm.