Automatic corner welding machine for distribution box

Through the design of the automatic corner welding machine for distribution boxes and the cooperation of the clamping assembly and the welding gun assembly, the problem of time-consuming, labor-intensive and low-quality corner welding of distribution boxes is solved, and fast and high-quality welding effects are achieved.

CN223313283UActive Publication Date: 2025-09-09YUEQING LICHAO AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422729701.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-09
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The existing corner welding of distribution boxes is time-consuming and labor-intensive, and the welding quality is low. In particular, it is difficult to achieve efficient welding between two adjacent connecting plates, the second vertical plate and the flange.

Method used

An automatic angle welding machine for distribution boxes is designed, which includes a frame, a bracket, a first clamping assembly, a second clamping assembly and a welding gun assembly. Automatic welding is performed by positioning the lifting assembly, clamping the first clamping assembly and the second clamping assembly, and cooperating with the welding gun assembly.

Benefits of technology

The convenience of welding and the improvement of welding quality are achieved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223313283U_ABST
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Abstract

The utility model provides an automatic corner welding machine for a distribution box, which comprises a rack provided with an object placing table and a lifting assembly used for driving the object placing table to move up and down; the support is fixed to the rack, a positioning block located above the storage table is arranged on the support, and the positioning block can extend into the distribution box and is used for abutting against the inner walls of the two adjacent side plates; the first clamping assembly is arranged on the support, and the first clamping assembly is matched with the positioning block and used for clamping and positioning the two adjacent first vertical plates; the second clamping assembly is arranged on the support, and the second clamping assembly is matched with the positioning block and used for clamping and positioning the two adjacent second vertical plates; and the welding gun assembly is movably installed on the rack and used for welding the two adjacent connecting plates and the two adjacent second vertical plates. Therefore, welding is fast and convenient, and welding quality is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of box welding, in particular to an automatic angle welding machine for a distribution box. Background Art

[0002] Existing distribution boxes consist of a base plate and four side panels surrounding it. The side panels include a first vertical plate perpendicular to the base plate, a horizontal connecting plate mounted atop the first vertical plate, and a second vertical plate perpendicular to the connecting plate. The second vertical plate has a flanged top. Currently, distribution boxes primarily utilize manual welding. While welding between adjacent first vertical plates is relatively easy, welding between adjacent connecting plates, between adjacent second vertical plates, and between adjacent flanges is inconvenient due to the relatively small angles. This is not only time-consuming and labor-intensive, but also compromises welding quality. Utility Model Content

[0003] Therefore, the technical problem to be solved by the present invention is to overcome the defects of the prior art that the welding of each corner of the distribution box is time-consuming and labor-intensive and has low welding quality, thereby providing an automatic corner welding machine for the distribution box that is quick, convenient and has high welding quality.

[0004] To this end, the utility model provides an automatic angle welding machine for a distribution box, which is suitable for welding a distribution box, wherein the distribution box includes a bottom plate and a plurality of side plates distributed around the bottom plate, the side plates include a first vertical plate vertically arranged with the bottom plate, a connecting plate arranged on the top of the first vertical plate and horizontally arranged, and a second vertical plate vertically arranged with the connecting plate, the top of the second vertical plate is provided with a flange, the angle welding machine includes a frame, a bracket, a first clamping assembly, a second clamping assembly and a welding gun assembly, the frame is provided with a storage table, and a lifting assembly for driving the storage table to move up and down; the bracket is fixed on the frame, and the bracket is provided with a first clamping assembly, a second clamping assembly and a welding gun assembly, the frame is provided with a storage table, and a lifting assembly for driving the storage table to move up and down; the bracket is fixed on the frame, and the bracket is provided with a first clamping assembly, a second clamping assembly and a welding gun assembly, the frame is provided with a storage table, and the bracket is provided with a first clamping assembly, a first clamping assembly and ... first clamping assembly, a first clamping assembly and a second clamping assembly and a welding gun assembly, the frame is provided with a first clamping assembly, a first clamping assembly and a second clamping assembly and a welding gun assembly, the frame is provided with a first clamping assembly, a first clamping assembly and a second clamping assembly and a welding gun assembly, the frame is provided with a first clamping assembly, a first clamping assembly and a second clamping assembly and a welding gun assembly, the frame is A positioning block is provided above the storage table, and the positioning block can extend into the interior of the distribution box to abut against the inner walls of the two adjacent side panels; a first clamping assembly is provided on the bracket, and the first clamping assembly cooperates with the positioning block to clamp and position the two adjacent first vertical panels; a second clamping assembly is provided on the bracket, and the second clamping assembly cooperates with the positioning block to clamp and position the two adjacent second vertical panels; a welding gun assembly is movably mounted on the frame to weld the two adjacent connecting plates, the two adjacent second vertical panels and the two adjacent flanges.

[0005] The first clamping assembly includes two first clamping blocks and two first driving members. The two first clamping blocks are arranged on both sides of the positioning block and correspond to the two adjacent first vertical plates; the two first driving members are connected to the two first clamping blocks respectively and are suitable for driving the two first clamping blocks to move in opposite directions.

[0006] The second clamping assembly includes: a second clamping block, having two clamping arms corresponding to the two adjacent second vertical plates, and a first avoidance groove arranged between the two clamping arms, the first avoidance groove is arranged corresponding to the welding corner of the distribution box, and the moving direction of the second clamping block is arranged perpendicular to the first clamping block; a second driving member, correspondingly connected to the second clamping block, suitable for driving the second clamping block to move toward or away from the positioning block.

[0007] The positioning block has a second avoidance groove corresponding to the welding corner of the distribution box.

[0008] The welding gun assembly includes: a welding gun, which is arranged on a first mounting plate; a third driving member, which is arranged on a second mounting plate and connected to the first mounting plate, and the third driving member is suitable for driving the first mounting plate to move along the front and rear directions of the frame; and a fourth driving member, which is connected to the second mounting plate and is suitable for driving the second mounting plate to move along the up and down directions of the frame.

[0009] The first mounting plate is provided with a rotary cylinder for driving the welding gun to rotate.

[0010] The storage platform is fixed with positioning strips corresponding to and abutting against the bottoms of two adjacent first vertical plates.

[0011] The technical solution of this utility model has the following advantages:

[0012] 1. The automatic angle welding machine for distribution boxes provided by the utility model, when welding, first uses the lifting assembly to move the distribution box on the storage table to the welding position, then the first clamping assembly cooperates with the positioning block to clamp and position the two adjacent first vertical plates, the second clamping assembly cooperates with the positioning block to clamp and position the two adjacent second vertical plates, and finally the welding gun assembly welds the two adjacent connecting plates and the two adjacent second vertical plates. In this way, welding is quick and convenient, and the welding quality is guaranteed.

[0013] 2. The automatic corner welding machine for the distribution box provided by the utility model has a second clamping block with two clamping arms corresponding to the two adjacent second vertical plates, and a first avoidance groove arranged between the two clamping arms. The first avoidance groove is arranged corresponding to the welding corner of the distribution box, thereby facilitating welding with a welding gun. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 This is a three-dimensional diagram of the automatic angle welding machine for distribution boxes of the present utility model;

[0016] Figure 2 is a three-dimensional diagram of the first clamping assembly, the second clamping assembly and the positioning block;

[0017] Figure 3 is a three-dimensional diagram of the positioning block;

[0018] Figure 4 This is a three-dimensional diagram of the distribution box;

[0019] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of part A;

[0020] Figure 6 A perspective view of the welding gun assembly.

[0021] Explanation of the accompanying drawings: 1. Distribution box; 2. Bottom plate; 3. Side plate; 4. First vertical plate; 5. Connecting plate; 6. Second vertical plate; 7. Frame; 8. Storage table; 9. Lifting assembly; 10. Bracket; 11. First clamping assembly; 12. Second clamping assembly; 13. Positioning block; 14. Welding gun assembly; 15. First clamping block; 16. First driving member; 17. Second clamping block; 18. Clamping arm; 19. First avoidance groove; 20. Second driving member; 21. Second avoidance groove; 23. Welding gun; 24. First mounting plate; 25. Third driving member; 26. Second mounting plate; 27. Fourth driving member; 28. Rotating cylinder; 29. ​​Positioning strip; 30. Flanging; 31. First positioning surface; 32. Second positioning surface; 33. Support surface. DETAILED DESCRIPTION

[0022] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0025] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0026] Example

[0027] This embodiment provides a distribution box automatic angle welding machine, which is suitable for welding the distribution box 1. Figure 4 and Figure 5 As shown, the distribution box 1 includes a bottom plate 2 and a plurality of side plates 3 distributed around the bottom plate 2. The side plates 3 include a first vertical plate 4 vertically arranged with respect to the bottom plate 2, a connecting plate 5 horizontally arranged on the top of the first vertical plate 4, and a second vertical plate 6 vertically arranged with respect to the connecting plate 5. The top of the second vertical plate 6 is provided with a flange 30. Figure 1 and Figure 2 As shown, the angle welding machine includes a frame 7, a bracket 10, a first clamping assembly 11, a second clamping assembly 12, and a welding gun assembly 14.

[0028] The frame 7 is provided with a storage platform 8 and a lifting assembly 9 for driving the storage platform 8 to move up and down. The storage platform 8 is fixed with a positioning bar 29 corresponding to the bottom of the two adjacent first vertical plates 4.

[0029] The bracket 10 is fixed on the frame 7, and the bracket 10 is provided with a positioning block 13 located above the storage platform 8. The positioning block 13 can extend into the interior of the distribution box 1 to abut against the inner walls of the two adjacent side panels 3. Figure 3 and Figure 5As shown, the positioning block 13 has a support surface 33 that abuts against the bottom of the connecting plate 5, a first positioning surface 31 that abuts against the second vertical plate 6, and a second positioning surface 32 that abuts against the flange 30. The positioning block 13 has a second avoidance groove 21 that is arranged corresponding to the welding corner of the distribution box 1.

[0030] The first clamping assembly 11 is provided on the bracket 10 and cooperates with the positioning block 13 to clamp and position two adjacent first vertical plates 4. Figure 2 As shown, the first clamping assembly 11 includes: two first clamping blocks 15, which are respectively arranged on both sides of the positioning block 13 and corresponding to the two adjacent first vertical plates 4; two first driving members 16, which are correspondingly connected to the two first clamping blocks 15 and are suitable for driving the two first clamping blocks 15 to move in opposite directions.

[0031] The second clamping assembly 12 is provided on the bracket 10 and cooperates with the positioning block 13 to clamp and position two adjacent second vertical plates 6. Figure 2 As shown, the second clamping assembly 12 includes: a second clamping block 17, having two clamping arms 18 corresponding to the two adjacent second vertical plates 6, and a first avoidance groove 19 provided between the two clamping arms 18, the first avoidance groove 19 is provided corresponding to the welding corner of the distribution box 1, and the moving direction of the second clamping block 17 is perpendicular to the first clamping block 15; a second driving member 20, which is connected to the second clamping block 17 and is suitable for driving the second clamping block 17 to move toward or away from the positioning block 13.

[0032] The welding gun assembly 14 is movably mounted on the frame 7 and is used to weld two adjacent connecting plates 5 and two adjacent second vertical plates 6. Figure 6 As shown, the welding gun assembly 14 includes: a welding gun 23, which is mounted on a first mounting plate 24; a third driving member 25, which is mounted on a second mounting plate 26 and connected to the first mounting plate 24, and is adapted to drive the first mounting plate 24 to move in the front-to-back direction of the frame 7; and a fourth driving member 27, which is connected to the second mounting plate 26 and is adapted to drive the second mounting plate 26 to move in the up-down direction of the frame 7. A rotary cylinder 28 is provided on the first mounting plate 24 for driving the welding gun 23 to rotate.

[0033] It should be noted that each driving member may be a cylinder or a motor.

[0034] The working principle of the automatic angle welding machine for distribution box of this embodiment is as follows:

[0035] Before welding, the two adjacent first vertical plates 4 of the distribution box 1 have been welded. During welding, the distribution box 1 is placed on the storage table 8 so that the bottoms of the two side panels 3 are respectively against the two positioning bars 29. The lifting assembly 9 drives the storage table 8 to move upward until the positioning block 13 is located inside the distribution box 1. The second driving member 20 drives the second clamping block 17 to move forward, thereby cooperating with the positioning block 13 to clamp the two adjacent second vertical plates 6 into position. Then, the two first driving members 16 drive the two first clamping blocks 15 to move toward the middle position, thereby clamping the two adjacent first vertical plates 4. The welding gun 23 first welds the two adjacent connecting plates 5 from the outside of the distribution box 1, and then moves to the inside of the distribution box 1 to weld the two adjacent second vertical plates 6 and the two adjacent flanges 30. The above process only welds one corner of the distribution box 1.

[0036] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. An automatic angle welding machine for a distribution box, suitable for welding a distribution box (1), wherein the distribution box (1) comprises a bottom plate (2) and a plurality of side plates (3) distributed around the bottom plate (2), wherein the side plates (3) comprise a first vertical plate (4) arranged perpendicularly to the bottom plate (2), a connecting plate (5) arranged on the top of the first vertical plate (4) and arranged horizontally, and a second vertical plate (6) arranged perpendicularly to the connecting plate (5), wherein the top of the second vertical plate (6) is provided with a flange (30), characterized in that: Angle welding machine includes: A frame (7) is provided with a storage platform (8), and a lifting assembly (9) for driving the storage platform (8) to move up and down; A bracket (10) is fixed on the frame (7), and a positioning block (13) is provided on the bracket (10) and is located above the storage platform (8). The positioning block (13) can extend into the interior of the distribution box (1) and is used to abut against the inner walls of two adjacent side panels (3); A first clamping assembly (11) is provided on the bracket (10), and the first clamping assembly (11) cooperates with the positioning block (13) to clamp and position two adjacent first vertical plates (4); A second clamping assembly (12) is provided on the bracket (10), and the second clamping assembly (12) cooperates with the positioning block (13) to clamp and position two adjacent second vertical plates (6); A welding gun assembly (14) is movably mounted on the frame (7) and is used for welding two adjacent connecting plates (5), two adjacent second vertical plates (6) and two adjacent flanges (30).

2. The automatic angle welding machine for distribution boxes according to claim 1, characterized in that: The first clamping assembly (11) comprises: Two first clamping blocks (15) are respectively arranged on both sides of the positioning block (13) and are correspondingly arranged with two adjacent first vertical plates (4); Two first driving members (16) are connected to the two first clamping blocks (15) respectively, and are suitable for driving the two first clamping blocks (15) to move in opposite directions or in opposite directions.

3. The automatic angle welding machine for distribution boxes according to claim 2, characterized in that: The second clamping assembly (12) comprises: The second clamping block (17) has two clamping arms (18) corresponding to two adjacent second vertical plates (6), and a first avoidance groove (19) provided between the two clamping arms (18), wherein the first avoidance groove (19) is provided corresponding to the welding angle of the distribution box (1), and the moving direction of the second clamping block (17) is perpendicular to the first clamping block (15); The second driving member (20) is correspondingly connected to the second clamping block (17) and is suitable for driving the second clamping block (17) to move toward or away from the positioning block (13).

4. The automatic angle welding machine for distribution boxes according to claim 1, characterized in that: The positioning block (13) has a second avoidance groove (21) arranged corresponding to the welding angle of the distribution box (1).

5. The automatic angle welding machine for distribution boxes according to claim 1, characterized in that: The welding gun assembly (14) comprises: A welding gun (23) is mounted on a first mounting plate (24); a third driving member (25) disposed on the second mounting plate (26) and connected to the first mounting plate (24), wherein the third driving member (25) is adapted to drive the first mounting plate (24) to move in a front-rear direction of the frame (7); The fourth driving member (27) is connected to the second mounting plate (26) and is suitable for driving the second mounting plate (26) to move in the up and down directions of the frame (7).

6. The automatic angle welding machine for distribution boxes according to claim 5, characterized in that: The first mounting plate (24) is provided with a rotary cylinder (28) for driving the welding gun (23) to rotate.

7. The automatic angle welding machine for distribution boxes according to claim 1, characterized in that: A positioning strip (29) is fixedly provided on the storage platform (8) and abuts against the bottoms of the two adjacent first vertical panels (4).

8. The automatic angle welding machine for distribution boxes according to claim 1, characterized in that: The positioning block (13) has a supporting surface (33) abutting against the bottom of the connecting plate (5), a first positioning surface (31) abutting against the second vertical plate (6), and a second positioning surface (32) abutting against the flange (30).