Numerical control lathe with safety device

By designing a chip removal device on the CNC lathe and using a servo motor to drive the spiral blade to collect chips, the problem of chip accumulation is solved, the service life and processing accuracy of the equipment are improved, and the maintenance cost is reduced.

CN223313602UActive Publication Date: 2025-09-09DONGGUAN RUIAN PRECISION MACHINERY CO LTD
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Patent Information

Application Number
CN202422707417.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-09
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The sealing structure of the protective door of existing CNC lathes may hinder chip discharge, causing chips to accumulate in the processing area, affecting processing accuracy and equipment operation. Long-term accumulation may also damage safety devices and increase maintenance costs.

Method used

A CNC lathe with a chip removal device is designed, which includes a spiral shaft and spiral blades driven by a servo motor to guide and collect chips. The chips are cleaned regularly through a chip collection container to prevent chips from eroding machine tool components.

Benefits of technology

Effectively discharge chips, reduce wear on machine tool components, increase equipment service life, maintain machining accuracy and normal equipment operation, and reduce maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of numerical control lathes, in particular to a numerical control lathe with a safety device, which comprises a machine base, a bottom support and a chip removal device, the lower surface of the machine base is fixedly connected with the bottom support, the upper surface of the machine base is provided with an equipment body, and the surface of the equipment body is slidably connected with a first protective door. A first protective door is installed on the surface of the equipment body, observation glass is installed on the surface of the first protective door, a handle is installed on the surface of the first protective door, a second protective door is slidably connected to the surface of the equipment body, a control screen is installed on the surface of the second protective door, and a chip removal device is arranged in the equipment body and comprises a first guide plate. And a first guide plate is fixedly connected into the equipment body. According to the utility model, the chip removal device is arranged, so that chips can be discharged in time, the erosion of the chips to machine tool parts is avoided, the good state of the parts can be maintained, the abrasion is reduced, and the service life of the whole equipment is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of numerically controlled lathes, in particular to a numerically controlled lathe with a safety device. Background Art

[0002] With the rapid development of modern manufacturing, the requirements for machining accuracy, efficiency and product quality are increasing. CNC lathes, as key equipment in the field of machining, can realize automated and high-precision workpiece processing, which greatly meets the manufacturing industry's demand for efficient production of complex parts. However, during the operation of CNC lathes, their high-speed rotating spindles, fast-moving tools and flying chips all have certain safety hazards, which may cause personal injury to operators and may also cause equipment damage due to accidents, thereby affecting production progress. In order to ensure the safety of operators and the normal operation of equipment, equipping CNC lathes with safety devices has become an inevitable development trend.

[0003] Prior art includes a utility model with publication number CN214445006U, which discloses a CNC lathe with a safety device. The patent utilizes a main body with a protective door connected to one side of the main body's outer wall, a connecting block welded to the inner wall of the protective door, and a second electric telescopic rod mounted on the inner wall of the main body, connected to the connecting block. A glass window extending from the outer side of the protective door to the inner side of the protective door is provided, and glass is installed inside the glass window. A brush extending into the interior of the protective door is provided on the inner surface of the glass, and a first electric telescopic rod is mounted on the bottom end of the brush located inside the protective door. The utility model provides a brush and an electric telescopic rod. When the first electric telescopic rod is activated, the brush moves along the inner surface of the glass, removing iron filings adhering to the inner surface of the glass. This allows workers to clearly observe the interior of the main body, avoids tool collisions, and prolongs the service life of the equipment. This solves the problems of the prior art, such as the inability to adjust the operating table pedal height according to individual height and the inability to clean iron filings adhering to the inner surface of the protective door glass.

[0004] In the process of using CNC lathes with safety devices in daily life, the existing structure with safety devices is likely to affect the chip removal effect of the CNC lathe. The sealing structure of the protective door may hinder the discharge of chips, causing chips to accumulate in the processing area, affecting the processing accuracy and the normal operation of the equipment. Long-term chip accumulation may also cause damage to the safety device itself, resulting in the need to increase maintenance costs. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that the sealing structure of the protective door may hinder the discharge of chips, causing chips to accumulate in the processing area, affecting the processing accuracy and the normal operation of the equipment, and long-term chip accumulation may also cause damage to the safety device itself, thereby increasing maintenance costs. A CNC lathe with a safety device is proposed to solve the problem in the prior art.

[0006] In order to achieve the above-mentioned object, the utility model adopts the following technical solution: a CNC lathe with a safety device, comprising a machine base, a bottom support and a chip removal device, wherein the bottom support is fixedly connected to the lower surface of the machine base, the upper surface of the machine base is mounted with an equipment body, the surface of the equipment body is slidably connected with a first protective door, the surface of the first protective door is mounted with an observation glass, the surface of the first protective door is mounted with a handle, the surface of the equipment body is slidably connected with a second protective door, the surface of the second protective door is mounted with a control screen, and the interior of the equipment body is provided with a chip removal device;

[0007] The chip removal device includes a first guide plate, a first guide plate is fixedly connected to the inside of the equipment body, a second guide plate is fixedly connected to the inside of the equipment body, a mounting groove is provided on the surface of the equipment body, a support frame is fixedly connected to the surface of the equipment body, a servo motor is provided on the surface of the support frame, a driving end of the servo motor is drivingly connected to a spiral shaft, a spiral sleeve is fixedly connected to the surface of the spiral shaft, a spiral blade is fixedly connected to the surface of the spiral sleeve, an end of the spiral shaft away from the servo motor is fixedly connected to a limiting block, a limiting groove is provided on the surface of the machine base, a chip collection container is installed on the inside of the limiting groove of the machine base, a pull handle is fixedly connected to the surface of the chip collection container, a mounting block is fixedly connected to the surface of the machine base, and a protrusion is provided on the surface of the mounting block.

[0008] Preferably, both the first protective door and the second protective door are equipped with handles, which are arranged horizontally symmetrically with respect to the machine base. The first protective door and the second protective door can protect the processed chips to prevent the chips from splashing and scratching the workers.

[0009] Preferably, the second guide plate contacts the surface of the protective door, and the side surface of the second guide plate is triangular. Through the cooperation between the second guide plate and the first guide plate, the generated chips can be guided into the installation groove.

[0010] Preferably, the contact surface between the support frame and the servo motor is arranged in an arc shape, and the support frame can support the installation position of the servo motor through the cooperation with the equipment body.

[0011] Preferably, the spiral shaft is arranged inside the mounting groove, and the spiral shaft is arranged horizontally and centrally with respect to the mounting groove. The spiral shaft passes through the spiral sleeve, and the spiral blade can be driven to rotate by the cooperation between the spiral shaft and the servo motor.

[0012] Preferably, the number of the spiral blades is four, and the four spiral blades are arranged in a circular array about the spiral sleeve. The spiral blades can guide the chips guided into the mounting groove to fall into the chip collecting container.

[0013] Preferably, the protrusion is arranged in a T shape, the protrusion contacts the surface of the mounting block, the surface of the protrusion contacts the surface of the machine base, the protrusion passes through the mounting block, and the protrusion is arranged vertically relative to the mounting block. Through the cooperation between the protrusion and the mounting block, the position of the chip collection container can be fixed to prevent the chip collection container from being displaced due to the vibration generated by the equipment body during operation.

[0014] Compared with the prior art, the advantages and positive effects of the present invention are:

[0015] 1. In the present invention, by setting a chip removal device, when the workpiece needs to be processed, the staff pulls open the first protective door and the second protective door, then places the workpiece on the processing area in the equipment body, then pulls the handle to close the first protective door and the second protective door, and after the closing is completed, the switch of the equipment body is turned on, and the equipment body is controlled by the control panel to process the workpiece. At the same time, the control panel can be used to control and turn on the switch of the servo motor. The servo motor is powered on to drive the screw shaft. The screw shaft drives the screw sleeve to rotate while driving, and then drives the screw blade to rotate. While the screw blade rotates, it cooperates with the mounting groove to pass through the first guide plate and the second guide plate. The second guide plate will slide the fallen chips and the chips on the protective door onto the spiral blade in the mounting groove, and then the spiral blade will rotate to rotate the chips on the spiral blade into the chip collection container at the bottom. When the chips in the chip collection container need to be processed, hold the protrusion and pull it out from the mounting block, then pull the handle and pull it out, then pull out the chip collection container, pour the chips inside to the appropriate position, then put it back in place, and then insert the protrusion into the mounting block. By setting up a chip removal device, the chips can be discharged in time, avoiding the erosion of the machine tool components by the chips, helping to maintain the good condition of these components, reducing wear, and thus increasing the overall service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a three-dimensional structural diagram of a CNC lathe with a safety device;

[0017] Figure 2 The utility model provides a schematic diagram of the structure of a CNC lathe with a safety device when viewed from above;

[0018] Figure 3 The utility model provides a schematic structural diagram of a chip removal device of a CNC lathe with a safety device;

[0019] Figure 4 The utility model provides a partial structural diagram of a chip removal device of a CNC lathe with a safety device;

[0020] Figure 5 The utility model provides a partial structural schematic diagram of a chip removal device of a CNC lathe with a safety device.

[0021] Legend:

[0022] 1. Machine base; 2. Bottom support; 3. Equipment body; 4. First protective door; 5. Observation glass; 6. Handle; 7. Second protective door; 8. Control panel; 9. Chip removal device; 91. First guide plate; 92. Second guide plate; 93. Mounting slot; 94. Support frame; 95. Servo motor; 96. Screw shaft; 97. Screw sleeve; 98. Screw blade; 99. Limit block; 910. Chip container; 911. Pull handle; 912. Mounting block; 913. Bump. DETAILED DESCRIPTION

[0023] See also Figure 1-Figure 5 The utility model provides a technical solution: a CNC lathe with a safety device, comprising a machine base 1, a bottom support 2 and a chip removal device 9. The bottom support 2 is fixedly connected to the lower surface of the machine base 1, and the upper surface of the machine base 1 is equipped with an equipment body 3. The surface of the equipment body 3 is slidably connected to a first protective door 4, the surface of the first protective door 4 is equipped with an observation glass 5, the surface of the first protective door 4 is equipped with a handle 6, the surface of the equipment body 3 is slidably connected to a second protective door 7, the surface of the second protective door 7 is equipped with a control screen 8, and a chip removal device 9 is provided inside the equipment body 3.

[0024] In this embodiment: the chip removal device 9 includes a first guide plate 91, the interior of the equipment body 3 is fixedly connected to the first guide plate 91, the interior of the equipment body 3 is fixedly connected to the second guide plate 92, the surface of the equipment body 3 is provided with a mounting groove 93, the surface of the equipment body 3 is fixedly connected to a support frame 94, the surface of the support frame 94 is provided with a servo motor 95, the driving end of the servo motor 95 is driven and connected to a screw shaft 96, the surface of the screw shaft 96 is fixedly connected to a screw sleeve 97, the surface of the screw sleeve 97 is fixedly connected to a screw blade 98, the end of the screw shaft 96 away from the servo motor 95 is fixedly connected to a limiting block 99, a limiting groove is provided on the surface of the machine base 1, a chip collecting container 910 is installed on the interior of the limiting groove of the machine base 1, the surface of the chip collecting container 910 is fixedly connected to a pull handle 911, the surface of the machine base 1 is fixedly connected to a mounting block 912, and the surface of the mounting block 912 is provided with a protrusion 913.

[0025] Specifically, the first protective door 4 and the second protective door 7 are both equipped with handles 6 , and the handles 6 are arranged horizontally symmetrically with respect to the machine base 1 .

[0026] The effects achieved by the above components are: the first protective door 4 and the second protective door 7 can protect the processed chips and prevent the chips from splashing and scratching the workers.

[0027] Specifically, the second guide plate 92 contacts the surface of the protective door, and the side surface of the second guide plate 92 is arranged in a triangular shape.

[0028] The effect achieved by the above components is that the second guide plate 92 cooperates with the first guide plate 91 to guide the generated chips and guide them into the installation groove 93.

[0029] Specifically, the contact surface between the support frame 94 and the servo motor 95 is arranged in an arc shape.

[0030] The effect achieved by the above components is that the installation position of the servo motor 95 can be supported by the cooperation between the support frame 94 and the equipment body 3.

[0031] Specifically, the spiral shaft 96 is disposed inside the mounting groove 93 , the spiral shaft 96 is horizontally centered relative to the mounting groove 93 , and the spiral shaft 96 passes through the spiral sleeve 97 .

[0032] The effect achieved by the above components is that the spiral blade 98 can be driven to rotate through the cooperation of the spiral shaft 96 and the servo motor 95.

[0033] Specifically, there are four spiral blades 98 , and the four spiral blades 98 are arranged in a circular array about the spiral sleeve 97 .

[0034] The effect achieved by the above components is that the chips guided into the installation groove 93 can be guided to fall into the chip collecting container 910 through the spiral blade 98 .

[0035] Specifically, the protrusion 913 is arranged in a T shape, the protrusion 913 contacts the surface of the mounting block 912, the surface of the protrusion 913 contacts the surface of the base 1, the protrusion 913 passes through the mounting block 912, and the protrusion 913 is arranged vertically relative to the mounting block 912.

[0036] The above components have the following effects: by cooperating with the protrusion 913 and the mounting block 912 , the position of the chip collecting container 910 can be fixed, thereby preventing the chip collecting container 910 from being displaced due to the vibration generated by the device body 3 during operation.

[0037] Working principle: When the workpiece needs to be processed, the staff pulls open the first protective door 4 and the second protective door 7, and then places the workpiece on the processing area in the equipment body 3, and then pulls the handle 6 to close the first protective door 4 and the second protective door 7. After the closing is completed, the switch of the equipment body 3 is turned on, and the equipment body 3 is controlled by the control panel 8 to process the workpiece. At the same time, the control panel 8 can be used to control and turn on the switch of the servo motor 95. The servo motor 95 is powered on to drive the screw shaft 96. The screw shaft 96 drives the screw sleeve 97 to rotate while driving, and then drives the spiral blade 98 to rotate. While the spiral blade 98 rotates, it cooperates with the mounting groove 93 to remove the fallen cut pieces through the first guide plate 91 and the second guide plate 92. The chips and the chips on the protective door slide onto the spiral blade 98 in the mounting groove 93, and then the spiral blade 98 rotates to rotate the chips on the spiral blade 98 into the chip collecting container 910 at the bottom. When the chips in the chip collecting container 910 need to be processed, hold the protrusion 913 and pull it out from the mounting block 912, then pull the handle 911 and pull it out, then pull out the chip collecting container 910, pour the chips inside to the appropriate position, then put it back in place, and then insert the protrusion 913 into the mounting block 912. By setting up the chip removal device 9, the chips can be discharged in time, avoiding the erosion of the machine tool components by the chips, helping to maintain the good condition of these components, reducing wear, and thus improving the overall service life of the equipment.

Claims

1. A CNC lathe with a safety device, comprising a machine base (1), a bottom support (2) and a chip removal device (9), characterized in that: The lower surface of the machine base (1) is fixedly connected to a bottom support (2), the upper surface of the machine base (1) is mounted with a device body (3), the surface of the device body (3) is slidably connected to a first protective door (4), the surface of the first protective door (4) is mounted with an observation glass (5), the surface of the first protective door (4) is mounted with a handle (6), the surface of the device body (3) is slidably connected to a second protective door (7), the surface of the second protective door (7) is mounted with a control panel (8), and a chip removal device (9) is provided inside the device body (3); The chip removal device (9) comprises a first guide plate (91), the interior of the device body (3) is fixedly connected to the first guide plate (91), the interior of the device body (3) is fixedly connected to the second guide plate (92), the surface of the device body (3) is provided with a mounting groove (93), the surface of the device body (3) is fixedly connected to a support frame (94), the surface of the support frame (94) is provided with a servo motor (95), the driving end of the servo motor (95) is drivingly connected to a screw shaft (96), the surface of the screw shaft (96) is fixedly connected to a screw shaft (96), and the surface of the screw shaft (96) is fixedly connected to a screw shaft (96). A spiral sleeve (97) is fixedly connected to the surface of the spiral sleeve (97) with a spiral blade (98), and one end of the spiral shaft (96) away from the servo motor (95) is fixedly connected to a limiting block (99). A limiting groove is provided on the surface of the machine base (1), and a chip collection container (910) is installed inside the limiting groove of the machine base (1). A pull handle (911) is fixedly connected to the surface of the chip collection container (910), and a mounting block (912) is fixedly connected to the surface of the machine base (1), and a protrusion (913) is provided on the surface of the mounting block (912).

2. A CNC lathe with a safety device according to claim 1, characterized in that: The first protective door (4) and the second protective door (7) are both equipped with handles (6), and the handles (6) are arranged horizontally symmetrically with respect to the machine base (1).

3. A CNC lathe with a safety device according to claim 1, characterized in that: The second guide plate (92) contacts the surface of the protective door, and the side surface of the second guide plate (92) is arranged in a triangular shape.

4. A CNC lathe with a safety device according to claim 1, characterized in that: The contact surface between the support frame (94) and the servo motor (95) is arranged in an arc shape.

5. The CNC lathe with a safety device according to claim 1, characterized in that: The spiral shaft (96) is arranged inside the mounting groove (93), the spiral shaft (96) is arranged horizontally and centrally with respect to the mounting groove (93), and the spiral shaft (96) passes through the spiral sleeve (97).

6. A CNC lathe with a safety device according to claim 5, characterized in that: The number of the spiral blades (98) is four, and the four spiral blades (98) are arranged in a circular array with respect to the spiral sleeve (97).

7. A CNC lathe with a safety device according to claim 5, characterized in that: The protrusion (913) is arranged in a T-shape, the protrusion (913) contacts the surface of the mounting block (912), the surface of the protrusion (913) contacts the surface of the machine base (1), the protrusion (913) passes through the mounting block (912), and the protrusion (913) is arranged vertically relative to the mounting block (912).

Citation Information

Patent Citations

  • Numerical control lathe with safety device

    CN214445006U