Prefabricated wallboard manufacturing mold
The design of movable molds and spacing adjustment devices solves the problems of difficult demoulding of fixed molds and high production costs of multi-size wall panels, and realizes rapid demoulding and multi-size adaptable production.
Patent Information
- Application Number
- CN202422525266.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-18
AI Technical Summary
Existing fixed molds have problems such as difficulty in demoulding and high mold costs when manufacturing multi-sized wall panels.
The movable mold design is adopted, and the spacing adjustment device and the pushing device are used to realize the position adjustment and demoulding of the mold. The adjustment plate and the positioning device are combined to adapt to the production of wall panels of different sizes.
It realizes rapid demoulding of the mold and the production of multi-size wall panels, reducing the mold precision requirements and production costs.
Smart Images

Figure CN223314177U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of building prefabricated component production equipment, and in particular relates to a prefabricated wallboard production mould. Background Art
[0002] Precast concrete parts are concrete components processed in prefabrication plants or construction sites for use in building assembly. Using precast concrete components to construct prefabricated buildings can improve the degree of factory and mechanized construction, save on-site labor, and shorten the construction period.
[0003] Prefabricated concrete slab components are called wall panels. The use of prefabricated wall panels can reduce on-site wet work, save on-site labor, and shorten the construction period.
[0004] In order to meet the needs, wall panels come in many sizes and styles, so the molds used to manufacture wall panels also need to have many styles. On the one hand, fixed molds have the problem of difficulty in demoulding. On the other hand, when manufacturing wall panels of multiple sizes and styles, multiple corresponding molds are required, and the mold cost is also high. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a prefabricated wallboard production mold, which adopts a movable mold and is easy to demould.
[0006] The technical solution adopted in this utility model is:
[0007] A prefabricated wall panel production mold includes two long templates arranged in parallel, a right template and a left template arranged in parallel between the two long templates, and a spacing adjustment device respectively arranged between the left and right ends of the two long templates. Connecting columns are provided on the side walls of both ends of the right template and the left template, connecting holes corresponding to the connecting columns are provided on the long template, and connecting holes are provided at both ends of the long template, wherein the connecting hole at the left end is a circular hole, and the connecting hole at the right end is an oblong hole.
[0008] Furthermore, the connecting column on the right template is cylindrical, and the connecting column on the left template is conical.
[0009] Furthermore, a pushing device is provided on the outer side of the right template, and the pushing device is an oil cylinder or an electric push rod.
[0010] Furthermore, the spacing adjustment device includes a motor, a screw connected to the motor, and a screw nut arranged on the long template. Connecting plates are provided at the left and right ends of the long template, and the screw nuts are correspondingly arranged on the connecting plates. The two relatively arranged screw nuts are matched with the screw through threads.
[0011] Furthermore, the motor is a stepping motor.
[0012] Furthermore, an adjustment plate is connected to the inner side of a long template, and two ends of the adjustment plate are respectively fitted with the left template and the right template.
[0013] Furthermore, a positioning device for positioning the adjustment plate is provided on the long template, and the positioning device includes a pressure plate installed on the long template through a rotating shaft at one end and a limiting nut arranged between the pressure plate and the long template. The other end of the pressure plate contacts the top of the adjustment plate, and a threaded hole for cooperating with the limiting nut is provided on the long template.
[0014] Furthermore, a support rod with adjustable length is provided between the bottom of the adjustment plate and the inner side wall of the long template.
[0015] The positive effects of this utility model are:
[0016] The two long templates of the utility model adopt a movable design, and their positions are adjusted by using a spacing adjustment device. When demoulding is required, the two long templates are moved outward to quickly achieve demoulding. In addition, the connecting holes between the long template and the corresponding left and right templates are one round hole and the other oblong hole, which avoids over-positioning. During the movement of the long template, the connecting column can quickly match with the connecting hole, the matching accuracy requirement is relatively lower, and it is easier to process and manufacture. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the adjustment plate of the utility model;
[0019] Figure 3 This is a schematic diagram of the cooperation between the adjustment plate and the long template of the utility model. DETAILED DESCRIPTION
[0020] Example 1
[0021] As attached Figure 1 As shown, this embodiment provides a mold for manufacturing prefabricated wall panels, including a long template 1, a right template 2, a left template 5, and a spacing adjustment device. The long templates 1 are two parallel templates, and the left template 5 and the right template 2 are located between the two long templates 1 and at both ends of the long templates 1. Connecting columns 3 are provided on both the left template 5 and the right template 2. Connecting holes for matching with the connecting columns 3 are provided at both ends of the long template 1. One connecting hole is a circular hole and the other is an oblong hole. This can avoid over-positioning, relatively low machining accuracy requirements during the mold processing, and facilitates smooth matching of the connecting columns 3 with the corresponding connecting holes during the movement of the long template 1. The position of the two long templates 1 is adjusted by the spacing adjustment device. When demolding is required, the two long templates 1 can be moved outward, which helps to achieve wall panel demolding.
[0022] Preferably, the connecting post 3 on the right template 2 is cylindrical and fits in the oblong hole on the long template 1. The connecting post 3 on the left template 5 is conical and fits in the circular hole on the long template 1. This can further facilitate smooth fit between the long template 1 and the left and right templates.
[0023] A pushing device 10 is provided on the outside of the right template 2. The pushing device 10 adopts an oil cylinder or an electric push rod. When demoulding, the right template 2 moves outward first, and then the two long templates 1 move outward. During processing, the right template 2 moves inward first so that its connecting column is close to the inner end of the oblong hole on the long template 1. Then the two long templates 1 move again to achieve three-sided demoulding.
[0024] The spacing adjustment device includes a motor 7, a lead screw 8, and a lead screw nut. Connecting plates 9 are provided at the left and right ends of the long template 1. The lead screw nut is fixed to the connecting plate 9. The motor 7 is located between the two opposing connecting plates 9. The lead screw 8 is connected to the motor 7 in a transmission manner. The threads at both ends of the lead screw 8 are in opposite directions and respectively engage with the two corresponding lead screw nuts through threads. When the motor 7 drives the lead screw 8 to rotate, it drives the two long templates 1 to move inward or outward at the same time. The motor 7 uses a stepper motor. After the long template 1 moves inward into position, the motor 7 still maintains the force, making the long template 1 more closely contacted with the left and right templates.
[0025] Example 2
[0026] This embodiment is improved on the basis of embodiment 1. Figure 2 、 3 As shown, an adjustment plate 11 is installed on the inner side of one of the long templates 1, and the two ends of the adjustment plate 11 are respectively fitted with the left template 5 and the right template 2. The width of the prefabricated wall panel is adjusted by adjusting the plate 11, so that the production of wall panels of different sizes can be achieved.
[0027] Preferably, a positioning device for positioning the adjustment plate 11 is provided on the long template 1. The positioning device includes a mounting seat 13 provided at the outer end of the top of the long template 1, a pressure plate 12 connected to the mounting seat 13 at one end by a rotating shaft, and a limiting nut 14 installed on the pressure plate 12 and the long template 1. The other end of the pressure plate 12 presses the top position of the adjustment plate 11 to position the upper end position of the adjustment plate 11. A through hole is provided on the pressure plate 12, and a threaded hole corresponding to the position of the through hole is provided on the top surface of the long template 1. The limiting nut 14 passes through the through hole from above and is threadedly connected to the threaded hole to provide downward pressure on the pressure plate 12 to ensure positioning accuracy. After the right template 2 moves inward into position, the right end of the adjustment plate 11 fits against the right template 2.
[0028] To further improve positioning accuracy, an adjustable-length support rod 15 is installed between the bottom of the adjustment plate 11 and the inner sidewall of the corresponding long template 1. This is used to position the bottom of the adjustment plate 11 and prevent it from shifting during production. The position of the adjustment plate 11 can be adjusted according to production and processing requirements, allowing the production of wall panels of various sizes.
[0029] The right template 2 and the two long templates 1 of the utility model can be adjusted in position, can be demoulded on three sides, can achieve rapid demoulding, and improve demoulding efficiency. At the same time, the design of the adjustment plate 11 can be used to produce wall panels of different widths and sizes to meet more production and processing requirements.
[0030] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A prefabricated wall panel production mold, characterized in that The invention comprises two long templates (1) arranged in parallel, a right template (2) and a left template (5) arranged in parallel between the two long templates (1), and spacing adjustment devices respectively arranged between the left and right ends of the two long templates (1); connecting columns (3) are provided on the side walls at both ends of the right template (2) and the left template (5); connecting holes corresponding to the connecting columns (3) are provided on the long template (1); and connecting holes are provided at both ends of the long template (1), wherein the connecting hole at the left end is a circular hole, and the connecting hole at the right end is an oblong hole (4).
2. A prefabricated wallboard production mold according to claim 1, characterized in that The connecting column (3) on the right template (2) is cylindrical, and the connecting column (3) on the left template (5) is conical.
3. A prefabricated wall panel production mold according to claim 1, characterized in that A pushing device (10) is provided on the outside of the right template (2), and the pushing device (10) is an oil cylinder or an electric push rod.
4. A prefabricated wall panel production mold according to claim 1, characterized in that The spacing adjustment device comprises a motor (7), a lead screw (8) connected to the motor (7) in a transmission manner, and a lead screw nut arranged on the long template (1). Connecting plates (9) are provided at the left and right ends of the long template (1). The lead screw nuts are correspondingly arranged on the connecting plates (9). The two lead screw nuts arranged opposite to each other are engaged with the lead screw (8) through threads.
5. A prefabricated wall panel production mold according to claim 4, characterized in that The motor (7) is a stepping motor.
6. The prefabricated wall panel production mold according to claim 1, characterized in that An adjustment plate (11) is connected to the inner side of a long template (1), and two ends of the adjustment plate (11) are respectively fitted with the left template (5) and the right template (2).
7. A prefabricated wallboard production mold according to claim 6, characterized in that A positioning device for positioning the adjustment plate (11) is provided on the long template (1), the positioning device comprising a pressure plate (12) mounted on the long template (1) via a rotating shaft at one end and a limiting nut (14) arranged between the pressure plate (12) and the long template (1), the other end of the pressure plate (12) contacts the top of the adjustment plate (11), and a threaded hole for matching with the limiting nut (14) is provided on the long template (1).
8. The prefabricated wall panel production mold according to claim 7, characterized in that A support rod (15) with adjustable length is provided between the bottom of the adjustment plate (11) and the inner side wall of the long template (1).