Filling barrel cover

By designing a stirring mechanism on the filling barrel cover, the problem of uneven material distribution in the filling barrel is solved, ensuring uniform distribution of materials and improving the quality and yield rate of the filled products.

CN223315556UActive Publication Date: 2025-09-09GUANGZHOU TECH LONG PACKAGING MACHINERY CO LTD
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Patent Information

Application Number
CN202422589886.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-09
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

Uneven distribution of materials in the filling barrel results in uneven quality of the product after filling, reducing the yield rate.

Method used

A filling barrel cover is designed, which includes a barrel cover assembly, a mounting frame, a driving member and a stirring mechanism. The driving member drives the stirring mechanism to rotate in the filling barrel to ensure uniform distribution of materials.

Benefits of technology

It achieves uniform distribution of materials in the filling barrel, improves the quality and consistency of the filled products, and increases the yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of filling equipment, and discloses a filling barrel cover. The filling barrel cover comprises a barrel cover assembly, a mounting frame, a driving part and a stirring mechanism, the barrel cover assembly covers an opening of a filling barrel, the mounting frame is fixed to the barrel cover assembly, the driving part is mounted on the mounting frame, the stirring mechanism is fixedly connected with the driving end of the driving part, the driving part can drive the stirring mechanism to rotate, and at least part of the stirring mechanism extends into the filling barrel. The mounting frame provides a mounting and supporting platform for the driving part; the stirring mechanism rotates in the filling barrel under the action of the driving part so as to stir the materials in the filling barrel, so that the materials can be uniformly distributed in the filling barrel, it is guaranteed that the materials can be uniformly filled into all containers in the subsequent filling process, and the overall quality and consistency of products are remarkably improved. According to the filling barrel cover, the problem that materials in a filling barrel are not uniformly distributed is effectively solved, and the quality and the yield of filled products can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of filling equipment, in particular to a filling barrel cover. Background Art

[0002] A filling machine is a device used to pour liquid into packaging containers. It is commonly used to fill liquids such as various beverages, cooking oils, and some daily chemical products. Among them, the filling barrel of the filling machine is used to store the material to be filled to facilitate subsequent filling operations. In the existing technology, the uneven distribution of materials in the filling barrel has become a problem that needs to be solved. For example, when filling juice containing pulp, if the juice is left to stand for a long time, the pulp will settle to the bottom of the barrel due to gravity. This will not only lead to significant differences in the solid content (i.e., pulp) of each product after filling, but also directly affect the overall quality of the product, resulting in uneven product quality and lowering the yield rate.

[0003] Therefore, it is necessary to provide a filling barrel cover to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a filling barrel cover, which solves the problem of uneven distribution of materials in the filling barrel and is conducive to improving the quality and yield rate of the filled products.

[0005] To achieve this purpose, the present invention adopts the following technical solutions:

[0006] A filling barrel cover, which is used to cover a filling barrel, and comprises:

[0007] A barrel cover assembly, the barrel cover assembly is arranged to cover the opening of the filling barrel;

[0008] a mounting bracket, the mounting bracket being fixed to the barrel cover assembly;

[0009] a driving member, the driving member being mounted on the mounting frame;

[0010] A stirring mechanism is fixedly connected to the driving end of the driving member, the driving member can drive the stirring mechanism to rotate, and the stirring mechanism at least partially extends into the filling barrel.

[0011] Preferably, the stirring mechanism comprises:

[0012] a mounting assembly, the mounting assembly being fixedly connected to the driving end of the driving member;

[0013] A stirring assembly, wherein a plurality of stirring assemblies are arranged in a circular shape on the mounting assembly, and the stirring assemblies extend into the filling barrel, and the stirring assemblies can stir the material in the filling barrel.

[0014] Preferably, the stirring mechanism further comprises:

[0015] The mounting seat is arranged on the mounting assembly, and the stirring assembly is slidably arranged on the mounting seat along the vertical direction.

[0016] Preferably, the stirring assembly comprises:

[0017] a stirring shaft, the stirring shaft being slidably disposed on the mounting seat along a vertical direction;

[0018] A stirring blade is provided at the end of the stirring shaft, and the stirring blade is provided at an angle to the stirring shaft.

[0019] Preferably, the mounting seat includes a mounting portion and a clamping portion, and grooves are provided on the mounting portion and the clamping portion. The two grooves constitute a clamping groove, and the stirring shaft can be slidably arranged in the clamping groove. The locking member can drive the clamping portion and the mounting portion to approach each other to clamp the stirring shaft.

[0020] Preferably, the installation assembly includes:

[0021] a mounting member, the mounting member being fixedly connected to the driving end of the driving member;

[0022] A mounting ring is fixed on the mounting piece, and a plurality of stirring assemblies are arranged at intervals on the outer circumference of the mounting ring.

[0023] Preferably, the barrel cover assembly is composed of a plurality of interconnected cover plates, wherein the cover plates include a fixed cover plate and a movable cover plate, the movable cover plate is hingedly connected to two adjacent cover plates, and the movable cover plate faces the stirring assembly.

[0024] Preferably, the filling barrel cover further includes a cleaning assembly, which includes:

[0025] A cleaning pipeline, the cleaning pipeline is arranged on the barrel cover assembly, the cleaning pipeline has a pipeline inlet, and the cleaning liquid can enter the cleaning pipeline through the pipeline inlet;

[0026] A cleaning ball is connected to the cleaning pipeline, the cleaning ball passes through the barrel cover assembly to extend into the filling barrel, and the cleaning liquid can be sprayed into the filling barrel by the cleaning ball.

[0027] Preferably, the filling barrel cover further includes a temperature sensor, and the temperature sensor is used to detect the temperature of the material in the filling barrel.

[0028] Preferably, the filling barrel cover further comprises a tuning fork liquid level switch, which can monitor the liquid level in the filling barrel.

[0029] Beneficial effects of the utility model:

[0030] This filling barrel cover includes a barrel cover assembly, a mounting frame, a driving member and a stirring mechanism. The barrel cover assembly is located at the opening of the filling barrel, the mounting frame is fixed to the barrel cover assembly, the driving member is installed on the mounting frame, and the stirring mechanism is fixedly connected to the driving end of the driving member. The driving member can drive the stirring mechanism to rotate, and the stirring mechanism at least partially extends into the filling barrel. The barrel cover assembly is located at the opening of the filling barrel, ensuring the hygiene inside the filling barrel; the mounting frame provides an installation and support platform for the driving member; the stirring mechanism realizes rotational motion in the filling barrel under the action of the driving member to stir the material in the filling barrel, so that the material can be evenly distributed in the filling barrel, ensuring that the material can be evenly filled into each container during the subsequent filling process, significantly improving the overall quality and consistency of the product. This filling barrel cover effectively solves the problem of uneven distribution of materials in the filling barrel, which is conducive to improving the quality and yield rate of the filled products. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic structural diagram of the filling barrel cover and the filling barrel provided by the utility model;

[0032] Figure 2 This is a structural diagram of the filling barrel cover provided by the utility model;

[0033] Figure 3 yes Figure 2 A partial enlarged view of part A.

[0034] In the picture:

[0035] 100, filling barrel; 1001, annular outer wall; 1002, annular inner wall; 1003, bottom surface; 1004, cavity;

[0036] 1. Barrel cover assembly; 11. Fixed cover; 12. Movable cover; 13. Liquid inlet;

[0037] 2. Mounting frame; 21. Support legs;

[0038] 3. Driving parts;

[0039] 41. Mounting assembly; 411. Mounting ring; 412. Mounting member; 42. Stirring assembly; 421. Stirring shaft; 422. Stirring blade; 43. Mounting seat; 431. Mounting portion; 432. Clamping portion; 433. Locking member;

[0040] 51. Cleaning pipeline; 511. Pipe inlet; 52. Cleaning ball;

[0041] 61. Temperature sensor; 62. Tuning fork liquid level switch; 63. Capacitive sensor. DETAILED DESCRIPTION

[0042] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.

[0043] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0044] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0045] In the description of this embodiment, the terms "upper," "lower," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.

[0046] A filling machine is a device used to pour liquid into packaging containers. It is commonly used to fill liquids such as various beverages, cooking oils, and some daily chemical products. Among them, the filling barrel of the filling machine is used to store the material to be filled to facilitate subsequent filling operations. In the existing technology, the uneven distribution of materials in the filling barrel has become a problem that needs to be solved. For example, when filling juice containing pulp, if the juice is left to stand for a long time, the pulp will settle to the bottom of the barrel due to gravity. This will not only lead to significant differences in the solid content (i.e., pulp) of each product after filling, but also directly affect the overall quality of the product, resulting in uneven product quality and lowering the yield rate.

[0047] In order to solve the above problems, Figure 1-Figure 3 As shown, this embodiment provides a filling barrel cover. This filling barrel cover includes a barrel cover assembly 1, a mounting frame 2, a driving member 3 and a stirring mechanism. The barrel cover assembly 1 is mounted on the opening of the filling barrel 100, the mounting frame 2 is fixed to the barrel cover assembly 1, and the driving member 3 is mounted on the mounting frame 2. The stirring mechanism is fixedly connected to the driving end of the driving member 3, and the driving member 3 can drive the stirring mechanism to rotate, and the stirring mechanism at least partially extends into the filling barrel 100. The barrel cover assembly 1 is mounted on the opening of the filling barrel 100 to ensure the hygiene of the filling barrel 100; the mounting frame 2 provides a mounting and support platform for the driving member 3; the stirring mechanism rotates in the filling barrel 100 under the action of the driving member 3 to stir the material in the filling barrel 100, so that the material can be evenly distributed in the filling barrel 100, ensuring that the material can be evenly filled into each container during the subsequent filling process, significantly improving the overall quality and consistency of the product. The filling barrel cover effectively solves the problem of uneven distribution of materials in the filling barrel 100, which is beneficial to improving the quality and yield rate of the filled products.

[0048] In this embodiment, if Figure 1 As shown, the filling barrel 100 is annular in shape and has an annular outer wall 1001, an annular inner wall 1002, and a bottom surface 1003. The annular outer wall 1001, the annular inner wall 1002, and the bottom surface 1003 enclose a cavity 1004 of the filling barrel 100, into which the material is filled. Accordingly, the barrel cover assembly 1 is also annular in shape and is disposed on the opening of the filling barrel 100 to seal the cavity 1004. Specifically, the barrel cover assembly 1 has a liquid inlet 13, through which the material is poured into the filling barrel 100 more conveniently and quickly.

[0049] In this embodiment, the driving member 3 is a motor, and in other embodiments, the driving member 3 is a cylinder. It should be noted that any structure in the prior art that can drive the stirring mechanism to rotate can be used as the driving member 3 in this embodiment, and this embodiment does not limit this.

[0050] Specifically, if Figure 1、 Figure 2 As shown, the mounting frame 2 has a plurality of supporting legs 21, which can be supported on the mounting surface so that the driving member 3 can be jointly supported by the mounting surface and the barrel cover assembly 1, thereby extending the life of the barrel cover assembly 1 and preventing the driving member 3 from causing damage to the barrel cover assembly 1.

[0051] Specifically, if Figure 1 As shown, the stirring mechanism includes a mounting assembly 41 and a stirring assembly 42. The mounting assembly 41 is fixedly connected to the driving end of the driving member 3. Several stirring assemblies 42 are arranged on the mounting assembly 41 in a circular shape. The stirring assemblies 42 extend into the filling barrel 100. The stirring assemblies 42 can stir the material in the filling barrel 100. The fixed connection between the mounting assembly 41 and the driving end of the driving member 3 ensures the stability of the stirring mechanism during operation and reduces the risk of uneven stirring due to vibration or shaking; the stirring assemblies 42 are arranged on the mounting assembly 41 in a circular shape to ensure that the material can be stirred evenly and comprehensively in the filling barrel 100. It should be noted that the number of stirring assemblies 42 can be adjusted according to actual needs to optimize the stirring effect and improve the stirring efficiency. The specific number is not limited in this embodiment.

[0052] Specifically, if Figure 1 、 Figure 2 As shown, the mounting assembly 41 includes a mounting member 412 and a mounting ring 411. The mounting member 412 is fixedly connected to the driving end of the driving member 3. The mounting ring 411 is fixed to the mounting member 412. Several stirring assemblies 42 are arranged at intervals on the outer periphery of the mounting ring 411. The direct fixed connection between the mounting member 412 and the driving member 3 ensures the high efficiency and stability of power transmission, reduces energy loss and vibration; the mounting ring 411 serves as the supporting structure of the stirring assembly 42, and its design of being fixed on the mounting member 412 makes the entire mounting assembly 41 more compact and reduces the occupied space. In this embodiment, the mounting assembly 41 is located in the circular ring of the barrel cover assembly 1, and the mounting ring 411, the output shaft of the driving member 3 and the barrel cover assembly 1 are concentrically arranged.

[0053] Specifically, if Figure 1 、 Figure 2 As shown, the stirring mechanism further includes a mounting seat 43, which is disposed on the mounting assembly 41. The stirring assembly 42 is slidably disposed in a vertical direction on the mounting seat 43. By adjusting the sliding position of the stirring assembly 42, the depth to which the stirring assembly 42 extends into the material can be changed, so that the stirring depth can be adjusted according to stirring requirements, thereby improving the versatility and flexibility of the stirring mechanism.

[0054] In this embodiment, if Figure 1 、 Figure 2As shown, the stirring assembly 42 includes a stirring shaft 421 and stirring blades 422. The stirring shaft 421 is slidably mounted on the mounting base 43 in a vertical direction. The stirring blades 422 are disposed at the end of the stirring shaft 421 and are arranged at an angle to the stirring shaft 421. The stirring blades 422 are arranged at an angle to the stirring shaft 421, which helps to apply forces in different directions to the material during the stirring process, thereby improving mixing uniformity and stirring efficiency. The depth to which the stirring assembly 42 extends into the material can be changed by sliding the stirring shaft 421, which is simple and convenient.

[0055] Specifically, if Figure 1 、 Figure 3 As shown, the mounting seat 43 includes a mounting portion 431 and a clamping portion 432. Grooves are provided on the mounting portion 431 and the clamping portion 432. The two grooves constitute a clamping groove. The stirring shaft 421 is slidably arranged in the clamping groove. The locking member 433 can drive the clamping portion 432 and the mounting portion 431 to approach each other to clamp the stirring shaft 421. The stirring shaft 421 is set in the clamping groove. Loosening the locking member 433 can allow the stirring shaft 421 to slide freely to the desired position. Locking the locking member 433 drives the clamping portion 432 and the mounting portion 431 to approach each other to clamp the stirring shaft 421 in the clamping groove, so that the position of the stirring shaft 421 is fixed. By adjusting the locking member 433, the clamping force of the clamping portion 432 and the mounting portion 431 on the stirring shaft 421 can be flexibly controlled. The adjustment method is simple and quick.

[0056] Furthermore, if Figure 2 As shown, the barrel cover assembly 1 is composed of multiple interconnected cover plates, including a fixed cover plate 11 and a movable cover plate 12. The movable cover plate 12 is hingedly connected to two adjacent cover plates, and the movable cover plate 12 faces the stirring assembly 42. The hinged connection between the movable cover plate 12 and the adjacent cover plates allows the movable cover plate 12 to be easily opened. When the stirring assembly 42 needs to be adjusted, it can be adjusted by opening the movable cover plate 12 without complicated disassembly or installation steps, thereby improving the flexibility and adaptability of the filling barrel cover.

[0057] Specifically, if Figure 1 、 Figure 2As shown, this filling bucket cover also includes a cleaning assembly, which includes a cleaning pipe 51 and a cleaning ball 52. The cleaning pipe 51 is provided on the bucket cover assembly 1 and has a pipe inlet 511. Cleaning liquid can enter the cleaning pipe 51 through the pipe inlet 511. The cleaning ball 52 is in communication with the cleaning pipe 51. The cleaning ball 52 passes through the bucket cover assembly 1 to extend into the filling bucket 100. The cleaning liquid can be sprayed into the filling bucket 100 by the cleaning ball 52. The cleaning pipe 51 is provided on the bucket cover assembly 1, allowing the cleaning liquid to directly enter the cleaning pipe 51 through the pipe inlet 511 and be sprayed into the filling bucket 100 via the cleaning ball 52. This design ensures that the cleaning liquid is evenly distributed within the filling bucket 100, thereby achieving comprehensive cleaning of the inner wall of the filling bucket 100.

[0058] Specifically, if Figure 2 As shown, the filling barrel cover also includes a temperature sensor 61, which is used to detect the temperature of the material in the filling barrel 100. The temperature sensor 61 can detect the temperature of the material in the filling barrel 100 in real time and accurately, ensuring that the material is stored and filled within an appropriate temperature range, thereby improving the quality and stability of the product.

[0059] Specifically, if Figure 2 As shown, the filling barrel cover also includes a capacitance sensor 63. The capacitance sensor 63 can also detect the properties of the material, such as humidity, concentration, etc., according to the change of the dielectric constant of the material.

[0060] Specifically, if Figure 2 As shown, the filling barrel cover also includes a tuning fork liquid level switch 62, which can monitor the liquid level in the filling barrel 100. The tuning fork liquid level switch 62 can monitor the liquid level changes in the filling barrel 100 in real time, ensuring that the material is stored and processed within the appropriate liquid level range. This real-time liquid level monitoring helps prevent material overflow or drying up, thereby ensuring the continuity and stability of the production process.

[0061] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. A filling barrel cover, which is used to cover a filling barrel (100), characterized in that: The filling barrel cover comprises: A barrel cover assembly (1), the barrel cover assembly (1) being arranged to cover the opening of the filling barrel (100); A mounting frame (2), wherein the mounting frame (2) is fixed to the barrel cover assembly (1); A driving member (3), the driving member (3) being mounted on the mounting frame (2); A stirring mechanism is fixedly connected to the driving end of the driving member (3), the driving member (3) is capable of driving the stirring mechanism to rotate, and the stirring mechanism at least partially extends into the filling barrel (100).

2. The filling barrel cover according to claim 1, characterized in that: The stirring mechanism comprises: A mounting assembly (41), wherein the mounting assembly (41) is fixedly connected to the driving end of the driving member (3); A stirring assembly, wherein a plurality of stirring assemblies are arranged in a circular shape on the mounting assembly (41), and the stirring assemblies extend into the filling barrel (100), and the stirring assemblies can stir the material in the filling barrel (100).

3. The filling barrel cover according to claim 2, characterized in that: The stirring mechanism also includes: A mounting seat (43) is provided on the mounting assembly (41), and the stirring assembly is slidably provided on the mounting seat (43) along a vertical direction.

4. The filling barrel cover according to claim 3, characterized in that: The stirring assembly comprises: a stirring shaft (421), the stirring shaft (421) being slidably disposed on the mounting seat (43) along a vertical direction; A stirring blade (422), wherein the stirring blade (422) is arranged at the end of the stirring shaft (421), and the stirring blade (422) and the stirring shaft (421) are arranged at an angle.

5. The filling barrel cover according to claim 4, characterized in that: The mounting seat (43) includes a mounting portion (431) and a clamping portion (432). The mounting portion (431) and the clamping portion (432) are both provided with grooves. The two grooves constitute a clamping groove. The stirring shaft (421) can be slidably arranged in the clamping groove. The locking member (433) can drive the clamping portion (432) and the mounting portion (431) to approach each other to clamp the stirring shaft (421).

6. The filling barrel cover according to claim 2, characterized in that: The mounting assembly (41) comprises: A mounting member (412), wherein the mounting member (412) is fixedly connected to the driving end of the driving member (3); A mounting ring (411) is fixed on the mounting member (412), and a plurality of stirring assemblies are arranged at intervals on the outer periphery of the mounting ring (411).

7. The filling barrel cover according to claim 2, characterized in that: The barrel cover assembly (1) is composed of a plurality of mutually connected cover plates, wherein the cover plates include a fixed cover plate (11) and a movable cover plate (12), wherein the movable cover plate (12) is hingedly connected to two adjacent cover plates, and the movable cover plate (12) faces the stirring assembly.

8. The filling barrel cover according to any one of claims 1 to 7, characterized in that: The filling barrel cover also includes a cleaning component, which includes: A cleaning pipeline (51), the cleaning pipeline (51) is arranged on the barrel cover assembly (1), and the cleaning pipeline (51) has a pipeline inlet (511), and a cleaning liquid can enter the cleaning pipeline (51) through the pipeline inlet (511); A cleaning ball (52) is connected to the cleaning pipeline (51), and the cleaning ball (52) passes through the barrel cover assembly (1) to extend into the filling barrel (100). The cleaning liquid can be sprayed into the filling barrel (100) by the cleaning ball (52).

9. The filling barrel cover according to any one of claims 1 to 7, characterized in that: The filling barrel cover further comprises a temperature sensor (61), and the temperature sensor (61) is used to detect the temperature of the material in the filling barrel (100).

10. The filling barrel cover according to any one of claims 1 to 7, characterized in that: The filling barrel cover further comprises a tuning fork liquid level switch (62), and the tuning fork liquid level switch (62) is capable of monitoring the liquid level in the filling barrel (100).