Tamping coke oven collapsed coal spiral collecting device

The spiral coal collection device for ramming coke oven collapsed coal automatically identifies and collects collapsed coal, solving the problem of equipment blockage caused by coal collapse and improving the automation level and production efficiency of the coke oven.

CN223316623UActive Publication Date: 2025-09-09DALIAN HUARUI HEAVY IND COKE OVEN VEHICLE EQUIP +1
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Patent Information

Application Number
CN202422606675.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-09
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

During the coal transportation process in ramming coke ovens, coal often collapses, causing blockage of the coal loading bottom plate, affecting the stable operation and automation efficiency of the coke oven mechanical equipment, and making it difficult to clean.

Method used

A spiral collection device for collapsed coal in ramming coke ovens is designed, which includes a double-screw conveyor, a coal collection belt conveyor and a coal transfer belt conveyor. The device can automatically identify and collect collapsed coal, and squeeze large pieces of coal into a collection hopper through the relative movement of the double-screw conveyor.

Benefits of technology

It realizes the comprehensive collection of coal of different particle sizes, improves the processing efficiency of collapsed coal, reduces equipment damage and environmental pollution, and improves the automation level and production efficiency of coke oven equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tamping coke oven collapsed coal spiral collecting device which comprises a vehicle body steel structure, a double-screw conveyor, a coal collecting belt conveyor, a coal transferring belt conveyor, a collecting hopper and a collecting baffle, when coal collapses in the conveying process, related parts are automatically started, the coal falls into the double-screw conveyor from the two sides through the baffle, and the coal is conveyed to the collecting hopper through the collecting baffle. Large coal materials are crushed through clockwise and anticlockwise spiral relative movement, then fall into a collecting belt conveyor, fall into a collecting hopper through a transfer belt conveyor, and are finally carried away by a carrier loader. The device can collect different particle coal materials, is convenient to transport, reduces the maintenance amount, also improves the automation and environmental protection property of coke oven machinery, and has a good market prospect.
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Description

Technical Field

[0001] The utility model relates to the field of metallurgy and coking, and in particular to a spiral collection device for collapsed coal in a ramming coke oven. Background Art

[0002] The tamping process is a valuable technology in the coking process. It offers unique advantages, enabling the rational inclusion of a certain amount of low-quality coal during the coal blending process, replacing high-quality coal for coking operations. This approach not only more efficiently utilizes coal resources and fully taps the potential value of low-quality coal, but also significantly improves the quality of coke while maintaining the same blending ratio, thereby enhancing the economic benefits and quality assurance of coke production.

[0003] As the core and key part of the entire set of ramming coke oven equipment, the ramming coal loading car has the important mission of accurately delivering the rammed and compacted coal into the carbonization chamber of the furnace body. However, in the actual process of transporting coal, some difficult problems are often encountered. Among them, coal collapse occurs from time to time. When the coal collapses, the fallen coal will form an obstruction, blocking the forward path of the coal loading bottom plate, and thus preventing the coal loading work from proceeding smoothly. The coal used in large-scale ramming coke ovens currently weighs more than 50 tons. A large amount of collapsed coal is piled up, and it is very difficult to clean it up. This situation has seriously affected the normal production order of coke oven machinery and equipment and the efficiency of automated operation, and has become one of the important factors restricting the stable operation of the entire coke oven production system. An effective solution is urgently needed to improve this situation. Summary of the Invention

[0004] In response to the technical problem that coal collapse causes a large amount of fallen coal, which affects the stable operation of coke oven machinery and equipment, a spiral collection device for collapsed coal in a tamping coke oven is provided. The utility model designs a spiral collection device for collapsed coal in a tamping coke oven. The spiral collection device for automatically identifying and collecting collapsed coal in a tamping coke oven is used on a tamping coal loading vehicle to automatically identify and collect collapsed coal that occurs during the loading process.

[0005] The technical means adopted by this utility model are as follows:

[0006] A spiral collection device for ramming coke oven collapsed coal, comprising: a vehicle body steel structure, a double-screw conveyor, a coal collecting belt conveyor, a coal transferring belt conveyor, a collecting bucket, and a collecting baffle;

[0007] The double screw conveyor, coal collection belt conveyor, coal transfer belt conveyor, and collection bucket are fixed on the vehicle body steel structure, the collection baffle is fixed on the double screw conveyor, the double screw conveyor is located above the coal collection belt conveyor, the coal collection belt conveyor and coal transfer belt conveyor are placed vertically, and the collection bucket is located below the coal transfer belt conveyor;

[0008] The double-screw conveyor includes a clockwise screw conveyor and a counterclockwise screw conveyor, which move relative to each other, and the discharge port is below the double-screw conveyor.

[0009] Furthermore, the coal is fed into the carbonization chamber from the coal loading bottom plate. When the coal collapses, the double screw conveyor, the coal collecting belt conveyor and the coal transferring belt conveyor are started.

[0010] Furthermore, the coal falls from both sides of the running direction and falls into the double screw conveyor through the collecting baffle. The collapsed coal is squeezed by the clockwise screw conveyor and the counterclockwise screw conveyor to crush the large pieces of coal, and then falls into the coal collecting belt conveyor through the discharge port.

[0011] Furthermore, the coal falls from the coal collecting belt conveyor to the coal transferring belt conveyor, and then falls into the collecting bucket from the coal transferring belt conveyor.

[0012] Furthermore, the double screw conveyor collects all collapsed coal materials and sends them into a collecting bucket.

[0013] Due to the adoption of the above technical solution, compared with the prior art, the present invention has the following advantages:

[0014] 1. The utility model provides a spiral collection device for collapsed coal in a ramming coke oven. The double-screw conveyor can collect all the collapsed coal regardless of the particle size. This comprehensive collection capability avoids the problem that traditional scrapers are difficult to collect coal of different particle sizes. The collected coal can be smoothly sent to the collection bucket and then transported away by a carrier. The whole process forms an efficient transportation chain, which greatly improves the processing efficiency of collapsed coal and reduces the delay of coal loading caused by coal accumulation.

[0015] 2. The utility model provides a spiral collection device for collapsed coal in a ramming coke oven, which can effectively collect collapsed coal and avoid damage to the equipment caused by the accumulation of coal around the equipment.

[0016] 3. The utility model provides a spiral collection device for collapsed coal in a ramming coke oven. When coal collapse occurs, the device can automatically start the double-screw conveyor, coal collection belt conveyor, coal transfer belt conveyor and other components to perform collection work. This automated operation mode does not require excessive human intervention, which meets the requirements of the modern coke oven industry for the continuous improvement of the automation level of coke oven machinery, improves the degree of automation of the entire ramming coke oven equipment, and reduces the uncertainty and error caused by manual operation.

[0017] 4. The utility model provides a spiral collection device for ramming coke oven collapsed coal, which can collect collapsed coal in time and avoid environmental pollution caused by coal scattering.

[0018] Based on the above reasons, the utility model can be promoted in the field of metallurgy and coking. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0020] Figure 1 This is a front view of a spiral collection device for ramming coke oven collapsed coal according to the utility model;

[0021] Figure 2 This is a top view of a spiral collection device for ramming coke oven collapsed coal according to the utility model;

[0022] Figure 3 This is a side view of a spiral collection device for ramming coke oven coal collapse according to the utility model;

[0023] Figure 4 The utility model is a schematic diagram of a double screw conveyor of a spiral collection device for ramming coke oven collapsed coal.

[0024] In the figure: 1. Car body steel structure; 2. Double screw conveyor; 3. Coal collection belt conveyor; 4. Coal transfer belt conveyor; 5. Collection bucket; 6. Collection baffle; 2-1. Clockwise screw conveyor; 2-2. Counterclockwise screw conveyor. DETAILED DESCRIPTION

[0025] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0027] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0028] Unless otherwise specifically stated, the relative arrangement of the parts and steps, the numerical expressions and the numerical values ​​described in these embodiments do not limit the scope of the present invention. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0029] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention: the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0030] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0031] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.

[0032] like Figures 1 to 4 As shown, the utility model provides a spiral collection device for ramming coke oven collapsed coal, comprising: a vehicle body steel structure 1, a double screw conveyor 2, a coal collection belt conveyor 3, a coal transfer belt conveyor 4, a collection bucket 5, and a collection baffle 6;

[0033] The double screw conveyor 2, the coal collecting belt conveyor 3, the coal transferring belt conveyor 4, and the collecting bucket 5 are fixed on the vehicle body steel structure 1, and the collecting baffle 6 is fixed on the double screw conveyor 2. The double screw conveyor 2 is located above the coal collecting belt conveyor 3. The coal collecting belt conveyor 3 and the coal transferring belt conveyor 4 are placed vertically, and the collecting bucket 5 is located below the coal transferring belt conveyor 4.

[0034] The double screw conveyor 2 includes a clockwise screw conveyor 2 - 1 and a counterclockwise screw conveyor 2 - 2 , which move relative to each other, and a discharge port is located below the double screw conveyor 2 .

[0035] Furthermore, after the coal is tamped and formed in the tamping box, it is sent into the carbonization chamber by the coal loading bottom plate. When the coal collapses, the double screw conveyor 2, the coal collecting belt conveyor 3, and the coal transferring belt conveyor 4 are started.

[0036] Furthermore, the coal falls from both sides of the running direction and falls into the double screw conveyor 2 through the collecting baffle 6. The collapsed coal is squeezed by the clockwise screw conveyor 2-1 and the counterclockwise screw conveyor 2-2 to crush the large pieces of coal, and then falls into the coal collecting belt conveyor 3 through the discharge port.

[0037] Furthermore, the clockwise screw conveyor 2-1 and the counterclockwise screw conveyor 2-2 in the double screw conveyor 2 move relative to each other, and the collapsed coal is squeezed by the clockwise screw conveyor 2-1 and the counterclockwise screw conveyor 2-2 to crush the large pieces of coal, and then falls onto the coal collection belt conveyor 3 through the discharge port.

[0038] Furthermore, the coal falls from the coal collecting belt conveyor 3 to the coal transferring belt conveyor 4 , and then falls from the coal transferring belt conveyor 4 to the collecting bucket 5 .

[0039] Furthermore, the double screw conveyor 2 collects all the collapsed coal and sends them into the collecting hopper 5, and the coal is finally transported away by a transport vehicle.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A spiral collection device for ramming coke oven collapsed coal, characterized in that: include: Car body steel structure, double screw conveyor, coal collection belt conveyor, coal transfer belt conveyor, collection bucket, collection baffle; The double screw conveyor, coal collection belt conveyor, coal transfer belt conveyor, and collection bucket are fixed on the vehicle body steel structure, the collection baffle is fixed on the double screw conveyor, the double screw conveyor is located above the coal collection belt conveyor, the coal collection belt conveyor and coal transfer belt conveyor are placed vertically, and the collection bucket is located below the coal transfer belt conveyor; The double-screw conveyor includes a clockwise screw conveyor and a counterclockwise screw conveyor, which move relative to each other, and the discharge port is below the double-screw conveyor.

2. The spiral collection device for ramming coke oven coal collapse according to claim 1, characterized in that: The coal is fed into the carbonization chamber from the coal loading bottom plate. When the coal collapses, the double screw conveyor, coal collecting belt conveyor and coal transferring belt conveyor are started.

3. The spiral collection device for ramming coke oven coal collapse according to claim 1, characterized in that: The coal falls from both sides of the running direction and falls into the double screw conveyor through the collecting baffle. The collapsed coal is squeezed by the clockwise screw conveyor and the counterclockwise screw conveyor to crush the large pieces of coal, and then falls into the coal collecting belt conveyor through the discharge port.

4. The spiral collection device for ramming coke oven coal collapse according to claim 1, characterized in that: The coal falls from the coal collecting belt conveyor to the coal transferring belt conveyor, and then falls into the collecting bucket from the coal transferring belt conveyor.

5. The spiral collection device for ramming coke oven coal collapse according to claim 1, characterized in that: The double screw conveyor collects all the collapsed coal materials and sends them into a collecting bucket.