Adjustable warp breakage detection device for weaving machine

By designing an adjustable loom warp breakage detection device and utilizing a guide structure to make the detection structure slide to one end of the frame during the threading process, the problem of interference with the detection metal wire during the threading process in the prior art is solved, thereby improving the threading efficiency and the practicality of the device.

CN223316866UActive Publication Date: 2025-09-09HEBEI YINGKAIMO METAL NET CO LTD +2
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Patent Information

Application Number
CN202422791753.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-09
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing warp wire breakage detection method is easy to interfere with the detection metal wire during the wire threading process before the wire mesh weaving machine works, resulting in time-consuming and labor-intensive wire threading, poor adaptability and practicality.

Method used

An adjustable warp breakage detection device for a loom is designed, comprising a frame, a guide structure, and a detection structure. The guide structure, through a first guide portion and a second guide portion, corresponds to the warp beam and the conveyor roller, respectively, ensuring that the detection structure slides to one end of the frame during the threading process to avoid interference with the detection wire.

Benefits of technology

The invention realizes that during the wire threading process of the wire mesh weaving machine, the detection structure can slide smoothly to one end of the frame, thereby avoiding interference with the detection metal wire, improving the efficiency and adaptability of the wire threading, and enhancing the practicality of the device.

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Abstract

The utility model provides an adjustable warp breakage detection device for a weaving machine, which comprises a rack, a warp beam, a plurality of conveying rollers, a detection device and a control device, the guide structure is provided with a first guide part and a second guide part, the first guide part is arranged corresponding to the warp beam, and the second guide part is arranged corresponding to each conveying roller; the multiple detection structures are arranged, and the detection structures correspond to the corresponding warp beams or the corresponding conveying rollers in a one-to-one mode; and each detection structure is arranged on the first guide part or the second guide part in a sliding manner and is used for enabling each detection structure to slide to one end of the rack in the threading process. According to the adjustable warp breakage detection device for the weaving machine, the rack is arranged, and the warp beam can be connected with the conveying rollers through the rack; the guide structure is arranged on the rack and can correspond to the warp beam and the conveying roller through the first guide part and the second guide part respectively, so that each detection structure slides to one end of the rack in the threading process.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wire mesh weaving, and in particular relates to an adjustable warp breakage detection device for a loom. Background Art

[0002] A wire mesh weaving machine is a type of equipment used in the wire mesh weaving industry, primarily for producing various types of wire mesh, such as open mesh and dense mesh. During the weaving process, the machine automatically adjusts the tension of the warp and weft threads according to preset parameters and pattern requirements to ensure the smoothness and uniformity of the mesh surface. The warp threads are wound around a warp beam, which then unwinds and is transported via conveyor rollers.

[0003] In the prior art, warp wires may break during the operation of the wire mesh weaving machine, and a method for detecting warp wire breakage is usually to horizontally connect a detection wire above each transmission roller of the transmission equipment, and then energize the warp wires and the detection wire. When the warp wires break, the tension of the warp wires causes the warp wires to contact the detection wires, causing a short circuit in the wire mesh weaving machine, thereby achieving a shutdown effect. However, a wire threading process is required before the wire mesh weaving machine works. During the wire threading process, since the detection wire is horizontally connected above each transmission roller of the transmission equipment and is close to the transmission rollers, the wire threading process is prone to interference with the detection wire. The wire threading process is time-consuming and labor-intensive, and has poor adaptability and practicality. Utility Model Content

[0004] The embodiment of the utility model provides an adjustable warp breakage detection device for a loom, which aims to solve the problems of poor adaptability and poor practicality of the existing warp breakage detection method.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is to provide an adjustable warp breakage detection device for a loom, comprising:

[0006] A frame having a conveying channel, wherein a warp beam and a plurality of conveying rollers are arranged in the conveying channel;

[0007] A guide structure having a first guide portion and a second guide portion, wherein the first guide portion is provided corresponding to the warp beam, and the second guide portion is provided corresponding to each of the conveying rollers, and both the first guide portion and the second guide portion are provided in the conveying channel;

[0008] There are multiple detection structures, each of which corresponds one-to-one to the corresponding warp shaft or the corresponding conveying rollers, and each of the detection structures has a linear detection portion located above the corresponding warp shaft or the corresponding conveying rollers; each of the detection structures is slidably arranged on the first guide portion or the second guide portion, and is used to slide each of the detection structures to one end of the frame during the threading process.

[0009] In a possible implementation, the axial direction of the warp beam is set as a first direction, and a direction horizontal and perpendicular to the first direction is set as a second direction;

[0010] The guide structure comprises:

[0011] Two first guide assemblies are provided, the two first guide assemblies are spaced apart on the frame along the first direction, the two first guide assemblies are respectively located on both sides of the warp beam, each first guide assembly has a first slide rail for sliding the corresponding detection structure, and the first slide rail serves as the first guide portion;

[0012] There are two second guide assemblies, and the two second guide assemblies are arranged on the frame at intervals along the first direction. The two second guide assemblies are respectively located on both sides of the conveying roller. Each second guide assembly has a second slide rail for the corresponding detection structure to slide, and the second slide rail is the second guide part.

[0013] In a possible implementation, each of the first guide components includes:

[0014] A plurality of first fixed slide rails are provided, wherein the plurality of first fixed slide rails are fixed on the frame at intervals along the vertical direction, and each first fixed slide rail is provided with a first auxiliary slide groove arranged along the second direction;

[0015] The first adjustment plate is slidably arranged on each of the first auxiliary slide grooves along the second direction. The first adjustment plate is provided with a first adjustment slide groove arranged along the vertical direction. The first adjustment slide groove is the first slide rail.

[0016] In a possible implementation, each of the second guide components includes:

[0017] There are multiple second fixed slide rails, each of which is fixed on the frame at intervals along the second direction, and each of the second fixed slide rails is provided with a second auxiliary slide groove arranged in the vertical direction;

[0018] The second adjustment plate is slidably arranged on each of the second auxiliary slide grooves along the vertical direction. The second adjustment plate is provided with a second adjustment slide groove arranged along the second direction. The second adjustment slide groove is the second slide rail.

[0019] In a possible implementation, each of the detection structures includes:

[0020] There are two sliding blocks, the two sliding blocks are spaced apart along the first direction, and each sliding block is slidably connected in the first adjustment slot or the second adjustment slot;

[0021] Detection wire bundles, each of the detection wire bundles is arranged along the first direction, and both ends of each detection wire bundle are respectively connected to the corresponding two sliding blocks, and the detection wire bundles are the linear detection parts.

[0022] In a possible implementation, the detection wire bundle is made of metal.

[0023] In a possible implementation, damping is provided between each sliding block and the first adjusting slot or the second adjusting slot.

[0024] In this implementation, compared with the prior art, a frame is provided, which can be used to connect the warp shaft and multiple conveyor rollers; a guide structure is provided on the frame, which can correspond to the warp shaft and the conveyor roller respectively through the first guide part and the second guide part, so that each of the detection structures can slide to one end of the frame during the threading process. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A schematic structural diagram of an adjustable loom warp breakage detection device provided by an embodiment of the present utility model;

[0026] Figure 2 A schematic cross-sectional view of an adjustable warp breakage detection device for a loom provided by an embodiment of the present utility model;

[0027] Description of reference numerals:

[0028] 10. Frame; 20. Guide structure; 21. First guide assembly; 211. First fixed rail; 212. First adjustment plate; 22. Second guide assembly; 221. Second fixed rail; 222. Second adjustment plate; 30. Detection structure; 31. Sliding block; 32. Detection tow. DETAILED DESCRIPTION

[0029] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] Please also refer to Figure 1 and Figure 2, the adjustable loom warp breakage detection device provided by the present invention is now described. The adjustable loom warp breakage detection device includes a frame 10, a guide structure 20 and a detection structure 30. The frame 10 has a conveying channel, in which a warp shaft and a plurality of conveying rollers are provided. The guide structure 20 has a first guide portion and a second guide portion, the first guide portion is arranged corresponding to the warp shaft, and the second guide portion is arranged corresponding to each conveying roller, and the first guide portion and the second guide portion are both arranged in the conveying channel. There are multiple detection structures 30, each detection structure 30 corresponds to a corresponding warp shaft or a corresponding conveying roller one-to-one, and each detection structure 30 has a linear detection portion located above the corresponding warp shaft or each conveying roller. Each detection structure 30 is slidably arranged on the first guide portion or the second guide portion, and is used to slide each detection structure 30 to one end of the frame 10 during the threading process.

[0031] Compared to the prior art, the adjustable loom warp breakage detection device provided in this embodiment comprises a frame 10 for connecting a warp beam and a plurality of conveyor rollers. A guide structure 20 is provided on the frame 10. The guide structure 20 can correspond to the warp beam and the conveyor rollers via a first guide portion and a second guide portion, respectively, so that each detection structure 30 slides to one end of the frame 10 during the threading process.

[0032] In some embodiments, the guide structure 20 may be configured as follows: Figure 1 、 Figure 2 The structure shown. Figure 1 、 Figure 2 , set the axial direction of the warp axis as the first direction, and the direction horizontal and perpendicular to the first direction as the second direction.

[0033] The guide structure 20 includes a first guide assembly 21 and a second guide assembly 22. Two first guide assemblies 21 are provided, spaced apart along a first direction on the frame 10, located on either side of the warp beam. Each first guide assembly 21 includes a first slide rail for sliding the corresponding detection structure 30, which serves as a first guide portion. Two second guide assemblies 22 are provided, spaced apart along a first direction on the frame 10, located on either side of the conveyor roller, and each second guide assembly 22 includes a second slide rail for sliding the corresponding detection structure 30, which serves as a second guide portion.

[0034] Two first guide assemblies 21 can be spaced apart along the first direction on both sides of the warp beam, and the first slide rail of each first guide assembly 21 can slide the corresponding detection structure 30. Two second guide assemblies 22 can be spaced apart along the first direction on both sides of the conveying roller, and the second slide rail of each second guide assembly 22 can slide the corresponding detection structure 30.

[0035] In some embodiments, the first guide assembly 21 may be configured as follows: Figure 1 、 Figure 2 The structure shown. Figure 1 、 Figure 2 Each first guide assembly 21 includes a first fixed rail 211 and a first adjustment plate 212. Multiple first fixed rails 211 are provided, each fixed to the frame 10 at intervals along the vertical direction. Each first fixed rail 211 is provided with a first auxiliary slide groove extending along the second direction. A first adjustment plate 212 is slidably mounted on each first auxiliary slide groove along the second direction. The first adjustment plate 212 is provided with a first adjustment slide groove extending along the vertical direction, which serves as the first rail.

[0036] The first fixed slide rail 211 can allow the first adjustment plate 212 to slide along the second direction, and the first adjustment slide groove on the first adjustment plate 212 can allow the corresponding detection structure 30 to slide along the vertical direction. During the wire threading process, the corresponding detection structure 30 can be slid along the vertical direction to the bottom end of the frame 10 to avoid interference with the detection wire.

[0037] In some embodiments, the second guide assembly 22 may be configured as follows: Figure 1 、 Figure 2 The structure shown. Figure 1 、 Figure 2 Each second guide assembly 22 includes a second fixed rail 221 and a second adjustment plate 222. Multiple second fixed rails 221 are provided, each fixed to the frame 10 at intervals along the second direction. Each second fixed rail 221 is provided with a second auxiliary slide groove arranged vertically. The second adjustment plate 222 slides vertically on each second auxiliary slide groove. The second adjustment plate 222 is provided with a second adjustment slide groove arranged along the second direction, which serves as the second rail.

[0038] The second fixed slide rail 221 can allow the second adjustment plate 222 to slide in the vertical direction, and the second adjustment slide groove on the second adjustment plate 222 can allow the corresponding detection structure 30 to slide along the second direction. During the wire threading process, the corresponding detection structure 30 can be slid along the second direction to one end of the frame 10 to avoid interference with the detection wire.

[0039] In some embodiments, the detection structure 30 may be configured as follows: Figure 1 、 Figure 2 The structure shown. Figure 1 、 Figure 2Each detection structure 30 includes a sliding block 31 and a detection wire bundle 32. Two sliding blocks 31 are provided, spaced apart along the first direction. Each sliding block 31 is slidably connected to the first adjustment slot or the second adjustment slot. Each detection wire bundle 32 is arranged along the first direction, with its ends connected to the corresponding two sliding blocks 31. The detection wire bundle 32 forms a linear detection portion.

[0040] The sliding block 31 can be slidably connected in the first adjustment slot or the second adjustment slot. The detection wire bundle 32 can be connected to the corresponding two sliding blocks 31, and the sliding blocks 31 can be connected to both ends of the detection wire bundle 32 in pairs.

[0041] In some embodiments, the detection wire bundle 32 may be formed as follows: Figure 1 、 Figure 2 The structure shown. Figure 1 、 Figure 2 , the detection wire bundle 32 is made of metal.

[0042] The detection wire bundle 32 is made of metal material, which can be understood as the detection wire bundle 32 is made of metal material with good conductivity such as iron wire or copper wire.

[0043] In some embodiments, the sliding block 31 may be configured as follows: Figure 1 、 Figure 2 The structure shown. Figure 1 、 Figure 2 A damping is provided between each sliding block 31 and the first adjusting slot or the second adjusting slot.

[0044] A damping is provided between the sliding block 31 and the first adjusting slot or the second adjusting slot. It can be understood that a friction damping plate is provided at the connection between the sliding block 31 and the first adjusting slot or the second adjusting slot. The material of the friction damping plate usually has a high friction coefficient and good wear resistance, which can avoid the problem of unstable friction performance of traditional metal friction surfaces after multiple cycles.

[0045] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An adjustable loom warp breakage detection device, characterized in that: include: A frame having a conveying channel, wherein a warp beam and a plurality of conveying rollers are arranged in the conveying channel; A guide structure having a first guide portion and a second guide portion, wherein the first guide portion is provided corresponding to the warp beam, and the second guide portion is provided corresponding to each of the conveying rollers, and both the first guide portion and the second guide portion are provided in the conveying channel; There are multiple detection structures, each of which corresponds one-to-one to the corresponding warp shaft or the corresponding conveying rollers, and each of the detection structures has a linear detection portion located above the corresponding warp shaft or the corresponding conveying rollers; each of the detection structures is slidably arranged on the first guide portion or the second guide portion, and is used to slide each of the detection structures to one end of the frame during the threading process.

2. The adjustable loom warp breakage detection device according to claim 1, characterized in that: Setting the axis direction of the warp beam as a first direction, and a direction horizontal and perpendicular to the first direction as a second direction; The guide structure comprises: Two first guide assemblies are provided, the two first guide assemblies are spaced apart on the frame along the first direction, the two first guide assemblies are respectively located on both sides of the warp beam, each first guide assembly has a first slide rail for sliding the corresponding detection structure, and the first slide rail serves as the first guide portion; There are two second guide assemblies, and the two second guide assemblies are arranged on the frame at intervals along the first direction. The two second guide assemblies are respectively located on both sides of the conveying roller. Each second guide assembly has a second slide rail for the corresponding detection structure to slide, and the second slide rail is the second guide part.

3. The adjustable loom warp breakage detection device according to claim 2, characterized in that: Each of the first guide assemblies comprises: A plurality of first fixed slide rails are provided, wherein the plurality of first fixed slide rails are fixed on the frame at intervals along the vertical direction, and each first fixed slide rail is provided with a first auxiliary slide groove arranged along the second direction; The first adjustment plate is slidably arranged on each of the first auxiliary slide grooves along the second direction. The first adjustment plate is provided with a first adjustment slide groove arranged along the vertical direction. The first adjustment slide groove is the first slide rail.

4. The adjustable loom warp breakage detection device according to claim 3, characterized in that: Each of the second guide assemblies comprises: There are multiple second fixed slide rails, each of which is fixed on the frame at intervals along the second direction, and each of the second fixed slide rails is provided with a second auxiliary slide groove arranged in the vertical direction; The second adjustment plate is slidably arranged on each of the second auxiliary slide grooves along the vertical direction. The second adjustment plate is provided with a second adjustment slide groove arranged along the second direction. The second adjustment slide groove is the second slide rail.

5. The adjustable loom warp breakage detection device according to claim 4, characterized in that: Each of the detection structures comprises: There are two sliding blocks, the two sliding blocks are spaced apart along the first direction, and each sliding block is slidably connected in the first adjustment slot or the second adjustment slot; Detection wire bundles, each of the detection wire bundles is arranged along the first direction, and both ends of each detection wire bundle are respectively connected to the corresponding two sliding blocks, and the detection wire bundles are the linear detection parts.

6. The adjustable loom warp breakage detection device according to claim 5, characterized in that: The detection wire bundle is made of metal.

7. The adjustable loom warp breakage detection device according to claim 5, characterized in that: Damping is provided between each sliding block and the first adjusting sliding groove or the second adjusting sliding groove.