Needle machine waste silk cleaning equipment

By designing a blowing and dust collection device on the needle loom, the problem of fiber filaments adhering to the needle holes of the needle plate is solved, and automatic cleaning of waste fibers is achieved, saving cleaning costs and ensuring the normal operation of the machine.

CN223316880UActive Publication Date: 2025-09-09YIZHENG XUSHENG MASCH CO LTD
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Patent Information

Application Number
CN202422081831.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-09-09
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

During the operation of the needle loom, fiber filaments tend to adhere to the needle holes of the needle plate, affecting the use of the equipment.

Method used

A needle loom waste yarn cleaning device including a blowing device and a dust suction device is designed. The waste yarn is blown into the dust suction device for cleaning through the blowing device, the motor drives the rotating shaft and fan blades to blow air, and the waste yarn is sucked into a collection box through the dust suction pipe and the dust suction duct.

Benefits of technology

The waste silk can be automatically cleaned during the operation of the needle loom, which reduces the subsequent cleaning costs without affecting the normal operation of the machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of needling machine waste silk cleaning equipment, and particularly relates to needling machine waste silk cleaning equipment which comprises a base. A needling device is mounted at the top of the base; an air blowing device is mounted on one side of the needling device; the air blowing device comprises an air outlet pipe; one end of the air outlet pipe is connected with a mesh enclosure; a rotating shaft is mounted in the circle center of the mesh enclosure; fan blades are distributed and mounted on the circumferential section of the rotating shaft; a first fixing plate is fixed to one side of the base. A fixing block is mounted at one end of the top of the first fixing plate; a first motor is fixed to the top of the fixing block. One end of the rotating shaft penetrates through one side of the mesh enclosure and is connected with the output end of the first motor; through the technology of the waste silk cleaning equipment for the needling machine, generated waste silk is cleaned in the working process of the needling machine, the follow-up cleaning cost is greatly saved, and meanwhile the machining operation of the machine is not affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste wire cleaning equipment for acupuncture machines, in particular to waste wire cleaning equipment for acupuncture machines. Background Art

[0002] Needle looms are primarily used to manufacture nonwoven fabrics. They are the core equipment in nonwoven production lines, locking fibers together through the needle-punching action on a fabric substrate to create a nonwoven fabric that is moisture-resistant, breathable, and flexible.

[0003] The needle loom is an important textile machine, mainly used to reinforce the fiber web to form a non-woven fabric with a certain strength and thickness. It is mainly composed of a frame, needle plate, needle bar, rocker arm, crankshaft, motor and transmission system.

[0004] However, during the operation of the needle loom, many fiber filaments will inevitably be broken. Since the fiber filaments adhere to the needle holes of the needle plate, the use of the needle loom is affected. Therefore, a waste fiber cleaning device for the needle loom is proposed to address the above problem. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and the technical problems of a waste wire cleaning device for a needle loom, the utility model proposes a waste wire cleaning device for a needle loom.

[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: the utility model relates to a waste silk cleaning device for a needle loom machine, comprising a base; a column is installed at the bottom of the base; a needling device is installed on the top of the base; a blowing device is installed on one side of the needling device; the blowing device includes an air outlet pipe; one end of the air outlet pipe is connected to a mesh cover; a rotating shaft is installed at the center of the mesh cover; fan blades are installed on the circumferential cross-section of the rotating shaft; a No. 1 fixing plate is fixed on one side of the base; a fixing block is installed on one end of the top of the No. 1 fixing plate; a No. 1 motor is fixed on the top of the fixing block; one end of the rotating shaft passes through one side of the mesh cover and is connected to the output end of the No. 1 motor; a dust suction device is installed on the other side of the needling device; the dust suction device includes a collection box; an electric motor is installed on the top of the collection box; a sealing cover is fixed to the outside of the electric motor; a dust suction pipe is installed on the top of the sealing cover; the other end of the dust suction pipe is connected to the dust suction duct; an exhaust port is installed on one side of the collection box to achieve a dust suction effect.

[0007] Preferably, pillars are installed around the top of the base; a horizontal plate is fixed on the top of the pillars on one side; a No. 2 motor is installed on the top of the horizontal plate; an output shaft is installed at the output end of the No. 2 motor; the output shaft is connected to the first turntable; a first crank is installed on the other side of the first turntable; the other end of the first crank is installed at one end of the top of the needle plate, thereby achieving the effect of acupuncture.

[0008] Preferably, the acupuncture device includes a bottom plate; fixed blocks are installed around the top of the bottom plate; a partition is installed on the top of the fixed block; a protective shell is installed on the periphery of the acupuncture device; a baffle is installed at the bottom of the protective shell; the needle plate is installed above the partition; and needles are installed at the bottom of the needle plate, thereby achieving the effect of acupuncture on non-woven fabrics.

[0009] Preferably, a second fixing plate is fixed on the top of the pillar on the other side; a second turntable is installed on one side of the second fixing plate; a second crank is installed on one side of the second turntable; the other end of the second crank is installed on the other end of the top of the needle plate, thereby achieving the effect of auxiliary acupuncture.

[0010] Preferably, the partition is provided with an elliptical hole; the vertical plane of the needle is at the same position as the elliptical hole, thereby achieving the effect of allowing the needle to move.

[0011] Preferably, the baffle is rotatable, achieving the effect of a rotatable baffle.

[0012] The utility model is beneficial in that:

[0013] The utility model adopts the structural design of the blowing device. When the acupuncture device is working, the No. 1 motor is started to drive the rotating shaft in the mesh cover to rotate, and the fan blades rotate at the same time to perform the blowing work. The electric motor in the sealing cover is started, and the dust suction pipe is located at the dust suction port at one end of the dust suction channel to generate suction, and the waste silk blown by the blowing device is sucked into the collection box. The waste silk generated during the operation of the acupuncture machine is cleaned, which greatly saves the subsequent cleaning cost and does not affect the processing operation of the machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 It is a schematic diagram of the isometric structure;

[0016] Figure 2 Schematic diagram of the structure of the blowing device;

[0017] Figure 3 It is a schematic diagram of the structure of the dust collection device;

[0018] Figure 4 Schematic diagram of the acupuncture device structure;

[0019] Figure 5Schematic diagram of the motion device structure.

[0020] In the figure: 1. base; 2. acupuncture device; 201. bottom plate; 202. partition; 203. needle plate; 204. needle; 205. protective shell; 206. baffle; 3. blowing device; 301. air outlet pipe; 302. mesh cover; 303. fan blade; 304. rotating shaft; 305. No. 1 motor; 4. dust suction device; 401. dust suction duct; 402. dust suction pipe; 403. electric motor; 404. sealing cover; 405. collecting box; 5. pillar; 6. No. 1 fixed plate; 7. horizontal plate; 8. No. 2 motor; 9. first turntable; 10. first crank; 11. column; 12. No. 2 fixed plate; 13. second turntable; 14. second crank. DETAILED DESCRIPTION

[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-5 As shown, a waste silk cleaning device for a needle loom comprises a base 1; a column 11 is installed at the bottom of the base 1; a needling device 2 is installed on the top of the base 1; a blowing device 3 is installed on one side of the needling device 2; the blowing device 3 comprises an air outlet pipe 301; one end of the air outlet pipe 301 is connected to a mesh cover 302; a rotating shaft 304 is installed at the center of the mesh cover 302; fan blades 303 are installed on the circumferential cross section of the rotating shaft 304; a No. 1 fixing plate 6 is fixed on one side of the base 1; a fixing block is installed on the top end of the No. 1 fixing plate 6; A No. 1 motor 305 is fixed to the top of the fixed block; one end of the rotating shaft 304 passes through one side of the mesh cover 302 and is connected to the output end of the No. 1 motor 305; a dust collection device 4 is installed on the other side of the acupuncture device 2; the dust collection device 4 includes a collection box 405; an electric motor 403 is installed on the top of the collection box 405; a sealing cover 404 is fixed to the outside of the electric motor 403; a dust collection pipe 402 is installed on the top of the sealing cover 404; the other end of the dust collection pipe 402 is connected to the dust collection duct 401; an exhaust port is installed on one side of the collection box 405;

[0023] When working, the needle loom is mainly used to make non-woven fabrics. It is the core equipment in the non-woven fabric production line. It can lock the fibers together on a certain fabric base through the action of needles, thus forming non-woven fabrics. Non-woven fabrics have the characteristics of moisture resistance, breathability, and flexibility. The needle loom is an important textile machinery, mainly used to reinforce the fiber web to form a non-woven fabric with a certain strength and thickness. It is mainly composed of a frame, needle plate, needle bar, rocker, crankshaft, motor and transmission system. However, during the operation of the needle loom, it is inevitable that many fiber filaments will be broken. Because the fiber filaments adhere to the needle holes of the needle plate, It affects the use of the acupuncture machine; when the acupuncture device 2 is working, the No. 1 motor 305 is started to drive the rotating shaft 304 in the mesh cover 302 to rotate, and the fan blades 303 rotate at the same time to perform the blowing work, and the electric motor 403 in the sealing cover 404 is started. The dust suction pipe 402 is located at the dust suction port at one end of the dust suction channel 401 to generate suction, and the waste silk blown by the blowing device 3 is sucked into the collection box 405, so that the waste silk generated during the operation of the acupuncture machine can be cleaned, which greatly saves the subsequent cleaning cost and does not affect the processing operation of the machine.

[0024] The base 1 is provided with pillars 5 on all sides of the top; a horizontal plate 7 is fixed on the top of the pillars 5 on one side; a second motor 8 is installed on the top of the horizontal plate 7; an output shaft is installed on the output end of the second motor 8; the output shaft is connected to a first turntable 9; a first crank 10 is installed on the other side of the first turntable 9; the other end of the first crank 10 is installed on one end of the top of the needle plate 203; the acupuncture device 2 includes a bottom plate 201; fixed blocks are installed on all sides of the top of the bottom plate 201; a partition 202 is installed on the top of the fixed block; a protective shell is installed on the periphery of the acupuncture device 2 205; a baffle 206 is installed at the bottom of the protective shell 205; the needle plate 203 is installed above the partition 202; a needle 204 is installed at the bottom of the needle plate 203; a second fixing plate 12 is fixed to the top of the pillar 5 on the other side; a second turntable 13 is installed on one side of the second fixing plate 12; a second crank 14 is installed on one side of the second turntable 13; the other end of the second crank 14 is installed on the other end of the top of the needle plate 203; an elliptical hole is opened in the partition 202; the vertical plane of the needle 204 is at the same position as the elliptical hole; the baffle 206 is rotatable;

[0025] During operation, the material is fed into the acupuncture device 2 through the baffle 206, and the second motor 8 is started to drive the first turntable 9 to rotate. The first crank 10 moves along the circumference of the first turntable 9 at the same time, and the needle plate 203 also moves up and down, so that the needle 204 passes through the partition 202 to operate. The second crank 14 located at the other end of the top of the needle plate 203 moves at the same time, and the second turntable 13 also rotates at the same time, so that the material is processed by the acupuncture device.

[0026] Working principle, this application adopts the structural design of the blowing device 3, and the needle loom is mainly used to manufacture non-woven fabrics. It is the core equipment in the non-woven fabric production line, which can lock the fibers together on a certain fabric base through the action of needles, thereby forming non-woven fabrics. Non-woven fabrics have the characteristics of moisture-proof, breathable, and flexible. The needle loom is an important textile machinery, mainly used to reinforce the fiber web to form a non-woven fabric with a certain strength and thickness. It is mainly composed of a frame, a needle plate, a needle bar, a rocker, a crankshaft, a motor and a transmission system. The material is fed into the needle device 2 through the baffle 206, and the second motor 8 is started to drive the first turntable 9 to rotate. The first crank 10 moves along the circumference of the first turntable 9 at the same time, and the needle plate 203 also moves up and down, so that the needle 204 passes through the partition 202 to work. In the process of production, the second crank 14 located at the other end of the top of the needle plate 203 moves at the same time, and the second turntable 13 also rotates at the same time, and the material is processed through the acupuncture device 2. When the acupuncture device 2 is working, the No. 1 motor 305 is started to drive the rotating shaft 304 in the mesh cover 302 to rotate, and the fan blades 303 rotate at the same time to perform the blowing work, and the electric motor 403 in the sealing cover 404 is started. The dust suction pipe 402 is located at the dust suction port at one end of the dust suction channel 401 to generate suction, and the waste silk blown by the blowing device 3 is sucked into the collection box 405, so that the waste silk generated can be cleaned up during the operation of the acupuncture machine, which greatly saves the subsequent cleaning cost and does not affect the processing operation of the machine.

[0027] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A waste silk cleaning device for a needle loom, comprising a base (1); a column (11) is installed at the bottom of the base (1); a needling device (2) is installed at the top of the base (1); and the device is characterized in that: A blowing device (3) is installed on one side of the acupuncture device (2); the blowing device (3) includes an air outlet pipe (301); one end of the air outlet pipe (301) is connected to a mesh cover (302); a rotating shaft (304) is installed at the center of the mesh cover (302); fan blades (303) are installed on the circumferential cross section of the rotating shaft (304); a No. 1 fixing plate (6) is fixed on one side of the base (1); a fixing block is installed on one end of the top of the No. 1 fixing plate (6); a No. 1 motor (305) is fixed on the top of the fixing block; one end of the rotating shaft (304) One side of the mesh cover (302) is connected to the output end of the first motor (305); a dust collecting device (4) is installed on the other side of the acupuncture device (2); the dust collecting device (4) includes a collection box (405); an electric motor (403) is installed on the top of the collection box (405); a sealing cover (404) is fixed to the outside of the electric motor (403); a dust collecting pipe (402) is installed on the top of the sealing cover (404); the other end of the dust collecting pipe (402) is connected to the dust collecting duct (401); and an exhaust port is installed on one side of the collection box (405).

2. The waste yarn cleaning device for a needle loom according to claim 1, characterized in that: Pillars (5) are installed around the top of the base (1); a horizontal plate (7) is fixed to the top of the pillar (5) on one side; a second motor (8) is installed on the top of the horizontal plate (7); an output shaft is installed at the output end of the second motor (8); the output shaft is connected to a first turntable (9); a first crank (10) is installed on the other side of the first turntable (9); the other end of the first crank (10) is installed on one end of the top of the needle plate (203).

3. The waste yarn cleaning device for a needle loom according to claim 2, characterized in that: The acupuncture device (2) comprises a bottom plate (201); fixed blocks are installed around the top of the bottom plate (201); a partition (202) is installed on the top of the fixed block; a protective shell (205) is installed on the periphery of the acupuncture device (2); a baffle (206) is installed at the bottom of the protective shell (205); the needle plate (203) is installed above the partition (202); and a needle (204) is installed at the bottom of the needle plate (203).

4. The waste yarn cleaning device for a needle loom according to claim 3, characterized in that: A second fixing plate (12) is fixed to the top of the support (5) on the other side; a second turntable (13) is installed on one side of the second fixing plate (12); a second crank (14) is installed on one side of the second turntable (13); and the other end of the second crank (14) is installed on the other end of the top of the needle plate (203).

5. The waste yarn cleaning device for a needle loom according to claim 4, characterized in that: The partition (202) is provided with an elliptical hole; the vertical plane of the needle (204) is at the same position as the elliptical hole.

6. The waste yarn cleaning device for a needle loom according to claim 5, characterized in that: The baffle (206) is rotatable.