Fabric wrinkle removing device

The tension release of the fabric wrinkle removal device and the double-sided ironing component solve the wrinkle problem in fabric production, achieve effective tension control and wrinkle removal effects, and ensure fabric quality.

CN223316900UActive Publication Date: 2025-09-09嘉兴市飞熊纺织股份有限公司
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Patent Information

Application Number
CN202422538836.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-19
Publication Date
2025-09-09
Estimated Expiration
2034-10-19

AI Technical Summary

Technical Problem

Fabrics are prone to wrinkles during the production process, and existing devices are unable to effectively control tension, resulting in damage to the fabric or the re-appearance of wrinkles, affecting the wrinkle removal effect.

Method used

A fabric wrinkle removal device was designed, which included a feed rack, a tension release component, a primary ironing component, and a secondary ironing component. The power component drove the rotating shaft to rotate, and the fan-shaped plate and cylinder piston rod were used to release the fabric tension. The steam nozzle and the lifting heating plate were combined to perform double-sided ironing to achieve heat pressing and shaping of the fabric.

Benefits of technology

It effectively removes fabric wrinkles, ensures that fabric tension is evenly released, reduces minor wrinkles, improves wrinkle removal effect and prevents fabric damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of fabric production, in particular to a fabric wrinkle removing device which comprises a feeding frame, a tension releasing assembly, a primary ironing assembly, a secondary ironing assembly and a receiving frame, the tension releasing assembly comprises a machine frame, a second power assembly, a rotating shaft, a sector plate, a telescopic rod and an air cylinder, and the rotating shaft is rotationally arranged on the machine frame; outer rods of the telescopic rods are fixed to the rotating shaft, inner rods of the telescopic rods are arranged in the outer rods in a sliding mode, the upper ends of the inner rods are fixed to the fan-shaped plates, the air cylinders are fixed to the rotating shaft, and piston rods of the air cylinders are connected with the inner rods through connecting blocks; the primary ironing assembly and the secondary ironing assembly each comprise a steam nozzle, a guide pipe, a steam box, a fixing plate and a lifting heating plate, the guide pipes are connected with the steam nozzles and the steam boxes, the fixing plates are located at the discharging ends of the steam nozzles, the lifting heating plates are located above the fixing plates, and a telescopic sector plate rapidly and fully releases fabric tension; the secondary ironing assembly achieves double-face ironing, and tiny wrinkles are reduced.
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Description

Technical Field

[0001] The utility model relates to the field of fabric production, in particular to a fabric wrinkle removal device. Background Art

[0002] Fabric is the material used to make clothing. As one of the three elements of clothing, fabric not only interprets the style and characteristics of clothing, but also directly affects the color and shape of clothing.

[0003] Fabrics often wrinkle during production, so they need to be de-wrinkled during post-processing. During this process, a large number of conveyor rollers are needed to transport the fabric. During the long-term operation of the conveyor rollers, it is difficult to control the tension of the fabric. If the tension during the fabric conveying process is too high, the fabric will be pulled and damaged. If the tension during the fabric conveying process is too low, the fabric will be in a relaxed state and wrinkles will easily appear again when it is rolled up, which greatly reduces the de-wrinkle effect.

[0004] Therefore, in order to solve the deficiencies in the prior art, a fabric wrinkle removal device with a simple structure needs to be designed. Utility Model Content

[0005] The utility model provides a fabric wrinkle removal device to solve the problems of the prior art.

[0006] The purpose of the utility model can be achieved through the following technical solutions: A fabric wrinkle removal device comprises: a feeding rack, a tension release assembly, a primary ironing assembly, a secondary ironing assembly and a receiving rack which are arranged in sequence according to the fabric discharge direction, the receiving rack is provided with a power assembly 1, the tension release assembly comprises a frame, a power assembly 2, a rotating shaft, a fan-shaped plate, a telescopic rod and a cylinder, the rotating shaft is rotatably arranged on the frame and driven by the power assembly 2, the outer rod of the telescopic rod is fixed on the rotating shaft, the inner rod of the telescopic rod is slidably arranged in the outer rod and the upper end is fixed to the fan-shaped plate, the cylinder is fixed on the rotating shaft and the piston rod is connected to the inner rod through a connecting block, the fan-shaped plate is provided with at least three groups at annular intervals, the primary ironing assembly and the secondary ironing assembly both comprise a steam nozzle, a conduit, a steam box, a fixed plate and a lifting heating plate, the conduit connects the steam nozzle and the steam box, the fixed plate is located at the discharge end of the steam nozzle, and the lifting heating plate is located above the fixed plate.

[0007] As a further improvement, the lifting heating plate includes a heating plate and a lifting cylinder, the lifting cylinder is fixed to the upper end of the heating plate, and a PCT heating module is provided inside the heating plate.

[0008] As a further improvement, the telescopic rods are symmetrically arranged in two groups.

[0009] A further improvement is that the power component 2 includes a motor, a driving wheel, a belt and a driven wheel, the lower end of the motor is fixed on the frame, the driving wheel is fixedly connected to the output shaft of the motor, the two ends of the belt are sleeved on the driving wheel and the driven wheel, and the driven wheel is fixedly connected to the rotating shaft through a key connection.

[0010] As a further improvement, the sector plates are provided in four groups at annular intervals.

[0011] Compared with the existing technology, the fabric wrinkle removal device of the utility model has the following beneficial effects:

[0012] In the tension release component, the power component 2 drives the rotating shaft to rotate, and then drives the fan-shaped plate to rotate. During the rotation of the fan-shaped plate, the piston rod of the cylinder extends outward to drive the fan-shaped plate to move outward, and at the same time drives the inner rod to move outward inside the outer rod. The moving fan-shaped plate quickly relaxes the fabric, fully releases the fabric tension, corrects the fabric crookedness and removes fabric wrinkles, and then sends it to the primary ironing component. First, steam is sprayed on the upper surface of the fabric through a steam nozzle, and then it passes through the fixed plate and is clamped by the downward lifting heating plate for the first ironing. Then it is sent to the secondary ironing component. First, steam is sprayed on the lower surface of the fabric through a steam nozzle, and then it passes through the fixed plate and is clamped by the downward lifting heating plate for the second ironing, realizing double-sided ironing, and heat-pressing the fabric after the tension release component removes wrinkles, while also further reducing fine wrinkles. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of the utility model

[0014] Figure 2 This is a structural diagram of the tension release component from another perspective in the utility model

[0015] In the figure, 1-feeding rack, 21-frame, 22-power component 2, 221-motor, 222-driving pulley, 223-belt, 224-driven pulley, 23-rotating shaft, 24-fan-shaped plate, 25-telescopic rod, 251-outer rod, 252-inner rod, 26-cylinder, 261-piston rod, 262-connecting block, 3-primary ironing component, 4-secondary ironing component, 41-steam nozzle, 42-duct, 43-steam box, 44-fixed plate, 45-lifting heating plate, 451-heating plate, 452-lifting cylinder, 453-PCT heating module, 5-collecting rack, 51-power component 1. DETAILED DESCRIPTION

[0016] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0017] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0018] Below with reference to the embodiment and the attached Figures 1 and 2 , the technical solution of the utility model is further elaborated.

[0019] Example 1

[0020] A fabric wrinkle removal device comprises: a feed rack 1, a tension release assembly, a primary ironing assembly 3, a secondary ironing assembly 4 and a receiving rack 5 arranged in sequence according to the fabric discharge direction; the receiving rack 5 is provided with a power assembly 1 51; the tension release assembly comprises a frame 21, a power assembly 22, a rotating shaft 23, a fan-shaped plate 24, a telescopic rod 25 and a cylinder 26; the rotating shaft 23 is rotatably arranged on the frame 21 and driven by the power assembly 22; the outer rod 251 of the telescopic rod 25 is fixed on the rotating shaft 23; the inner rod 252 of the telescopic rod 25 is slidably arranged It is placed in the outer rod 251 and the upper end is fixed to the fan-shaped plate 24. The cylinder 26 is fixed on the rotating shaft 23 and the piston rod 261 is connected to the inner rod 252 through the connecting block 262. The fan-shaped plate 24 is provided with at least three groups of annular intervals. The primary ironing component 3 and the secondary ironing component 4 both include a steam nozzle 41, a conduit 42, a steam box 43, a fixed plate 44 and a lifting heating plate 45. The conduit 42 connects the steam nozzle 41 and the steam box 43. The fixed plate 44 is located at the discharge end of the steam nozzle 41. The lifting heating plate 45 is located above the fixed plate 44.

[0021] like Figure 1~Figure 2As shown, the working principle of the present invention is as follows: the material receiving rack 5 is driven by a power component 1 51, and the power component 1 51 is configured in the same structure as the power component 2 22, and the fabric is moved in sequence from the feed rack 1, the tension release component, the primary ironing component 3, and the secondary ironing component 4. The tension release component drives the rotating shaft 23 to rotate through the power component 2 22, and then drives the fan-shaped plate 24 to rotate. During the rotation of the fan-shaped plate 24, the piston rod 261 of the cylinder 26 extends outward to drive the fan-shaped plate 24 to move outward, and at the same time drives the inner rod 252 to move outward inside the outer rod 251, and the fabric is quickly fed in through the moving fan-shaped plate 24. The fabric is relaxed and tension is fully released, the crooked fabric is corrected and wrinkles are removed, and then it is sent to the primary ironing component 3, where steam is first sprayed on the upper surface of the fabric through the steam nozzle 41, and then it passes through the fixed plate 44 and is clamped by the downward lifting heating plate 45 for the first ironing, and then it is sent to the secondary ironing component 4, where steam is first sprayed on the lower surface of the fabric through the steam nozzle 41, and then it passes through the fixed plate 44 and is clamped by the downward lifting heating plate 45 for the second ironing, so as to achieve double-sided ironing, and the fabric after wrinkles are removed by the tension release component is heat-pressed and shaped, and fine wrinkles are further reduced, and finally it is rolled up by the receiving rack 5.

[0022] As a further preferred embodiment, the lifting heating plate 45 includes a heating plate 451 and a lifting cylinder 452. The lifting cylinder 452 is fixed to the upper end of the heating plate 451, and a PCT heating module 453 is installed inside the heating plate 451. The heating plate 451 provides heat energy to heat the heating plate 451. Through the control of the lifting cylinder 452, the heating plate 451 can be adjusted according to the thickness of the fabric to ensure a uniform ironing effect.

[0023] As a further preferred embodiment, the telescopic rods 25 are symmetrically arranged in two groups to improve the movement stability of the fan-shaped plate 24. The symmetrical telescopic rods 25 can release the tension of the fabric more evenly and reduce the distortion and wrinkles of the fabric.

[0024] As a further preferred embodiment, the second power assembly 22 includes a motor 221, a driving pulley 222, a belt 223, and a driven pulley 224. The lower end of the motor 221 is fixed to the frame 21, the driving pulley 222 is fixedly connected to the output shaft of the motor 221, and the ends of the belt 223 are sleeved around the driving pulley 222 and the driven pulley 224. The driven pulley 224 is fixedly connected to the rotating shaft 23 via a key connection. The belt drive system smoothly transmits power and reduces energy loss. The combination of the motor and pulleys allows for adjustment of speed and torque to suit different fabrics and ironing requirements.

[0025] As a further preferred embodiment, the fan-shaped plates 24 are provided with four groups at annular intervals. The four groups of fan-shaped plates can process the fabric more carefully and ensure that each part is properly tension-released.

[0026] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art based on the concepts of the present invention through logical analysis, reasoning, or limited experimentation based on the existing technology should be within the scope of protection defined by the claims.

Claims

1. A fabric wrinkle removal device, characterized in that: include: A feeding rack, a tension release assembly, a primary ironing assembly, a secondary ironing assembly and a material receiving rack are arranged in sequence according to the fabric discharge direction. The material receiving rack is provided with a power assembly 1, and the tension release assembly includes a frame, a power assembly 2, a rotating shaft, a fan-shaped plate, a telescopic rod and a cylinder. The rotating shaft is rotatably arranged on the frame and driven by the second power assembly. The outer rod of the telescopic rod is fixed on the rotating shaft, the inner rod of the telescopic rod is slidably arranged in the outer rod and the upper end is fixed to the fan-shaped plate. The cylinder is fixed on the rotating shaft and the piston rod is connected to the inner rod through a connecting block. The fan-shaped plates are provided with at least three groups at annular intervals. The primary ironing assembly and the secondary ironing assembly both include a steam nozzle, a conduit, a steam box, a fixed plate and a lifting heating plate. The conduit connects the steam nozzle and the steam box. The fixed plate is located at the discharge end of the steam nozzle, and the lifting heating plate is located above the fixed plate.

2. A fabric wrinkle removal device according to claim 1, characterized in that: The lifting heating plate includes a heating plate and a lifting cylinder. The lifting cylinder is fixed to the upper end of the heating plate. A PCT heating module is provided inside the heating plate.

3. The fabric wrinkle removal device according to claim 1, characterized in that: The telescopic rods are symmetrically arranged in two groups.

4. The fabric wrinkle removal device according to claim 1, characterized in that: The second power component includes a motor, a driving wheel, a belt and a driven wheel. The lower end of the motor is fixed to the frame, the driving wheel is fixedly connected to the output shaft of the motor, the two ends of the belt are sleeved on the driving wheel and the driven wheel, and the driven wheel is fixedly connected to the rotating shaft through a key connection.

5. The fabric wrinkle removal device according to claim 1, characterized in that: The sector plates are arranged in four groups at annular intervals.