Spraying device for coal mining equipment
The design of a servo motor-driven gear system and water pressure-driven nozzle rotation solves the problems of inconvenient angle adjustment and clogging of the coal mining machine's spray device, achieves flexible adjustment and convenient maintenance, and improves the efficiency of the device.
Patent Information
- Application Number
- CN202423044196.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The existing coal mining machine spray device is not convenient for adjusting the spray angle, is difficult to maintain and is prone to clogging of the nozzle.
The servo motor drives the active gear and passive gear system, and the toothed belt drive is used to adjust the angle of the spray pipe. The water pressure is used to drive the nozzle to rotate to avoid clogging. The threaded connection structure is designed for easy disassembly.
It realizes flexible adjustment of the spray angle, facilitates repair and maintenance, prevents dust from clogging the nozzle, and improves the efficiency and reliability of the spray device.
Smart Images

Figure CN223317889U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of coal mining spraying, and in particular relates to a spraying device for coal mining equipment. Background Art
[0002] Coal mining machine is one of the important equipment for realizing the mechanization and modernization of coal mine production. Mechanized coal mining can reduce physical labor, improve safety, and achieve the goals of high output, high efficiency and low consumption. However, a large amount of smoke will be generated in the process of coal mining and transportation. At this time, a spray device is needed to reduce the dust.
[0003] The existing utility model with authorization announcement number CN217300573U discloses an external spray device for a coal mining machine, including a coal mining machine, with a first spray module and a second spray module respectively arranged on both sides of the coal mining machine. The first spray module includes a first steel plate welded to the outer surface of the coal mining machine, the first steel plate is hollow, and multiple groups of first spray components are evenly distributed therein, and the first spray component is connected to a first drive component that drives it to operate; the second spray module includes a second steel plate welded to the outer surface of the coal mining machine, the second steel plate is hollow, and multiple groups of second spray components are evenly distributed therein, and the second spray component is connected to a second drive component that drives it to operate.
[0004] With the above technical solution, when the first nozzle and the second nozzle spray liquid outward, the rotating nozzle rotates and sprinkles the spray, and the spray is sprayed outward under force, and the diffusion radius is large, which increases the area of the spray floating in the air, increases its contact area with the dust, and enhances the effect of atomization and dust reduction. However, the above technical solution installs the spray equipment inside the coal mining machine, but it is not convenient for maintenance. Once a problem occurs, it is difficult to repair quickly. In addition, it is easy to adjust the spray angle when installed inside the coal mining machine, and the spray can only be carried out according to the angle of the coal mining machine. If it is too close to the coal mine, a large amount of dust can easily block the nozzle outlet.
[0005] Therefore, we propose a spray device for coal mining equipment to solve the above problems. Utility Model Content
[0006] The purpose of this application is to solve the problems in the prior art, such as inconvenience in adjusting the spray angle, inconvenience in maintenance and easy blockage, and to propose a spray device for coal mining equipment.
[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0008] A spray device for coal mining equipment includes a base, an inner bottom wall of the base is fixedly connected to a servo motor, an output end of the servo motor power is fixedly connected to a driving gear, a spray pipe is provided above the base, an outer surface of the spray pipe is fixedly connected to two rotating rods, an outer surface of one of the rotating rods is fixedly connected to a passive gear, the outer surfaces of the driving gear and the passive gear are connected to a toothed belt for common rotation, an inner wall of the spray pipe is fixedly connected to a water inlet pipe, an output end of the water inlet pipe is fixedly connected to a mounting seat, an inner wall of the mounting seat is threadedly connected to a threaded pipe, an outer surface of the threaded pipe is fixedly connected to a bearing, and an outer surface of the bearing is fixedly connected to a spray head.
[0009] Preferably, a handle is provided above the spray tube, and the bottom surface of the handle is fixedly connected to the outer surface of the spray tube.
[0010] Preferably, a protective cover is provided above the base, and the bottom surface of the protective cover is fixedly connected to the upper surface of the base.
[0011] Preferably, a support block is fixedly connected to the inner bottom wall of the base, and an upper surface of the support block is fixedly connected to the inner top wall of the base.
[0012] Preferably, a silent fan is fixedly connected to the inner wall of the support block, and the silent fan is located inside the base.
[0013] Preferably, a baffle is fixedly connected to the inner wall of the base, and five air holes are formed on the back side of the baffle.
[0014] Preferably, four mounting plates are provided on the outer side of the base, and the side surfaces of each group of mounting plates close to each other are fixedly connected to the outer surface of the base.
[0015] Preferably, a semicircular cover is fixedly connected to the upper surface of the base, and the outer surfaces of the two rotating rods are rotatably connected to the inner wall of the semicircular cover.
[0016] In summary, the technical effects and advantages of this application are:
[0017] The power provided by the servo motor can drive the driving gear to rotate. The driving gear and the driven gear are meshed with the toothed belt. When the servo motor drives the driving gear to rotate, the driven gear can also be driven to rotate. The driven gear is fixedly connected to the rotating rod to adjust the pitch angle of the spray pipe, thereby achieving the purpose of fine-tuning the angle of the spray pipe. The water inlet pipe is connected to the external booster equipment to provide a water source for the spray equipment. The threaded connection between the mounting seat and the threaded pipe is utilized to facilitate installation and disassembly, and is also convenient for disassembly and maintenance. The inner ring of the bearing is connected to the threaded pipe, and the outer ring is connected to the nozzle, so that the threaded pipe and the nozzle are rotated. The water pressure can impact the nozzle to rotate, thereby achieving the effect of a rotating spray water column, thereby preventing dust generated during coal mining from clogging the nozzle outlet. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the base of the utility model;
[0019] Figure 2 This is a schematic diagram of the rear-view stereoscopic structure of the semicircular cover of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the support block of the utility model from the right side;
[0021] Figure 4 This is a three-dimensional structural diagram of the spray tube of the utility model.
[0022] In the figure: 1. Base; 2. Servo motor; 3. Driving gear; 4. Toothed belt; 5. Passive gear; 6. Spray tube; 7. Rotating rod; 8. Water inlet pipe; 9. Mounting seat; 10. Threaded pipe; 11. Bearing; 12. Spray nozzle; 13. Handle; 14. Protective cover; 15. Support block; 16. Silent fan; 17. Baffle; 18. Air vent; 19. Mounting plate; 20. Semi-circular cover. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0024] Reference Figures 1-4 A spray device for coal mining equipment includes a base 1, a servo motor 2 is fixedly connected to the inner bottom wall of the base 1, a protective cover 14 is provided above the base 1, and the bottom surface of the protective cover 14 is fixedly connected to the upper surface of the base 1. The protective cover 14 plays a role in protecting the transmission device and increasing the service life of the transmission device.
[0025] Furthermore, in an embodiment of the present invention, the output end of the power of the servo motor 2 is fixedly connected to the driving gear 3, a spray tube 6 is provided above the base 1, and a handle 13 is provided above the spray tube 6. The bottom surface of the handle 13 is fixedly connected to the outer surface of the spray tube 6. The handle 13 can be used to manually adjust the angle, which is convenient for the staff to quickly rotate and make adjustments according to the situation.
[0026] Furthermore, the outer surface of the spray tube 6 is fixedly connected to two rotating rods 7, the outer surface of one of the rotating rods 7 is fixedly connected to the passive gear 5, the inner bottom wall of the base 1 is fixedly connected to the support block 15, the upper surface of the support block 15 is fixedly connected to the inner top wall of the base 1, and the support block 15 plays a role in supporting the base 1, thereby solving the problem of uneven force on the base 1.
[0027] The outer surfaces of the driving gear 3 and the driven gear 5 are connected to a toothed belt 4 for common rotation, the inner wall of the spray pipe 6 is fixedly connected to a water inlet pipe 8, and the inner wall of the support block 15 is fixedly connected to a silent fan 16. The silent fan 16 is located inside the base 1 and is used to help the servo motor 2 dissipate heat, thereby optimizing the performance of the servo motor 2.
[0028] The output end of the water inlet pipe 8 is fixedly connected to the mounting base 9, the inner wall of the mounting base 9 is threadedly connected to the threaded tube 10, the inner wall of the base 1 is fixedly connected to the baffle 17, and there are five air holes 18 on the back of the baffle 17. The baffle 17 is used to isolate the two servo motors from the outside, and the five air holes 18 are used to facilitate heat dissipation.
[0029] Furthermore, the outer surface of the threaded tube 10 of the embodiment of the present invention is fixedly connected to a bearing 11, the outer surface of the bearing 11 is fixedly connected to a nozzle 12, and four mounting plates 19 are provided on the outer side of the base 1. The side surfaces of each group of mounting plates 19 close to each other are fixedly connected to the outer surface of the base 1. The four mounting plates 19 are used to install the device on the top of the coal mining machine, which facilitates the installation and stabilization of the equipment.
[0030] In addition, in an embodiment of the present invention, a semicircular cover 20 is fixedly connected to the upper surface of the base 1, and the outer surfaces of the two rotating rods 7 are rotatably connected to the inner wall of the semicircular cover 20. The semicircular cover 20 is used to limit the spray tube 6 to prevent the spray tube 6 from tilting too much.
[0031] The working principle of the present invention is as follows: when in use, the servo motor 2 and the silent fan 16 are first electrically connected through wires, and then the power provided by the servo motor 2 can be used to drive the driving gear 3 to rotate. The driving gear 3 and the driven gear 5 are both engaged with the toothed belt 4. When the servo motor 2 drives the driving gear 3 to rotate, the driven gear 5 can also be driven to rotate. The driven gear 5 is fixedly connected to the rotating rod 7 to adjust the pitch angle of the spray pipe 6, thereby achieving the purpose of fine-tuning the angle adjustment of the spray pipe 6. The water inlet pipe 8 is connected to the external boosting equipment to provide a water source for the spray equipment. The threaded connection between the mounting seat 9 and the threaded pipe 10 is used to facilitate installation and disassembly, and is also convenient for disassembly and maintenance. The inner ring of the bearing 11 is connected to the threaded pipe 10, and the outer ring is connected to the nozzle 12, so that the threaded pipe 10 and the nozzle 12 are rotated. The water pressure can impact the nozzle 12 to rotate, thereby achieving the effect of a rotating spray water column, thereby preventing the dust generated during coal mining from clogging the outlet of the nozzle 12.
[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A spray device for coal mining equipment, comprising a base (1), characterized in that: The inner bottom wall of the base (1) is fixedly connected to a servo motor (2), and the output end of the power of the servo motor (2) is fixedly connected to a driving gear (3); A spray tube (6) is provided above the base (1); the outer surface of the spray tube (6) is fixedly connected to two rotating rods (7); the outer surface of one of the rotating rods (7) is fixedly connected to a passive gear (5); and the outer surfaces of the driving gear (3) and the passive gear (5) are connected to a toothed belt (4) for joint rotation. The inner wall of the spray pipe (6) is fixedly connected to a water inlet pipe (8), the output end of the water inlet pipe (8) is fixedly connected to a mounting seat (9), the inner wall of the mounting seat (9) is threadedly connected to a threaded pipe (10), the outer surface of the threaded pipe (10) is fixedly connected to a bearing (11), and the outer surface of the bearing (11) is fixedly connected to a spray head (12).
2. A spray device for coal mining equipment according to claim 1, characterized in that: A handle (13) is provided above the spray tube (6), and the bottom surface of the handle (13) is fixedly connected to the outer surface of the spray tube (6).
3. A spray device for coal mining equipment according to claim 2, characterized in that: A protective cover (14) is provided above the base (1), and the bottom surface of the protective cover (14) is fixedly connected to the upper surface of the base (1).
4. A spray device for coal mining equipment according to claim 2 or 3, characterized in that: The inner bottom wall of the base (1) is fixedly connected to a support block (15), and the upper surface of the support block (15) is fixedly connected to the inner top wall of the base (1).
5. A spray device for coal mining equipment according to claim 4, characterized in that: The inner wall of the support block (15) is fixedly connected to a silent fan (16), and the silent fan (16) is located inside the base (1).
6. The spray device for coal mining equipment according to claim 5, characterized in that: A baffle (17) is fixedly connected to the inner wall of the base (1), and five air holes (18) are provided on the back of the baffle (17).
7. A spray device for coal mining equipment according to claim 6, characterized in that: Four mounting plates (19) are provided on the outer side of the base (1), and the side surfaces of each group of mounting plates (19) that are close to each other are fixedly connected to the outer surface of the base (1).
8. The spray device for coal mining equipment according to claim 7, characterized in that: The upper surface of the base (1) is fixedly connected to a semicircular cover (20), and the outer surfaces of the two rotating rods (7) are both rotatably connected to the inner wall of the semicircular cover (20).
Citation Information
Patent Citations
External spraying device of coal mining machine
CN217300573U