Fireproof composite clay brick structure for heating furnace
By using structural designs such as positioning plates and fixing plates in refractory composite clay bricks, the problems of difficult alignment and gaps in the installation of refractory bricks in the heating furnace are solved, stable connection and efficient sealing are achieved, and the service life and sealing of the refractory bricks are improved.
Patent Information
- Application Number
- CN202422787082.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Existing refractory composite clay bricks are difficult to align and fix when installed in a heating furnace, and there are gaps, which lead to gas or smoke leakage and poor sealing.
The structural design adopts positioning plates, fixing plates and hollow plates, and the matching connections of notches, grooves and square columns ensure that the bricks are firmly connected left and right and up and down. Ceramic powder and calcium aluminate cement are applied on the surface of the bricks to improve heat resistance and sealing.
It achieves stable installation of refractory bricks, reduces gaps, improves sealing, prevents gas or smoke leakage, extends service life and reduces the risk of thermal stress damage.
Smart Images

Figure CN223319557U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of refractory composite clay bricks, and in particular to a refractory composite clay brick structure for a heating furnace. Background Art
[0002] A heating furnace is a device used to heat materials or objects. It is widely used in metal, ceramics, glass, petrochemical and other industries. Refractory composite clay bricks for heating furnaces are a type of refractory material specially designed for use in high-temperature environments.
[0003] Some existing refractory composite clay bricks need to be installed inside a heating furnace when in use. When installing the refractory composite clay bricks, multiple bricks are directly stacked together. This installation method makes it difficult to align and fix the two bricks. Moreover, when the refractory composite clay bricks are connected together, there are certain gaps between the multiple refractory composite clay bricks in the direct placement method, which affects the sealing of the refractory brick structure and may cause gas or smoke leakage. Utility Model Content
[0004] The present application provides a refractory composite clay brick structure for a heating furnace. When using refractory composite clay bricks, it is easier to align and fix during installation, ensuring the stability of the overall structure and improving work efficiency. When connected together, it can reduce gaps, improve the sealing of the refractory structure, and prevent gas or smoke leakage.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical solution: a refractory composite clay brick structure for a heating furnace, the structure comprising:
[0006] Brick body;
[0007] A first fixing plate is fixedly mounted on one side of the brick body, and a notch is provided on one side of the first fixing plate. The positioning plate on one brick body is inserted into the interior of the first fixing plate on another brick body, thereby further connecting the multiple brick bodies together on the left and right sides.
[0008] A positioning plate is fixedly arranged on the brick body, the positioning plate is away from a side of the first fixing plate, and the positioning plate matches the notch;
[0009] A second fixing plate is fixedly arranged on one side of the brick body, and one side of the second fixing plate is provided with two grooves, and two square columns are inserted into the two grooves to connect the multiple brick bodies together;
[0010] The hollow plate is fixedly arranged on the side of the brick body away from the second fixing plate. The second fixing plate is inserted into the interior of the hollow plate, and the two square columns are further inserted into the interior of the two grooves to connect the multiple brick bodies together.
[0011] As a further improvement scheme of the present application: the inner wall of the groove matches the positioning plate, two square columns are fixedly provided on one side of the brick body, the positioning plate matches the groove, and the positioning plate on one brick body is inserted into the inside of the first fixed plate on another brick body to further connect multiple brick bodies together on the left and right.
[0012] As a further improvement of the present application: the two square columns match any one of the grooves, the second fixing plate matches the inner wall of the hollow plate, the two square columns are inserted into the two grooves, and the multiple bricks are connected together up and down.
[0013] As a further improvement of the present application: a plurality of protrusions are fixedly provided on one side of the brick body, and a plurality of arc grooves are provided on the side of the brick body away from the plurality of arc grooves. When the refractory bricks are stacked together, the plurality of protrusions on one brick body are inserted into the plurality of arc grooves on another brick body, which facilitates stacking and use.
[0014] As a further improvement of the present application: any one of the protrusions matches with any one of the arc-shaped grooves, and any one of the protrusions can be inserted into the interior of any one of the arc-shaped grooves.
[0015] As a further improvement scheme of the present application: the outer surfaces on both sides of the brick body are coated with a refractory layer, and the two refractory layers are provided with an insulation layer on the opposite side. The material of the two insulation layers is ceramic powder. By coating the ceramic powder on both sides of the brick body, it becomes the outer layer structure of the brick body. Ceramics have excellent high temperature resistance and mechanical strength, which improves the heat resistance and strength of the brick body. The two insulation layers construct the middle layer of the brick body to form an insulation barrier, which makes it difficult for heat to dissipate through the brick body, thereby improving the overall insulation performance of the brick body. The material of the two insulation layers is silicate fiber, which has high refractoriness and insulation performance.
[0016] As a further improvement scheme of this application: a reinforcement layer is provided on one side of the two insulation layers. The material of the two reinforcement layers is calcium aluminate cement. Calcium aluminate cement has high strength and fire resistance, is suitable for high temperature environment, and becomes the inner layer of the brick body, thereby improving the mechanical strength of the refractory bricks and withstanding greater pressure.
[0017] As a further improvement scheme of the present application: the interior of the brick body is provided with a hollow groove, which makes the interior of the brick body vacuum, can alleviate the thermal stress caused by temperature changes, reduce the risk of cracks and damage caused by thermal shock, and extend the service life of the brick body. At the same time, the two hollow grooves make the brick body lighter, which helps to reduce the burden on the overall building structure and facilitates installation.
[0018] Compared with the prior art, the advantages and positive effects of this application are:
[0019] 1. In the present application, when using refractory composite clay bricks, any protrusion can be inserted into the inside of any arc groove. When the refractory bricks are stacked together, multiple protrusions on one brick body are inserted into the multiple arc grooves on another brick body, which is convenient for stacking and easy to use. When installing refractory bricks inside the heating furnace, the positioning plate and the groove match, and the positioning plate on one brick body is inserted into the inside of the first fixing plate on the other brick body, further connecting the multiple bricks together on the left and right. By inserting the second fixing plate into the inside of the hollow plate, further inserting the two square columns into the inside of the two grooves, connecting the multiple bricks together up and down, and inserting the second fixing plate into the inside of the hollow plate, and the positioning plate into the inside of the groove, the gap between the two bricks when installed can be reduced, so that when using refractory composite clay bricks, the bricks are easier to align and fix during installation, ensuring the stability of the overall structure and improving work efficiency. When connected together, the gap can be reduced, the sealing of the refractory structure can be improved, and gas or smoke leakage can be prevented.
[0020] 2. In the present application, when using refractory composite clay bricks, the material of the two thermal insulation layers is ceramic powder. By coating the ceramic powder on both sides of the brick body, it becomes the outer layer structure of the brick body. Ceramics have excellent high temperature resistance and mechanical strength, which improves the heat resistance and strength of the brick body. The two thermal insulation layers construct the middle layer of the brick body to form an insulation barrier, so that heat is not easily lost through the brick body, thereby improving the overall thermal insulation performance of the brick body. The material of the two thermal insulation layers is silicate fiber, which has high refractoriness and thermal insulation performance. The material of the two reinforcing layers is calcium aluminate cement, which has high strength and fire resistance and is suitable for high temperature environments. It becomes the inner layer of the brick body, improves the mechanical strength of the refractory brick, and withstands greater pressure. The hollow groove makes the interior of the brick body vacuum, which can alleviate the thermal stress caused by temperature changes, reduce the risk of cracks and damage caused by thermal shock, and extend the service life of the brick body. At the same time, the two hollow grooves make the brick body lighter, which helps to reduce the burden on the overall building structure and facilitates installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the front three-dimensional structure of a refractory composite clay brick structure for a heating furnace proposed in this application.
[0022] Figure 2 This is a side view of a three-dimensional structural diagram of a refractory composite clay brick structure for a heating furnace proposed in this application.
[0023] Figure 3 This is a schematic diagram of the upward-looking three-dimensional structure of a refractory composite clay brick structure for a heating furnace proposed in this application.
[0024] Figure 4 This is a schematic cross-sectional view of a refractory composite clay brick structure for a heating furnace proposed in this application.
[0025] Legend: 1. Brick body; 2. First fixing plate; 201. Notch; 202. Positioning plate; 203. Second fixing plate; 204. Groove; 205. Hollow plate; 206. Square column; 207. Protrusion; 208. Arc groove; 3. Refractory layer; 301. Insulation layer; 302. Reinforcement layer; 303. Hollow groove. DETAILED DESCRIPTION
[0026] In order to more clearly understand the above-mentioned objects, features and advantages of the present application, the present application is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways than those described herein. Therefore, the present application is not limited to the specific embodiments disclosed in the following specification.
[0028] Example 1, as Figures 1 to 4 As shown, the present application provides a refractory composite clay brick structure for a heating furnace, the structure comprising:
[0029] Brick 1;
[0030] The first fixing plate 2 is fixedly mounted on one side of the brick body 1, and a notch 201 is provided on one side of the first fixing plate 2. The positioning plate 202 on one brick body 1 is inserted into the interior of the first fixing plate 2 on another brick body 1, thereby further connecting the multiple brick bodies 1 together.
[0031] The positioning plate 202 is fixedly arranged on the brick body 1, the positioning plate 202 is away from the side of the first fixing plate 2, and the positioning plate 202 matches the notch 201;
[0032] The second fixing plate 203 is fixedly mounted on one side of the brick body 1 and has two grooves 204 formed on one side of the second fixing plate 203. Two square pillars 206 are inserted into the two grooves 204 to connect the multiple brick bodies 1 together.
[0033] The hollow plate 205 is fixedly arranged on the side of the brick body 1 away from the second fixing plate 203. The second fixing plate 203 is inserted into the hollow plate 205, and the two square columns 206 are further inserted into the two grooves 204 to connect the multiple brick bodies 1 together.
[0034] like Figures 1 to 4As shown, the inner wall of the notch 201 matches the positioning plate 202, two square columns 206 are fixedly provided on one side of the brick body 1, the positioning plate 202 matches the notch 201, and the positioning plate 202 on one brick body 1 is inserted into the inside of the first fixing plate 2 on another brick body 1, further connecting multiple brick bodies 1 together on the left and right.
[0035] like Figures 1 to 4 As shown, two square columns 206 match any one of the grooves 204, and the second fixing plate 203 matches the inner wall of the hollow plate 205. The two square columns 206 are inserted into the two grooves 204 to connect the multiple bricks 1 together.
[0036] like Figures 1 to 4 As shown, a plurality of protrusions 207 are fixedly provided on one side of the brick body 1, and a plurality of arc grooves 208 are opened on the side of the brick body 1 away from the plurality of arc grooves 208. When the refractory bricks are stacked together, the plurality of protrusions 207 on one brick body 1 are inserted into the plurality of arc grooves 208 on another brick body 1, which is convenient for stacking and easy to use.
[0037] like Figures 1 to 4 As shown, any protrusion 207 matches with any arc-shaped groove 208 , and any protrusion 207 can be inserted into the interior of any arc-shaped groove 208 .
[0038] like Figures 1 to 4 As shown, the outer surfaces of both sides of the brick body 1 are coated with a refractory layer 3, and the two refractory layers 3 are provided with an insulating layer 301 on the opposite side. The material of the two insulating layers 301 is ceramic powder. By coating the ceramic powder on both sides of the brick body 1, it becomes the outer layer structure of the brick body 1. Ceramics have excellent high temperature resistance and mechanical strength, which improves the heat resistance and strength of the brick body 1. The two insulating layers 301 construct the middle layer of the brick body 1 to form an insulating barrier, which makes it difficult for heat to dissipate through the brick body, thereby improving the overall thermal insulation performance of the brick body 1. The material of the two insulating layers 301 is silicate fiber, which has high refractoriness and thermal insulation performance.
[0039] like Figures 1 to 4 As shown, a reinforcement layer 302 is provided on one side of the two insulation layers 301. The material of the two reinforcement layers 302 is calcium aluminate cement. Calcium aluminate cement has high strength and fire resistance, is suitable for high temperature environment, and becomes the inner layer of the brick body 1, thereby improving the mechanical strength of the refractory bricks and withstanding greater pressure.
[0040] like Figures 1 to 4 As shown, the interior of the brick body 1 is provided with a hollow groove 303. The hollow groove 303 makes the interior of the brick body 1 a vacuum, which can alleviate the thermal stress caused by temperature changes, reduce the risk of cracks and damage caused by thermal shock, and extend the service life of the brick body. At the same time, the two hollow grooves 303 make the brick body 1 lighter, which helps to reduce the burden on the overall building structure and facilitates installation.
[0041] Working principle: When using refractory composite clay bricks, any protrusion 207 can be inserted into any arc groove 208. When the refractory bricks are stacked together, the multiple protrusions 207 on one brick body 1 are inserted into the multiple arc grooves 208 on another brick body 1, which is convenient for stacking and use. When installing refractory bricks inside the heating furnace, the positioning plate 202 and the groove 201 are matched, and the positioning plate 202 on one brick body 1 is inserted into the first fixing plate 2 on another brick body 1, and multiple brick bodies 1 are further stacked. The left and right sides are connected together, and the second fixing plate 203 is inserted into the interior of the hollow plate 205, and the two square columns 206 are further inserted into the interior of the two grooves 204, so that the multiple brick bodies 1 are connected together up and down, and the second fixing plate 203 is inserted into the interior of the hollow plate 205, and the positioning plate 202 is inserted into the interior of the notch 201, which can reduce the gap between the two brick bodies 1 when they are installed, so that when using the refractory composite clay brick, the brick body 1 is easier to align and fix during installation, ensuring the stability of the overall structure and improving work efficiency. , which can reduce gaps, improve the sealing of the refractory structure, and prevent the leakage of gas or smoke. When using refractory composite clay bricks, the material of the two thermal insulation layers 301 is ceramic powder. By applying the ceramic powder on both sides of the brick body 1, it becomes the outer layer structure of the brick body 1. Ceramics have excellent high temperature resistance and mechanical strength, which improves the heat resistance and strength of the brick body 1. The two thermal insulation layers 301 construct the middle layer of the brick body 1 to form an insulation barrier, making it difficult for heat to dissipate through the brick body, thereby improving the overall thermal insulation performance of the brick body 1. The material of the two thermal insulation layers 301 is silicate fiber. The material of the two reinforcing layers 302 is calcium aluminate cement, which has high strength and fire resistance and is suitable for high temperature environments. It becomes the inner layer of the brick body 1, improves the mechanical strength of the refractory bricks, and withstands greater pressure. The hollow grooves 303 make the interior of the brick body 1 vacuum, which can alleviate the thermal stress caused by temperature changes, reduce the risk of cracks and damage caused by thermal shock, and extend the service life of the brick body. At the same time, the two hollow grooves 303 make the brick body 1 lighter, which helps to reduce the burden on the overall building structure and facilitates installation.
[0042] The above are only preferred embodiments of the application and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification of the above embodiment based on the technical essence of the present invention that does not deviate from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.
Claims
1. A refractory composite clay brick structure for a heating furnace, characterized in that: The structure includes: Brick body (1); A first fixing plate (2) is fixedly arranged on one side of the brick body (1), and a notch (201) is provided on one side of the first fixing plate (2); A positioning plate (202) is fixedly arranged on the brick body (1), with the positioning plate (202) being away from a side of the first fixing plate (2); A second fixing plate (203) is fixedly arranged on one side of the brick body (1), and one side of the second fixing plate (203) is provided with two grooves (204); The hollow plate (205) is fixedly arranged on a side of the brick body (1) away from the second fixed plate (203).
2. The refractory composite clay brick structure for a heating furnace according to claim 1, characterized in that: The inner wall of the notch (201) matches the positioning plate (202), and two square columns (206) are fixedly provided on one side of the brick body (1).
3. The refractory composite clay brick structure for a heating furnace according to claim 2, characterized in that: The two square columns (206) match any one of the grooves (204), and the second fixing plate (203) matches the inner wall of the hollow plate (205).
4. The refractory composite clay brick structure for a heating furnace according to claim 1, characterized in that: A plurality of protrusions (207) are fixedly provided on one side of the brick body (1), and a plurality of arcuate grooves (208) are provided on a side of the brick body (1) away from the plurality of arcuate grooves (208).
5. The refractory composite clay brick structure for a heating furnace according to claim 4, characterized in that: Any one of the protrusions (207) matches any one of the arc-shaped grooves (208).
6. The refractory composite clay brick structure for a heating furnace according to claim 1, characterized in that: The outer surfaces of both sides of the brick body (1) are coated with a refractory layer (3), and a heat insulation layer (301) is provided on opposite sides of the two refractory layers (3).
7. The refractory composite clay brick structure for a heating furnace according to claim 6, characterized in that: A reinforcement layer (302) is provided on one side of each of the two heat-insulating layers (301).
8. The refractory composite clay brick structure for a heating furnace according to claim 1, characterized in that: A hollow groove (303) is provided inside the brick body (1).