Device suitable for spraying refractory material
By designing a refractory spraying device, high-pressure wind is used to evenly spray refractory materials onto the water jacket of the smelting furnace mouth, solving the problems of water jacket burning and uneven manual spraying, and improving safety and construction quality.
Patent Information
- Application Number
- CN202422292307.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-20
AI Technical Summary
During the production process of the water jacket at the mouth of the smelting furnace, local burning of the water jacket causes water leakage, posing a safety hazard. In addition, there is a risk of unevenness and high-temperature damage when manually spraying refractory materials.
A refractory spraying device is designed to use high-pressure wind to evenly spray refractory materials through fan-shaped nozzles to the location that needs protection, avoiding manual access to high-temperature areas.
It achieves uniform spraying of refractory materials, improves construction quality, reduces safety risks, extends the service life of the water jacket, and ensures the safety of construction workers.
Smart Images

Figure CN223319577U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of nonferrous metals, in particular to a device suitable for spraying refractory materials. Background Art
[0002] The water jacket at the bottom-blowing furnace mouth reaches a high temperature of approximately 1250°C during production. Circulating water is required to cool the jacket during operation, but internal water pipes fail to fully cool the jacket, leading to localized burnout. If leaks in the jacket are not detected promptly during bottom-blowing furnace production, water entering the furnace and contacting the high-temperature melt could easily cause explosions, posing a significant safety hazard.
[0003] In order to prevent accidents and provide double protection, the furnace mouth water jacket is sprayed with refractory materials during weekly routine inspections to extend the service life of the furnace mouth water jacket. Manual application of protective materials may result in uneven application, especially for workers close to the furnace body. During construction, there are risks of heatstroke, burns, mechanical injuries, etc. Therefore, we propose a device suitable for spraying refractory materials, which can ensure that construction workers can spray refractory materials outside the high-temperature working area. Utility Model Content
[0004] The purpose of the utility model is to solve the problems raised in the background technology and to design a device suitable for spraying refractory materials.
[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is a device suitable for spraying refractory materials, a device suitable for spraying refractory materials, including a cylinder gland, a gland flange, a cylinder flange, a cylinder, a bracket, a discharge pipe, a hose, a fan-shaped nozzle, an air duct, a mud volume valve, an air volume valve, an air inlet, a discharge pipe, and a feed port. It is characterized in that a feed port is provided above the cylinder, a cylinder flange is fixedly installed above the feed port, the cylinder flange is connected to the cylinder gland, an air duct is fixedly installed on the side of the cylinder, the other end of the air duct is connected to the discharge pipe, a discharge pipe is provided below the cylinder, and the discharge pipe is connected to the discharge pipe.
[0006] Preferably, a mud volume valve is provided on the air duct, and an air volume valve is provided on the discharge pipe, and the air volume valve is located on the left side of the connection between the discharge pipe and the discharge pipe.
[0007] Preferably, a mud volume valve is provided on the air duct, and an air volume valve is provided on the discharge pipe, and the air volume valve is located on the left side of the connection between the discharge pipe and the discharge pipe.
[0008] Preferably, a gland flange is fixedly installed below the cylinder gland, and the gland flange is connected to the cylinder flange by bolts.
[0009] Preferably, three brackets are fixedly installed on the bottom end of the cylinder, and the three brackets are distributed in a circle on the bottom surface of the cylinder.
[0010] Beneficial effects:
[0011] The utility model provides a device suitable for spraying refractory materials, which has the following beneficial effects. Through its structural design, the device uses high-pressure air to enter the cylinder from the air inlet through the air duct, so that positive pressure is formed inside the cylinder, and the material in the cylinder is pressed down into the discharge pipe. Then, the air volume valve is opened to convert the high-pressure air into horizontal blowing, and the material is evenly sprayed through the fan-shaped nozzle to the position or equipment that needs protection, so that the operator does not need to get close to the furnace body when spraying refractory materials, which improves the construction quality and reduces the safety risk. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the device for spraying refractory materials according to the utility model;
[0013] Figure 2 This is a schematic diagram of the structure of the device for spraying refractory materials as described in the utility model from a top view;
[0014] Figure 3 It is a structural diagram of AA described in the present utility model.
[0015] In the figure, 1. Cylinder gland, 2. Gland flange, 3. Cylinder flange, 4. Cylinder, 5. Bracket, 6. Discharge pipe, 7. Hose, 8. Fan-shaped nozzle, 9. Air duct, 10. Mud volume valve, 11. Air volume valve, 12. Air inlet, 13. Discharge pipe, 14. Feed port. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0017] In the description of this utility model, it should be noted that the terms "upper / lower end," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0018] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "set / mounted," "sleeved," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0019] See also Figure 1-3 The utility model provides a technical solution: a device suitable for spraying refractory materials, comprising a cylinder gland 1, a cylinder flange 3, a cylinder 4, a discharge pipe 6, an air duct 9, a downpipe 13, and a feed port 14. The feed port 14 is provided above the cylinder 4, and the cylinder flange 3 is fixedly installed above the feed port 14. The cylinder flange 3 is connected to the cylinder gland 1. The air duct 9 is fixedly installed on the side of the cylinder 4, and the other end of the air duct 9 is connected to the discharge pipe 6. The downpipe 13 is provided below the cylinder 4, and the downpipe 13 is connected to the discharge pipe 6. The left side of the discharge pipe 6 is an air inlet 12, and the right side of the discharge pipe 6 is connected to a hose 7, and the other end of the hose 7 is connected to a fan-shaped nozzle 8. The hose 7 can adapt to spraying work in more directions, and the fan-shaped nozzle 8 can make the spraying area larger. The air duct 9 is provided with a mud volume valve 10, and the discharge pipe 6 is provided with an air volume valve 11. The air volume valve 11 is located on the left side of the connection between the discharge pipe 13 and the discharge pipe 6. The coordination between the air volume valve 11 and the mud volume valve 10 can better control the spraying distance and the amount of material sprayed. A gland flange 3 is fixedly mounted below the cylinder gland 1. The gland flange 3 is connected to the cylinder flange 3 by bolts. The cylinder gland 1 and the cylinder 4 are connected by bolts through the gland flange 2 and the cylinder flange 3, making the connection between the two closer and increasing the airtightness. Three brackets 5 are fixedly mounted on the bottom end of the cylinder 4. The three brackets 5 are distributed in a circle on the bottom surface of the cylinder 4.
[0020] Through the use of wires by those skilled in the art, all electrical components in this case are connected to their corresponding power supplies, and appropriate controllers should be selected according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the following working principle, in which the electrical components are electrically connected in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and no longer explains the electrical control.
[0021] In this embodiment:
[0022] During operation, first add material to the cylinder 4 through the feed port 14, then use bolts to connect the cylinder 4 to the cylinder cover 1 through the cylinder flange 3 and the cover flange 2, then input the high-pressure airflow through the air inlet 12, close the air volume valve 11, open the mud volume valve 10, so that the high-pressure airflow enters the cylinder 4, and the material inside the cylinder 4 enters the discharge pipe 6 through the down pipe 13. When a small amount of material is sprayed out of the fan-shaped nozzle 8, reduce the mud volume valve 10 and open the air volume valve 11, so that the high-pressure airflow is changed to horizontal in the discharge pipe 6, thereby blowing the material out horizontally. Then the worker adjusts the spraying direction of the fan-shaped nozzle 8 through the hose 7 so that the material is evenly sprayed on the position or equipment that needs protection.
[0023] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.
[0024] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device suitable for spraying refractory materials, characterized in that: The invention comprises a cylinder cover (1), a cylinder flange (3), a cylinder (4), a discharge pipe (6), an air duct (9), a feed pipe (13), and a feed port (14), and is characterized in that a feed port (14) is provided at the top of the cylinder (4), a cylinder flange (3) is fixedly installed above the feed port (14), the cylinder flange (3) is connected to the cylinder cover (1), an air duct (9) is fixedly installed on the side of the cylinder (4), the other end of the air duct (9) is connected to the discharge pipe (6), a feed pipe (13) is provided at the bottom of the cylinder (4), and the feed pipe (13) is connected to the discharge pipe (6).
2. The device for spraying refractory materials according to claim 1, characterized in that: The left side of the discharge pipe (6) is an air inlet (12), the right side of the discharge pipe (6) is connected to a hose (7), and the other end of the hose (7) is connected to a fan-shaped nozzle (8).
3. The device for spraying refractory materials according to claim 1, characterized in that: The air duct (9) is provided with a mud volume valve (10), and the discharge pipe (6) is provided with an air volume valve (11). The air volume valve (11) is located on the left side of the connection between the discharge pipe (13) and the discharge pipe (6).
4. The device for spraying refractory materials according to claim 1, characterized in that: A gland flange (2) is fixedly installed below the cylinder gland (1), and the gland flange (2) is connected to the cylinder flange (3) via bolts.
5. The device for spraying refractory materials according to claim 1, characterized in that: Three brackets (5) are fixedly mounted on the bottom end of the cylinder (4), and the three brackets (5) are distributed in a circular pattern on the bottom surface of the cylinder (4).