Temperature sensor with mounting structure

By designing a combined fixing method of the threaded barrel and the mounting assembly, the problem of insufficient stability in the installation of the temperature sensor is solved, dual fixation and angle adjustment are achieved, and the installation strength and maintenance convenience are improved.

CN223319912UActive Publication Date: 2025-09-09CHINA RESOURCES NEW ENERGY (LINGHAI) WIND ENERGY CO LTD
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Patent Information

Application Number
CN202422862830.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-23
Publication Date
2025-09-09
Estimated Expiration
2034-11-23

AI Technical Summary

Technical Problem

Existing temperature sensors rely on threaded fixation during installation, resulting in insufficient installation stability. In addition, when the threaded connection part is damaged, there is no other auxiliary installation structure, making maintenance difficult.

Method used

A temperature sensor with a mounting structure is designed. It adopts a combined fixing method of a threaded barrel and a mounting assembly, including a connector and a mounting part, which are fixed by spot welding. The friction is increased by a collar and a fitting plate to achieve double fixation and adjustable mounting angle.

Benefits of technology

The installation strength and flexibility of the temperature sensor are improved, and it can still be firmly installed even when the threaded barrel is damaged. The angle can be adjusted according to the installation surface, simplifying the maintenance process.

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Abstract

The utility model discloses a temperature sensor with a mounting structure. The temperature sensor comprises a probe rod; the threaded cylinder and the probe rod are concentrically arranged, the threaded cylinder is located outside the probe rod, the threaded cylinder is fixed to the edge of the end of the probe rod, it is guaranteed that an area connected with a transmission wire harness is reserved at the bottom end of the probe rod, later signal transmission is achieved, and in the installation process, the threaded cylinder penetrates through the wind generating set and is fixed through threads; the installation assembly is composed of a connecting piece and an installation piece, the threaded cylinder is sleeved with the connecting piece, and the connecting piece and the threaded cylinder are fixed through spot welding; the number of the installation parts is two. Through the designed installation assembly, the temperature sensor can be matched with the threaded cylinder to achieve dual installation and fixation, the installation strength of the temperature sensor is guaranteed, when threads on the threaded cylinder are slipped or damaged, the temperature sensor can be installed instead of the threaded cylinder, the installation angle of the temperature sensor can be adjusted according to the installation face, and the overall flexibility is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of temperature sensors, and in particular relates to a temperature sensor with a mounting structure. Background Art

[0002] The PT100 temperature sensor is a platinum resistance thermometer whose resistance changes with temperature. The 100 after PT indicates a resistance of 100 ohms at 0°C and approximately 138.5 ohms at 100°C. It is also used in generator sets. Conventional PT100s are installed inside the generator set, making them difficult to maintain if damaged. Therefore, the practice of installing PT100s at the ends of the generator windings has evolved. Installing the temperature sensor at the ends allows for easy maintenance and replacement.

[0003] During installation, existing temperature sensors mainly rely on their own threads for fixation. This connection method is relatively simple. Once the threaded connection part is damaged, there is no other structure to assist in installation. In addition, there are also problems in the installation stability, so there is room for improvement. Utility Model Content

[0004] The purpose of the present utility model is to provide a temperature sensor with a mounting structure to solve the problem of inadequacies in the mounting method of the existing temperature sensor mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a temperature sensor with a mounting structure, comprising a probe rod; a threaded barrel, which is concentrically arranged with the probe rod and is located outside the probe rod, and the threaded barrel is fixed to the edge of the end of the probe rod to ensure that the bottom end of the probe rod is reserved with an area for connection with the transmission harness, thereby realizing the transmission of subsequent signals. During installation, the threaded barrel is penetrated by the wind turbine generator set and fixed by threads; it also includes a mounting assembly, which consists of a connecting piece and a mounting piece, wherein the connecting piece is sleeved on the outside of the threaded barrel, and the two are fixed by spot welding; there are two mounting pieces, which are rotatably arranged at the two end positions of the connecting piece respectively, and a bolt is penetrated on the mounting piece, which is fixed to the wind turbine generator set to realize installation, and cooperate with the threaded barrel to realize double fixation.

[0006] Preferably, the connecting member includes a ring, which is sleeved on the outside of the threaded barrel, and an integrated fitting plate is provided on both sides of the ring. The surface of the fitting plate facing the probe rod is evenly distributed with abutments, which can increase the friction force when connected to the wind turbine by increasing the abutments. The mounting member is rotatably set at the end position of the fitting plate so that its own angle can be adjusted according to the position of the mounting surface.

[0007] Preferably, the mounting part is a mounting plate, and an axis or hinge is connected between the mounting plate and the bonding plate. The mounting plate rotates around the axis of the axis or hinge to achieve installation in different positions. A strip hole is opened on the mounting plate, and bolts are passed through the strip hole to install the wind turbine.

[0008] Preferably, an integrated nut is fixed to the bottom end of the threaded barrel, and the collar is fixed to the nut by spot welding, thereby fixing the position of the installation component.

[0009] Preferably, a connecting cylinder is further installed at the bottom end of the nut, a transmission wire harness is inserted into the interior of the connecting cylinder, and the transmission wire harness is connected to the bottom end of the probe rod.

[0010] Preferably, a protective piece is provided on the transmission harness, and the protective piece abuts against the inner wall of the connecting tube, thereby separating the transmission harness and the connecting tube to avoid damage caused by the abutment between the two.

[0011] Preferably, the protective part includes a rubber ring that is sleeved on the transmission harness, and an integrated tightening portion is formed at one end of the rubber ring, which abuts against the inner wall of the connecting tube to achieve a secure installation of the two. Horizontally extending protrusions are formed on both sides of the other end of the rubber ring, and the rubber ring and the tightening portion can be easily pulled out and separated from the connecting tube through the protrusions.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] The designed installation component can cooperate with the threaded barrel to achieve double installation and fixation, ensuring the installation strength of the temperature sensor. When the thread on the threaded barrel is stripped or damaged, it can also be installed instead. It can also be adjusted according to the installation angle of the installation surface. The overall flexibility is high, which improves the shortcomings of the existing structure in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 It is a bottom view of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the installation assembly of the utility model;

[0017] Figure 4 This is a schematic structural diagram of the protective element of the present invention.

[0018] In the picture:

[0019] 100, probe rod; 101, threaded barrel; 102, transmission harness; 103, connecting barrel;

[0020] 200, mounting assembly; 201, mounting plate; 202, laminating plate; 203, collar; 204, stop block; 205, strip hole;

[0021] 300, protective part; 301, tightening part; 302, rubber ring; 303, protrusion. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figures 1 to 4 The utility model provides a technical solution: a temperature sensor with a mounting structure, including

[0024] Probe 100;

[0025] The threaded barrel 101 is concentrically arranged with the probe rod 100 and is located outside the probe rod 100. The threaded barrel 101 is fixed to the edge of the end of the probe rod 100 to ensure that the bottom end of the probe rod 100 has an area reserved for connection with the transmission harness 102 to achieve subsequent signal transmission. During installation, the threaded barrel 101 is passed through the wind turbine generator set and fixed by threads;

[0026] Also includes

[0027] The installation component 200 is composed of a connecting part and a mounting part.

[0028] The connecting piece is sleeved on the outside of the threaded barrel 101, and the two are fixed by spot welding;

[0029] There are two mounting members, which are rotatably arranged at both ends of the connecting member. Bolts run through the mounting members, which are fixed to the wind turbine generator set to achieve installation and cooperate with the threaded barrel 101 to achieve double fixation.

[0030] In this embodiment, preferably, the connecting member includes a ring 203, which is sleeved on the outside of the threaded barrel 101, and an integrated bonding plate 202 is provided on both sides of the ring 203. The surface of the bonding plate 202 facing the probe rod 100 is evenly distributed with abutments 204. The abutments 204 can increase the tightening force when connected to the wind turbine by increasing the friction force. The mounting member is rotatably set at the end position of the bonding plate 202 so that its own angle can be adjusted according to the position of the mounting surface.

[0031] In this embodiment, preferably, the mounting part is a mounting plate 201, and an axis or hinge is connected between the mounting plate 201 and the bonding plate 202. The mounting plate 201 rotates around the axis of the axis or hinge to achieve installation in different positions. A strip hole 205 is opened on the mounting plate 201, and bolts are passed through the strip hole 205 to install the wind turbine.

[0032] In this embodiment, preferably, an integrated nut is fixed to the bottom end of the threaded barrel 101 , and the collar 203 is fixed to the nut by spot welding, thereby achieving fixation of the position of the mounting assembly 200 .

[0033] In this embodiment, preferably, a connecting cylinder 103 is further installed at the bottom end of the nut, and a transmission harness 102 is inserted into the interior of the connecting cylinder 103 , and the transmission harness 102 is connected to the bottom end of the probe rod 100 .

[0034] In this embodiment, preferably, a protective member 300 is provided on the transmission harness 102, and the protective member 300 abuts against the inner wall of the connecting tube 103, thereby separating the transmission harness 102 and the connecting tube 103 to avoid damage caused by the abutment between the two.

[0035] In this embodiment, preferably, the protective member 300 includes a rubber ring 302 that is sleeved on the transmission harness 102, and an integrated tightening portion 301 is formed at one end of the rubber ring 302, which abuts against the inner wall of the connecting tube 103 to achieve a secure installation of the two. Horizontally extending protrusions 303 are formed on both sides of the other end of the rubber ring 302, and the rubber ring 302 and the tightening portion 301 can be easily pulled out and separated from the connecting tube 103 through the protrusions 303.

[0036] The steps to move the temperature sensor from inside the generator set to the end location are as follows:

[0037] Move the cooler: Remove the cooler-related wiring in the auxiliary outlet box, remove the air ducts on both sides of the cooler, and remove the cooler mounting bolts; use a manual hoist, round steel, and crowbar to move the cooler toward the right front end of the motor and secure it;

[0038] Component inspection and selection: Before binding, use a multimeter with the ohm range to measure the resistance of the temperature sensor to ensure that the difference between the maximum and minimum resistance values ​​of the temperature sensors installed on the same generator is within 1Ω. Select 6 components within the normal range as the temperature measurement components to be installed.

[0039] Positioning components: Select the coil directly above the winding end as the first coil and set it as the W phase. For 2.0MW motors, select the second coil from the left as the V phase, and the seventh coil from the right as the U phase. For 1.5MW motors, select the second coil from the left as the V phase, and the fifth coil from the right as the U phase. The three positions above should avoid the bracket. If avoiding the bracket is not possible, the entire unit should be offset to the right or left by the same amount, ensuring sufficient space for operation.

[0040] Component Binding: Note! During operation, secure all tools with the supplied polyester tubing, leaving the end of the tubing outside the machine base to prevent the tools from falling into the base. Bind the temperature sensor for the same phase to both sides of the beveled edge of the coil, as close to the notch as possible. Wrap it with three layers of glass ribbon and tie a knot. The component outlets should be marked with UVW; the glass ribbon should completely and tightly wrap the temperature measuring component; the component signal line should be covered with a φ4 silicon glass paint tube, and glass silk should be used to tie (knot) every 5 coils on the outside of the large end hoop near the end of the coil, and lead it along the outer large end hoop to the direction of the wire hole of the auxiliary outlet box (pay attention to the appropriate tightness of the binding, the deflection of the suspended part should be 1 finger, to avoid the temperature sensor signal line being torn due to too tight binding); the original temperature measurement wire harness is tied behind the terminal block with a small cable tie; the newly installed components are gathered into a bundle, and fixed with alkali-free glass ribbon or cable tie at the leech nail position of the round hole on the upper part of the machine base, and introduced into the auxiliary outlet box; the resistance of each component is measured again in the auxiliary outlet box. After confirming that it is intact, brush JZ-11 glue on the binding and knotting parts of the glass ribbon and each hollow polyester sleeve. When brushing glue, ensure that the entire binding area is completely covered with glue, and the glue should be evenly applied; restore the cooler according to the cooler relocation method; restore the cooler wiring according to the auxiliary outlet box wiring label, and connect the newly added winding temperature measurement to the terminal block with the corresponding serial number; after completion, take photos of the binding component position, the leech nail position entering the round hole, and the terminal block position for reference.

[0041] Although embodiments of the present invention have been shown and described (see the detailed description above for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A temperature sensor with a mounting structure, comprising Probe (100); A threaded barrel (101) is concentrically arranged with the probe rod (100) and is located outside the probe rod (100), and the threaded barrel (101) is fixed to the edge of the end of the probe rod (100); Its characteristics are: Also includes The installation component (200) is composed of a connecting member and a mounting member, wherein The connecting piece is sleeved on the outside of the threaded cylinder (101), and the two are fixed by spot welding; There are two mounting members, which are rotatably arranged at both ends of the connecting member respectively, and bolts are passed through the mounting members.

2. The temperature sensor with a mounting structure according to claim 1, characterized in that: The connecting member includes a collar (203) which is sleeved on the outside of the threaded barrel (101). An integral bonding plate (202) is provided on both sides of the collar (203). Abutments (204) are evenly distributed on the surface of the bonding plate (202) facing the probe rod (100). The mounting member is rotatably arranged at the end position of the bonding plate (202).

3. The temperature sensor with a mounting structure according to claim 2, characterized in that: The mounting member is a mounting plate (201), an axis or hinge is connected between the mounting plate (201) and the laminating plate (202), the mounting plate (201) rotates around the axis of the axis or hinge, and a strip hole (205) is opened on the mounting plate (201).

4. The temperature sensor with a mounting structure according to claim 2, characterized in that: An integrated nut is fixed to the bottom end of the threaded barrel (101), and the collar (203) is fixed to the nut by spot welding.

5. The temperature sensor with a mounting structure according to claim 4, characterized in that: A connecting tube (103) is also installed at the bottom end of the nut, a transmission wire harness (102) is inserted into the interior of the connecting tube (103), and the transmission wire harness (102) is connected to the bottom end of the probe rod (100).

6. The temperature sensor with a mounting structure according to claim 5, characterized in that: A protective member (300) is sleeved on the transmission harness (102), and the protective member (300) abuts against the inner wall of the connecting cylinder (103).

7. The temperature sensor with a mounting structure according to claim 6, characterized in that: The protective member (300) includes a rubber ring (302) sleeved on the transmission harness (102), one end of the rubber ring (302) is formed with an integrated abutting portion (301), the abutting portion (301) abuts against the inner wall of the connecting tube (103), and the other end of the rubber ring (302) is formed with horizontally extending protrusions (303) on both sides.