New energy automobile battery discharge temperature test equipment

By designing a new energy vehicle battery discharge temperature test equipment with a substrate and ventilation system, the detection problem of the existing technology that cannot simulate closed or ventilated gap spaces is solved, and accurate and detailed detection of battery discharge temperature is achieved.

CN223319930UActive Publication Date: 2025-09-09国网西藏电力有限公司电力科学研究院
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Patent Information

Application Number
CN202422938838.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-09-09
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Existing new energy vehicle battery testing methods are unable to simulate the actual installation conditions of batteries in closed or ventilated spaces, resulting in insufficient rigor in the test results.

Method used

A new energy vehicle battery discharge temperature testing equipment was designed, which includes a substrate, a protective box and a ventilation system. The equipment can perform discharge temperature detection under sealed conditions and control the ventilation degree through electric guide rails to simulate the battery heating temperature under different ventilation conditions.

Benefits of technology

It achieves accurate detection of battery discharge temperature under sealed conditions, obtains multiple sets of temperature data, and ensures the comprehensiveness and detail of the detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of new energy automobile battery detection, in particular to new energy automobile battery discharge temperature testing equipment, which comprises a substrate, a battery discharge tester arranged at the left front end of the top surface of the substrate, a protective box body fixedly mounted in the middle of the right end of the top surface of the substrate, and a box cover arranged at the top of the protective box body. A second rock wool board heat preservation layer and a first rock wool board heat preservation layer are fixedly arranged on the inner wall of the protection box body and the inner wall of the box cover correspondingly, square through openings are formed in the bottom ends of the front face and the back face of the protection box body, and rock wool inner ventilation boards are fixedly arranged at the bottoms of the front face and the back face of the second rock wool board heat preservation layer. Box body outer ventilation plates are movably arranged in front and back through openings of the protection box body, and an electric guide rail is arranged in the middle of the left portion of the outer portion of the protection box body. According to the new energy automobile battery discharge temperature test equipment, the discharge temperature data of the battery under the sealing condition is more accurate, the heating temperature data of the battery under different ventilation conditions can be detected, and multiple groups of temperature data can be obtained.
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Description

Technical Field

[0001] The utility model relates to new energy vehicle battery detection, in particular to a new energy vehicle battery discharge temperature testing device. Background Art

[0002] The production of new energy vehicles is gradually increasing. The core power inside them is provided by batteries. As core components, new energy vehicle batteries need to undergo strict testing before leaving the factory. One of the test indicators is the temperature of the battery during continuous discharge. Excessively high temperature indicates that there are quality problems with the battery and it needs to be returned to the factory for inspection and repair. Otherwise, there will be major safety hazards.

[0003] Current testing methods for new energy vehicle batteries essentially use a discharge tester in conjunction with an infrared temperature sensor. However, during actual installation and operation, batteries are generally not directly exposed to open space but are typically located in a closed space or one with certain ventilation gaps. Existing testing methods lack the design to simulate such conditions, and the test results lack rigor.

[0004] In order to solve the above problems, we have made improvements and proposed a new energy vehicle battery discharge temperature testing equipment. Utility Model Content

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] The utility model provides a new energy vehicle battery discharge temperature testing device, comprising a substrate, a battery discharge tester is provided at the left front end of the top surface of the substrate, a protective box is fixedly installed in the middle of the right end of the top surface of the substrate, a box cover is provided on the top of the protective box, a second rock wool board insulation layer and a first rock wool board insulation layer are fixedly provided on the inner walls of the protective box and the box cover, square openings are opened at the bottom ends of the front and back sides of the protective box, rock wool inner ventilation plates are fixedly provided at the bottoms of the front and back sides of the second rock wool board insulation layer, box outer ventilation plates are movably provided in the openings on the front and back sides of the protective box, and an electric guide rail is provided at the left middle part of the outside of the protective box.

[0007] As a preferred technical solution of the present invention, handles are fixedly welded on the front and rear ends of the top surface of the box cover, and the length of the square opening of the protective box body is equal to the external length of the protective box body.

[0008] As a preferred technical solution of the present invention, inner ventilation openings are opened at equal intervals on the left and right sides of the rock wool inner ventilation plate, and the inner ventilation openings are arranged in a matrix shape.

[0009] As an optimal technical solution of the present invention, a rock wool external ventilation plate is fixedly provided on the inner surface of the external ventilation plate of the box body. The rock wool external ventilation plate and the external ventilation plate of the box body are equal in size and aligned. The width of the external ventilation plate of the box body is equal to the width of the square opening of the protective box body, and the length of the external ventilation plate of the box body is greater than the length of the square opening of the protective box body.

[0010] As an optimal technical solution of the present invention, external ventilation openings are opened at equal intervals on the left and right sides of the external ventilation panels of the box body and the rock wool external ventilation panels, and the external ventilation openings are arranged in a matrix shape. The arrangement spacing of the internal ventilation openings is equal to the arrangement spacing of the external ventilation openings, and the size of each internal ventilation opening is also equal to the size of each external ventilation opening. The spacing between each column of the internal ventilation openings and the spacing between each column of the external ventilation openings are both greater than the length of the internal ventilation openings and the external ventilation openings.

[0011] As an optimal technical solution of the present invention, the inner surface of the rock wool outer ventilation plate is in contact with the outer surface of the rock wool inner ventilation plate, and the top and bottom of the two square openings on the front and back sides of the protective box are fixed with slide grooves, and the outer ventilation plate of the box and the rock wool outer ventilation plate slide inside the slide grooves.

[0012] As an optimal technical solution of the present invention, the bottom of the electric guide rail is fixedly connected to the base plate by screws, the top surface of the electric guide rail is slidably provided with an electric slider, and a connecting plate is fixedly installed between the left end bottoms of the two external ventilation plates of the box, and the bottom center of the connecting plate is fixedly connected to the top surface of the electric slider.

[0013] As a preferred technical solution of the present invention, a placement groove is fixedly provided at the center of the inner bottom surface of the protective box body, and hollow tubes with an upward oblique direction are fixedly provided on the left and right sides of the placement groove. Contact temperature sensors are inserted into the two hollow tubes. A terminal block is fixedly provided on the left top of the protective box body. The two contact temperature sensors are electrically connected to the terminal block via connecting wires, and the battery discharge tester is electrically connected to the terminal block via connecting wires.

[0014] The beneficial effects of the utility model are as follows: the new energy vehicle battery discharge temperature testing equipment can provide a nearly sealed thermal insulation environment for the battery for discharge testing, effectively preventing heat loss, making the battery discharge temperature data under a sealed condition more accurate; and at the same time, it can also electrically control and adjust the ventilation degree of the equipment box to detect the heating temperature data of the battery under different ventilation conditions, and can obtain multiple sets of temperature data, making the battery discharge temperature detection more comprehensive and detailed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 This is a structural diagram of a new energy vehicle battery discharge temperature test device of the utility model;

[0017] Figure 2 This is a schematic diagram of the right side structure of the protective box of a new energy vehicle battery discharge temperature test device of the utility model;

[0018] Figure 3 This is a schematic diagram of the front structure of a protective box of a new energy vehicle battery discharge temperature test device in the utility model;

[0019] Figure 4 This is a schematic diagram of the top view of the protective box of a new energy vehicle battery discharge temperature test device of the utility model;

[0020] Figure 5 This is a schematic diagram of the right side cross-sectional structure of the protective box body of the external ventilation plate of the loading box of a new energy vehicle battery discharge temperature test equipment of the present utility model;

[0021] Figure 6 This is a schematic diagram of the placement slot structure of a new energy vehicle battery discharge temperature test device of the utility model;

[0022] In the figure: 1. Base plate; 2. Battery discharge tester; 3. Protective box; 4. Box cover; 5. First rock wool board insulation layer; 6. Second rock wool board insulation layer; 7. Rock wool inner ventilation plate; 701, inner vent; 8. Box outer ventilation plate; 801, outer vent; 9. Rock wool outer ventilation plate; 10. Slide; 11. Electric guide rail; 12. Connecting plate; 13. Placement slot; 14. Contact temperature sensor; 15. Terminal block. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0024] Example: Figure 1-6As shown, a new energy vehicle battery discharge temperature testing equipment includes a substrate 1, a battery discharge tester 2 is provided at the left front end of the top surface of the substrate 1, a protective box 3 is fixedly installed in the middle of the right end of the top surface of the substrate 1, a box cover 4 is provided on the top of the protective box 3, and the inner walls of the protective box 3 and the box cover 4 are respectively fixed with a second rock wool board insulation layer 6 and a first rock wool board insulation layer 5, a square opening is opened at the bottom end of the front and back sides of the protective box 3, and the bottom of the front and back sides of the second rock wool board insulation layer 6 are fixedly provided with a rock wool inner ventilation plate 7, and the front and back openings of the protective box 3 are movably provided with a box outer ventilation plate 8, and an electric guide rail 11 is provided in the middle left part of the outside of the protective box 3.

[0025] Handles are fixedly welded on the front and rear ends of the top surface of the box cover 4 , and the length of the square opening of the protective box body 3 is equal to the external length of the protective box body 3 .

[0026] Internal ventilation openings 701 are formed at equal intervals on the left and right sides of the rock wool internal ventilation plate 7 , and the internal ventilation openings 701 are arranged in a matrix.

[0027] A rock wool external ventilation plate 9 is fixedly installed on the inner surface of the external ventilation plate 8 of the box. The rock wool external ventilation plate 9 and the external ventilation plate 8 of the box are equal in size and aligned. The width of the external ventilation plate 8 of the box is equal to the width of the square opening of the protective box body 3, and the length of the external ventilation plate 8 of the box is greater than the length of the square opening of the protective box body 3.

[0028] External ventilation openings 801 are provided at equal intervals on the left and right sides of the external ventilation panels 8 and the rock wool external ventilation panels 9 of the box. The external ventilation openings 801 are arranged in a matrix shape. The arrangement spacing of the internal ventilation openings 701 is equal to the arrangement spacing of the external ventilation openings 801. The size of each internal ventilation opening 701 is also equal to the size of each external ventilation opening 801. The spacing between each column of the internal ventilation openings 701 and the spacing between each column of the external ventilation openings 801 are both greater than the length of the internal ventilation openings 701 and the external ventilation openings 801.

[0029] The inner surface of the rock wool outer ventilation plate 9 contacts the outer surface of the rock wool inner ventilation plate 7. The top and bottom of the two square openings on the front and back sides of the protective box 3 are fixed with slide grooves 10, and the outer ventilation plate 8 of the box and the rock wool outer ventilation plate 9 slide inside the slide grooves 10.

[0030] The bottom of the electric guide rail 11 is fixedly connected to the base plate 1 by screws, and an electric slider is slidingly provided on the top surface of the electric guide rail 11. A connecting plate 12 is fixedly installed between the bottom left ends of the two external ventilation plates 8 of the box body, and the bottom center of the connecting plate 12 is fixedly connected to the top surface of the electric slider.

[0031] A placement slot 13 is fixedly provided at the center of the inner bottom surface of the protective box 3. Hollow tubes with an upward oblique direction are fixedly provided on the left and right sides of the placement slot 13. Contact temperature sensors 14 are inserted into the two hollow tubes. A terminal block 15 is fixedly provided on the left top of the protective box 3. The two contact temperature sensors 14 are electrically connected to the terminal block 15 through connecting wires, and the battery discharge tester 2 is electrically connected to the terminal block 15 through connecting wires.

[0032] Working principle: When using this new energy vehicle battery discharge temperature test equipment, place the battery in the placement slot 13, stick the end of the contact temperature sensor 14 to the battery, connect the battery to the interface of the terminal board 15 with a connecting wire and cover the box cover 4, then start the battery discharge tester 2, and start the battery discharge test. At the same time, the contact temperature sensor 14 transmits the battery surface temperature in real time. After completing the temperature detection under the sealed and heat-insulating state, you can start the electric guide rail 11 to control the two external ventilation plates 8 of the protective box 3 to move synchronously. As they move, the inner vent 701 and the outer vent 801 gradually overlap to form a ventilation channel. By moving the external ventilation plate 8 of the box, the overlapping range can be adjusted, thereby changing the ventilation degree, and detecting the battery discharge temperature under different ventilation conditions.

[0033] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A new energy vehicle battery discharge temperature test device, comprising a substrate (1), characterized in that: A battery discharge tester (2) is provided at the left front end of the top surface of the substrate (1), a protective box (3) is fixedly installed at the middle of the right end of the top surface of the substrate (1), a box cover (4) is provided on the top of the protective box (3), a second rock wool board insulation layer (6) and a first rock wool board insulation layer (5) are fixedly provided on the inner walls of the protective box (3) and the box cover (4), a square opening is provided at the bottom ends of the front and back sides of the protective box (3), a rock wool inner ventilation plate (7) is fixedly provided at the bottom ends of the front and back sides of the second rock wool board insulation layer (6), an outer box ventilation plate (8) is movably provided in the openings on the front and back sides of the protective box (3), and an electric guide rail (11) is provided at the left middle part of the outside of the protective box (3).

2. A new energy vehicle battery discharge temperature test equipment according to claim 1, characterized in that: Handles are fixedly welded at the front and rear ends of the top surface of the box cover (4), and the length of the square opening of the protective box body (3) is equal to the external length of the protective box body (3).

3. A new energy vehicle battery discharge temperature test device according to claim 1, characterized in that: Internal ventilation openings (701) are provided at equal intervals on the left and right sides of the rock wool internal ventilation plate (7), and the internal ventilation openings (701) are arranged in a matrix shape.

4. A new energy vehicle battery discharge temperature test device according to claim 3, characterized in that: A rock wool external ventilation plate (9) is fixedly provided on the inner surface of the external ventilation plate (8) of the box body. The rock wool external ventilation plate (9) and the external ventilation plate (8) of the box body are equal in size and aligned. The width of the external ventilation plate (8) of the box body is equal to the width of the square opening of the protective box body (3). The length of the external ventilation plate (8) of the box body is greater than the length of the square opening of the protective box body (3).

5. A new energy vehicle battery discharge temperature test device according to claim 4, characterized in that: External ventilation openings (801) are provided on both sides of the outer ventilation plate (8) and the rock wool outer ventilation plate (9) at equal intervals. The external ventilation openings (801) are arranged in a matrix. The arrangement spacing of the internal ventilation openings (701) is equal to the arrangement spacing of the external ventilation openings (801). The size of each internal ventilation opening (701) is also equal to the size of each external ventilation opening (801). The spacing between each column of the internal ventilation openings (701) and the spacing between each column of the external ventilation openings (801) are both greater than the length of the internal ventilation openings (701) and the external ventilation openings (801).

6. A new energy vehicle battery discharge temperature test device according to claim 5, characterized in that: The inner surface of the rock wool outer ventilation plate (9) contacts the outer surface of the rock wool inner ventilation plate (7), and the top and bottom of the two square openings on the front and back sides of the protective box (3) are fixedly provided with a slide groove (10), and the outer ventilation plate (8) of the box and the rock wool outer ventilation plate (9) slide inside the slide groove (10).

7. A new energy vehicle battery discharge temperature test device according to claim 1, characterized in that: The bottom of the electric guide rail (11) is fixedly connected to the base plate (1) by screws, and an electric slider is slidably provided on the top surface of the electric guide rail (11). A connecting plate (12) is fixedly installed between the bottoms of the left ends of the two external ventilation plates (8) of the box, and the center of the bottom surface of the connecting plate (12) is fixedly connected to the top surface of the electric slider.

8. The new energy vehicle battery discharge temperature test equipment according to claim 1, characterized in that: A placement groove (13) is fixedly provided at the center of the inner bottom surface of the protection box (3), and hollow tubes with an oblique upward direction are fixedly provided on both the left and right sides of the placement groove (13), and contact temperature sensors (14) are inserted into the two hollow tubes. A wiring board (15) is fixedly provided on the top left side of the protection box (3), and the two contact temperature sensors (14) are electrically connected to the wiring board (15) through connecting wires. The battery discharge tester (2) is electrically connected to the wiring board (15) through connecting wires.