Auxiliary detection device of handheld ultrasonic flaw detector
By introducing positioning and adjustment components into the handheld ultrasonic flaw detector, the problem of the workpiece being unable to be positioned after rotation is solved, and the convenience and practicality of surface-by-surface inspection of the workpiece are improved.
Patent Information
- Application Number
- CN202422539471.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-21
AI Technical Summary
During the inspection process, existing handheld ultrasonic flaw detectors cannot perform axial positioning after the workpiece rotates, making the inspection inconvenient.
An auxiliary detection device including a positioning component and an adjustment component is designed. The positioning component is used to realize the positioning of the workpiece after rotation, and the adjustment component is used to adapt to workpieces of different lengths, thereby improving convenience.
The workpiece can be positioned after rotation, which facilitates surface-by-surface inspection and improves ease of use and practicality.
Smart Images

Figure CN223320355U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel rolling equipment, in particular to an auxiliary detection device for a handheld ultrasonic flaw detector. Background Art
[0002] After the online inspection of steel rolling is completed, the defective samples found need further sampling for precise positioning and anatomical analysis, which is usually done using a handheld ultrasonic flaw detector.
[0003] Publication No. CN218766776U discloses an auxiliary detection device for a handheld ultrasonic flaw detector. This patent utilizes a three-jaw chuck with a centering tip to clamp and rotate a workpiece sample. The device then applies a coupling agent to the sample surface before performing flaw detection. This prevents the adhesion of external contaminants to the sample, which is common when the sample is placed on the ground for testing. This ensures accurate and reliable sample test results, extends the life of the flaw detector probe, and improves detection accuracy. However, this patent still presents the following issues in actual use:
[0004] The workpiece sample is clamped and rotated by the center and three-jaw chuck, and the flaw detection is performed after the coupling agent is applied to the sample surface. This can avoid the current phenomenon that external contaminants easily adhere to the sample when the sample is placed on the ground for testing. However, in actual use, the workpiece cannot be positioned after rotation. When testing different surfaces of the workpiece, the user needs to avoid rotating the workpiece. The workpiece cannot be positioned axially, which is inconvenient for the user and reduces convenience.
[0005] A handheld ultrasonic flaw detector auxiliary detection device is proposed to solve the above problems. Utility Model Content
[0006] The purpose of the present utility model is to provide an auxiliary detection device for a handheld ultrasonic flaw detector to solve the problem proposed in the above-mentioned background technology that the workpiece sample is currently clamped and driven to rotate by a top and a three-jaw chuck, and the flaw detection is performed after a coupling agent is applied to the surface of the sample. This can avoid the phenomenon that external contaminants are easily adhered to the sample when the sample is placed on the ground for detection. However, in actual use, the workpiece cannot be positioned after rotation. When detecting different surfaces of the workpiece, the user needs to always prevent the workpiece from rotating. The workpiece cannot be axially positioned, which is inconvenient for the user and reduces the convenience.
[0007] To achieve the above-mentioned object, the present utility model provides the following technical solutions: a handheld ultrasonic flaw detector auxiliary detection device, comprising a tank body;
[0008] The bottom of the trough body is provided with a sewage outlet, and a rotating sleeve is rotatably connected to one side of the interior of the trough body, and a connecting shaft is slidably connected to the interior of the rotating sleeve, and the other side of the interior of the trough body is rotatably connected to the rotating shaft, and a chuck is fixedly installed on the side close to the connecting shaft and the rotating shaft;
[0009] Also includes:
[0010] The outside of the tank body is provided with a positioning component on one side of the rotating shaft, and the outside of the tank body is provided with an adjustment component on one side of the connecting shaft;
[0011] The positioning assembly includes a fixed plate fixedly mounted on one end of the rotating shaft, a U-shaped frame fixedly mounted on one side of the fixed plate, a movable plate slidably connected to the outside of the U-shaped frame, and positioning rods symmetrically slidably connected to the two sides of the inside of the U-shaped frame;
[0012] Among them, one side of the movable plate is symmetrically hinged with a movable rod, and the ends of the two movable rods away from the movable plate are respectively hinged with two positioning rods, and a fixing ring is fixedly installed on the outside of the U-shaped frame outside the trough body.
[0013] Preferably, two groups of positioning holes are symmetrically opened on the outside of the fixing ring, and the positioning rods are adaptively connected to the positioning holes.
[0014] Preferably, a telescopic spring is sleeved on one side of the outer side of the two positioning rods, and one end of the telescopic spring is fixedly connected to the U-shaped frame, and the other end of the telescopic spring is fixedly installed with a mounting ring, and the mounting ring is fixedly connected to the positioning rod.
[0015] Preferably, the adjustment assembly includes a mounting plate fixedly mounted on one end of the connecting shaft, a fixing sleeve fixedly mounted on the top of the mounting plate, a guide rod slidably connected inside the fixing sleeve, and the guide rod is fixedly connected to the trough body.
[0016] Preferably, a fixed block is fixedly installed on one side of the mounting plate, and the interior of the fixed block is slidably connected to a sliding rod, and an extrusion spring is sleeved on one side of the exterior of the sliding rod, and one end of the extrusion spring is fixedly connected to the fixed block, and the other end of the extrusion spring is fixedly installed on the fixed rod, and the connecting block is fixedly connected to the sliding rod, and a rubber sleeve is fixedly installed on one end of the sliding rod.
[0017] Preferably, a U-shaped rod is fixedly installed under one side of the mounting plate, and the outside of the U-shaped rod is slidably connected to the sliding plate, and a connecting rod is hinged on one side of the sliding plate, and a mounting block is hinged on one end of the connecting rod away from the sliding plate, and the mounting block is fixedly connected to the sliding rod.
[0018] Preferably, the extrusion spring is in a compressed state.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: the auxiliary detection device for a handheld ultrasonic flaw detector is provided with a positioning assembly on one side of the rotating shaft outside the trough body, so that when inspecting a workpiece, the workpiece can be positioned after being rotated, which facilitates inspection of each surface of the workpiece, is convenient for users, and improves convenience and practicality. The specific contents are as follows:
[0020] The U-shaped frame is provided with a positioning assembly on one side of the rotating shaft outside the trough body. When the workpiece is inspected by the ultrasonic flaw detector, the workpiece is fixed by connecting the shaft and the chuck on the rotating shaft. Then, coupling agent is added to the workpiece, and the workpiece can be inspected. When the workpiece needs to be rotated, the U-shaped frame can be held to pull the movable plate to move. After the movable plate moves, the movable rod can be pulled to rotate. After the movable rod rotates, the positioning rod can be pulled to slide on the U-shaped frame, so that the telescopic spring can be stretched to disengage the positioning rod from the positioning hole on the fixed ring. Then, the U-shaped frame can be rotated to drive the workpiece to rotate. After the workpiece rotates, the two positioning rods are aligned with the other positioning holes. Then, the movable rod can be released, and the telescopic spring can restore the deformation, so that the positioning rod is inserted into the positioning hole, thereby positioning the workpiece. Through the positioning assembly, when the workpiece is inspected, the workpiece can be positioned after it is rotated, which is convenient for inspecting the workpiece side by side, convenient for users, and practical, and improves convenience and practicality.
[0021] 2. An adjustment component is provided on one side of the trough body located at the connecting shaft. When positioning workpieces of different lengths, the sliding plate can be pulled to move by holding the U-shaped rod. After the sliding plate moves, the sliding rod can be pulled to slide on the fixed block through the connecting rod and the mounting block. After the sliding rod slides, the extrusion spring can be compressed so that the rubber sleeve no longer fits with the guide rod. Then, the connecting shaft can be moved by the U-shaped rod so that the connecting shaft slides on the rotating sleeve, so that the distance between the two chucks can be adjusted, and workpieces of different lengths can be positioned. After adjustment, the sliding plate can be released, and the rubber sleeve can fit with the guide rod under the action of the extrusion spring, and the extrusion spring is in a compressed state, so that the rubber sleeve fits tightly with the guide rod, thereby avoiding displacement of the mounting plate and the connecting shaft. The adjustment component is convenient for users to adjust the distance between the two chucks according to the length of the workpiece, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a front cross-sectional structural diagram of the present utility model;
[0023] Figure 2 For this utility model Figure 1 Schematic diagram of the enlarged structure of area A in the middle;
[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the fixing ring of the utility model;
[0025] Figure 4 For this utility model Figure 1 Schematic diagram of the enlarged structure of the middle B area;
[0026] Figure 5 This is a schematic diagram of the three-dimensional structure of the sliding rod of the utility model.
[0027] In the figure: 1. trough body; 101. sewage outlet; 102. rotating sleeve; 103. connecting shaft; 104. rotating shaft; 105. chuck; 2. positioning assembly; 201. fixed plate; 202. U-shaped frame; 203. movable plate; 204. positioning rod; 205. movable rod; 206. fixing ring; 207. positioning hole; 208. mounting ring; 209. telescopic spring; 3. adjusting assembly; 301. mounting plate; 302. fixing sleeve; 303. guide rod; 304. fixing block; 305. sliding rod; 306. rubber sleeve; 307. extrusion spring; 308. connecting block; 309. U-shaped rod; 310. sliding plate; 311. connecting rod; 312. mounting block. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1-5The present invention provides a technical solution: a handheld ultrasonic flaw detector auxiliary detection device, comprising a trough body 1, a sewage outlet 101 is provided at the bottom of the trough body 1, and a rotating sleeve 102 is rotatably connected to one side of the interior of the trough body 1, and a connecting shaft 103 is slidably connected to the interior of the rotating sleeve 102, and a rotating shaft 104 is rotatably connected to the other side of the interior of the trough body 1, and a chuck 105 is fixedly installed on the side close to the connecting shaft 103 and the rotating shaft 104, and further comprising: a positioning component 2 is provided on the outside of the trough body 1 at one side of the rotating shaft 104, and an adjusting component 3 is provided on the outside of the trough body 1 at one side of the connecting shaft 103, wherein the positioning component 2 includes a fixed component installed on one end of the rotating shaft 104 The fixed plate 201 is fixedly installed with a U-shaped frame 202 on one side of the fixed plate 201, and the outer side of the U-shaped frame 202 is slidably connected to the movable plate 203, and the inner sides of the U-shaped frame 202 are symmetrically slidably connected to the positioning rods 204, wherein one side of the movable plate 203 is symmetrically hinged with a movable rod 205, and the two movable rods 205 are hinged to the two positioning rods 204 at one end away from the movable plate 203, and the outside of the trough body 1 is fixedly installed with a fixing ring 206 on the outside of the U-shaped frame 202. Through the positioning assembly 2, when the workpiece is inspected, the workpiece can be positioned after rotation, which is convenient for inspecting the workpiece side by side, convenient for users, and improves convenience and practicality.
[0030] Two groups of positioning holes 207 are symmetrically formed on the outside of the fixing ring 206, and the positioning rod 204 is adapted to be connected with the positioning holes 207, so as to position the rotating shaft 104. A telescopic spring 209 is sleeved on one side of the outside of the two positioning rods 204, and one end of the telescopic spring 209 is fixedly connected to the U-shaped frame 202, and the other end of the telescopic spring 209 is fixedly installed with a mounting ring 208, and the mounting ring 208 is fixedly connected to the positioning rod 204, so that the positioning rod 204 can automatically reset after moving. The adjusting component 3 includes a mounting plate 301 fixedly mounted on one end of the connecting shaft 103, and a fixing sleeve 302 is fixedly mounted on the top of the mounting plate 301, and a guide rod 303 is slidably connected to the inside of the fixing sleeve 302, and the guide rod 303 is fixedly connected to the groove body 1, so as to adjust the distance between the two chucks 105. A fixing block 304 is fixedly mounted on one side of the mounting plate 301, and a sliding connection is formed inside the fixing block 304. When the cam 305 is in the unlock state, the cam 306 is in the unlock state, and the cam 306 is in the unlock state, so that the cam 305 can be automatically reset after it moves.
[0031] Working principle: Before using this handheld ultrasonic flaw detector auxiliary detection device, you need to check the overall condition of the device to ensure that it can work normally. Figure 1 - Figure 5As shown, a positioning assembly 2 is provided on one side of the rotating shaft 104 outside the trough body 1. When the workpiece is inspected by an ultrasonic flaw detector, the workpiece is fixed by connecting the shaft 103 and the chuck 105 on the rotating shaft 104. Then, a coupling agent is added to the workpiece, and then the workpiece can be inspected. When the workpiece needs to be rotated, the U-shaped frame 202 can be held to pull the movable plate 203 to move. After the movable plate 203 moves, the movable rod 205 can be pulled to rotate. After the movable rod 205 rotates, the positioning rod 204 can be pulled to slide on the U-shaped frame 202, so that the telescopic spring can be stretched. The spring 209 disengages the positioning rod 204 from the positioning hole 207 on the fixing ring 206, and then the U-shaped frame 202 can be rotated to drive the workpiece to rotate. After the workpiece rotates, the two positioning rods 204 are aligned with the other positioning holes 207. Then the movable rod 205 can be loosened, and the telescopic spring 209 can restore its deformation, so that the positioning rod 204 is inserted into the positioning hole 207, thereby positioning the workpiece. The positioning assembly 2 allows the workpiece to be positioned after rotation when being inspected, which is convenient for inspecting the workpiece side by side, convenient for users, and improves convenience and practicality.
[0032] An adjustment component 3 is provided on one side of the trough body 1 located at the connecting shaft 103. When positioning workpieces of different lengths, the U-shaped rod 309 can be held to pull the sliding plate 310 to move. After the sliding plate 310 moves, the sliding rod 305 can be pulled to slide on the fixed block 304 through the connecting rod 311 and the mounting block 312. After the sliding rod 305 slides, the extrusion spring 307 can be compressed so that the rubber sleeve 306 no longer fits the guide rod 303. Then, the connecting shaft 103 can be moved by the U-shaped rod 309 so that the connecting shaft 103 can rotate. The movable sleeve 102 slides on the movable sleeve 102, so that the distance between the two chucks 105 can be adjusted, and workpieces of different lengths can be positioned. After adjustment, the sliding plate 310 is loosened, and the rubber sleeve 306 is fit with the guide rod 303 under the action of the extrusion spring 307, and the extrusion spring 307 is in a compressed state, so that the rubber sleeve 306 is tightly fit with the guide rod 303, avoiding displacement of the mounting plate 301 and the connecting shaft 103. The adjustment component 3 is convenient for users to adjust the distance between the two chucks 105 according to the length of the workpiece, thereby improving practicality.
[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A handheld ultrasonic flaw detector auxiliary detection device, comprising a tank body (1); The bottom of the tank body (1) is provided with a sewage outlet (101), and one side of the interior of the tank body (1) is rotatably connected to a rotating sleeve (102), and the interior of the rotating sleeve (102) is slidably connected to a connecting shaft (103), and the other side of the interior of the tank body (1) is rotatably connected to a rotating shaft (104), and a chuck (105) is fixedly installed on the side of the connecting shaft (103) close to the rotating shaft (104); It is characterized by: Also includes: A positioning component (2) is provided on the outside of the trough body (1) on one side of the rotating shaft (104), and an adjustment component (3) is provided on the outside of the trough body (1) on one side of the connecting shaft (103); The positioning assembly (2) comprises a fixed plate (201) fixedly mounted on one end of the rotating shaft (104), a U-shaped frame (202) fixedly mounted on one side of the fixed plate (201), a movable plate (203) slidably connected to the outside of the U-shaped frame (202), and positioning rods (204) symmetrically slidably connected to both sides of the inside of the U-shaped frame (202); A movable rod (205) is symmetrically hinged on one side of the movable plate (203), and one end of the two movable rods (205) away from the movable plate (203) is hinged to two positioning rods (204) respectively, and a fixing ring (206) is fixedly installed on the outside of the trough body (1) and located outside the U-shaped frame (202).
2. The handheld ultrasonic flaw detector auxiliary detection device according to claim 1, characterized in that: Two groups of positioning holes (207) are symmetrically formed on the outside of the fixing ring (206), and the positioning rods (204) are adapted to be connected to the positioning holes (207).
3. The handheld ultrasonic flaw detector auxiliary detection device according to claim 1, characterized in that: A telescopic spring (209) is sleeved on one side of the exterior of the two positioning rods (204), and one end of the telescopic spring (209) is fixedly connected to the U-shaped frame (202), and a mounting ring (208) is fixedly installed on the other end of the telescopic spring (209), and the mounting ring (208) is fixedly connected to the positioning rod (204).
4. The handheld ultrasonic flaw detector auxiliary detection device according to claim 1, characterized in that: The adjustment assembly (3) comprises a mounting plate (301) fixedly mounted on one end of the connecting shaft (103), a fixing sleeve (302) fixedly mounted on the top of the mounting plate (301), a guide rod (303) slidably connected to the interior of the fixing sleeve (302), and the guide rod (303) is fixedly connected to the trough body (1).
5. The handheld ultrasonic flaw detector auxiliary detection device according to claim 4, characterized in that: A fixed block (304) is fixedly mounted on one side of the mounting plate (301), and a sliding rod (305) is slidably connected to the interior of the fixed block (304), and an extrusion spring (307) is sleeved on one side of the exterior of the sliding rod (305), and one end of the extrusion spring (307) is fixedly connected to the fixed block (304), and a connecting block (308) is mounted on the fixed rod at the other end of the extrusion spring (307), and the connecting block (308) is fixedly connected to the sliding rod (305), and a rubber sleeve (306) is fixedly mounted on one end of the sliding rod (305).
6. The handheld ultrasonic flaw detector auxiliary detection device according to claim 5, characterized in that: A U-shaped rod (309) is fixedly mounted below one side of the mounting plate (301), and the outside of the U-shaped rod (309) is slidably connected to a sliding plate (310), and a connecting rod (311) is hingedly connected to one side of the sliding plate (310), and an end of the connecting rod (311) away from the sliding plate (310) is hingedly connected to a mounting block (312), and the mounting block (312) is fixedly connected to the sliding rod (305).
7. The handheld ultrasonic flaw detector auxiliary detection device according to claim 5, characterized in that: The extrusion spring (307) is in a compressed state.
Citation Information
Patent Citations
Auxiliary detection device of handheld ultrasonic flaw detector
CN218766776U