Online detection device with line arrangement function

The design of the whole-line assembly and cleaning assembly solves the problem of cable entanglement during the detection process, realizes automatic separation and cleaning, and ensures the smooth progress of the detection and the accuracy of the results.

CN223320428UActive Publication Date: 2025-09-09NANJING CHANGFAN ELECTRIC CO LTD
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Patent Information

Application Number
CN202422537714.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-09
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

When an online detection device is testing multiple cables, the cables are easily tangled together, making it impossible to continue the test and requiring manual sorting, which is relatively cumbersome.

Method used

The whole-line assembly and cleaning assembly are used. The whole-line assembly prevents the cable from being entangled by the cooperation of threaded blocks, threaded rods, connecting rods, sliding rods, rotating wheels, roller rods, springs and sliders; the cleaning assembly cleans dust on the surface of the cable by the cooperation of fixed plates, cleaning rings, sliding plates, sliding racks and springs.

Benefits of technology

It realizes automatic separation and cleaning of cables, avoids cable entanglement, saves manpower and ensures the accuracy of detection results.

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Abstract

The utility model relates to an on-line detection device, belongs to the technical field of on-line detection devices, and particularly relates to an on-line detection device with a wire arrangement function, which comprises a detector body, a cleaning bin fixedly connected onto the detector body, a wire arrangement bin fixedly connected onto the cleaning bin, and a wire arrangement component fixedly connected onto the cleaning bin. The wire arranging assembly comprises a sliding rod, a rotating wheel, a roller rod, a first spring, a rotating rod and a sliding block. According to the cable arranging device, the cable arranging assembly enables cables entering the cable arranging bin to meet the rotating wheels through cooperation of the sliding rods, the rotating wheels, the roller rods, the first springs, the rotating rods and the sliding blocks, due to the fact that the first springs are arranged between the two rotating wheels, the two adjacent cables cannot be close to each other, and therefore the problem that the cables are mutually wound is avoided; according to the cleaning assembly, through cooperation of a fixing plate, cleaning rings, a sliding plate, a sliding frame, a second spring and a garbage box, the cable is wrapped by the two cleaning rings, and dust on the surface of the cable is cleaned through the cleaning rings to prevent the dust from affecting the detection result.
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Description

Technical Field

[0001] The utility model relates to the technical field of online detection devices, in particular to an online detection device with a line-wrap function. Background Art

[0002] Online detection technology is a continuous or timed detection of the equipment's condition while the equipment is in operation. It is usually performed automatically, and the inspector can use the device to synchronously monitor the monitored equipment.

[0003] The Chinese patent publication number CN218782351U discloses a comprehensive online cable detection device. The patent passes the initial end of the cable through the limit frame and the spark tester, and then rotates the threaded sleeve to drive the limit wheel downward through the rotating frame, so that the grooves in the two limit wheels limit the cable, so that the spark tester can detect the cable well. During the cable detection process, the cable can be well supported so that the cable can enter the spark tester for detection in an orderly manner, which can well detect the cable and better save manpower.

[0004] In the above technical solution, when multiple cables are tested, the cables are easily tangled together, making it impossible to continue the test. Manual straightening of the cables is required, which is relatively cumbersome.

[0005] Based on this, the utility model proposes an online detection device with line-wrap function. Utility Model Content

[0006] In order to solve the above technical problems, the utility model proposes an online detection device with a line-straightening function, which can separate the cables through the line-straightening components to prevent multiple cables from being entangled when being detected at the same time. At the same time, the motor and the wire-pressing wheel cooperate to drive the cables to move, which can save manpower. The cleaning components are used to clean the cables that need to be inspected to prevent dust from contaminating the cable surface and affecting the detection.

[0007] The technical solution for achieving the purpose of the utility model is: an online detection device with a line straightening function, comprising a detector body, a cleaning bin fixedly connected to the detector body, a line straightening bin fixedly connected to the cleaning bin, a plurality of through holes are opened on the cleaning bin and the line straightening bin, and a line straightening assembly is provided in the line straightening bin, the line straightening assembly comprises a rotating column, a line pressing wheel, a sliding column, a sliding rod, a rotating wheel, a roller rod, a spring 1, a rotating rod and a slider, the rotating column is rotatably connected to the line straightening bin, the sliding column is slidably connected to the line straightening bin, the four line pressing wheels are respectively fixedly connected to the rotating column, the four line pressing wheels are respectively rotatably connected to the sliding column, the two sliding rods are slidably connected to the line straightening bin, the four rotating wheels are respectively rotatably connected to the two sliding rods, the four roller rods are respectively rotatably connected to the four rotating wheels, the two springs 1 are respectively fixedly connected to the four rotating wheels, the four sliders are respectively slidably connected to the four rotating wheels, the two ends of the four rotating rods are respectively rotatably connected to the four sliders and the four rotating wheels, and a cleaning assembly is provided in the cleaning bin.

[0008] Preferably, the whole-line assembly further comprises a motor and a threaded rod, the motor is fixedly connected to the whole-line bin, the rotating column is fixedly connected to the output shaft of the motor, and the threaded rod is rotatably connected to the whole-line bin.

[0009] Preferably, the entire line assembly also includes a threaded block and a connecting rod, the threaded block is fixedly connected to the sliding column, the threaded block is slidably connected to the entire line bin, the threaded block is threadedly connected to the threaded rod, the connecting rod is fixedly connected to the threaded block, and the two sliding rods are fixedly connected to the connecting rod.

[0010] Preferably, the cleaning assembly includes a fixed plate and a sliding plate, the fixed plate is fixedly connected in the cleaning bin, and the sliding plate is slidably connected in the cleaning bin.

[0011] Preferably, the cleaning assembly further comprises a cleaning ring and a sliding frame, a plurality of the cleaning rings are fixedly connected to the fixed plate and the sliding plate respectively, the sliding frame is fixedly connected to the sliding plate, and the sliding frame is slidably connected to the cleaning bin.

[0012] Preferably, the cleaning assembly further comprises a second spring and a trash box, the two ends of the plurality of second springs are fixedly connected to the cleaning bin and the sliding frame respectively, and the trash box is slidably connected to the cleaning bin.

[0013] Compared with the prior art, the present invention has the following significant advantages:

[0014] First: In the present invention, the cable assembly is coordinated by a threaded block, a threaded rod, a connecting rod, a sliding rod, a rotating wheel, a roller rod, a spring 1, a rotating rod and a slider, so that the cables entering the cable assembly bin meet the rotating wheel. Since a spring 1 is provided between the two rotating wheels, two adjacent cables cannot get close to each other, thereby avoiding the problem of cables getting entangled with each other.

[0015] Second: In the present invention, the cleaning component cooperates with a fixed plate, a cleaning ring, a sliding plate, a sliding frame, two springs and a trash box, so that the two cleaning rings wrap the cable, and the cleaning rings are used to clean the dust on the surface of the cable to prevent it from affecting the detection results. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal three-dimensional structure of the entire line component in the utility model;

[0019] Figure 3 It is a schematic diagram of the internal three-dimensional structure of the cleaning component in the utility model.

[0020] Description of reference numerals:

[0021] 1. Detector body; 2. Cleaning chamber; 3. Wire assembly chamber; 4. Through hole; 5. Wire assembly; 51. Motor; 52. Rotating column; 53. Wire pressing wheel; 54. Sliding column; 55. Threaded block; 56. Threaded rod; 57. Connecting rod; 58. Sliding rod; 59. Rotating wheel; 510. Roller rod; 511. Spring 1; 512. Rotating rod; 513. Sliding block; 6. Cleaning assembly; 61. Fixed plate; 62. Cleaning ring; 63. Sliding plate; 64. Sliding frame; 65. Spring 2; 66. Trash box. DETAILED DESCRIPTION

[0022] The following is a detailed description of the present invention, clearly and completely describing the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] The utility model provides an online detection device with a whole-line function through improvement. The technical solution of the utility model is:

[0024] like Figure 1-Figure 3As shown, an online detection device with a line-straightening function includes a detector body 1, which is fixed to a cleaning bin 2 by bolts. A line-straightening bin 3 is fixedly connected to the cleaning bin 2. A plurality of through holes 4 are provided on the cleaning bin 2 and the line-straightening bin 3. A line-straightening assembly 5 is provided in the line-straightening bin 3. The line-straightening assembly 5 includes a rotating column 52, a line-pressing wheel 53, a sliding column 54, a sliding rod 58, a rotating wheel 59, a roller rod 510, a spring 511, a rotating rod 512 and a slider 513. The rotating column 52 is rotatably connected to the line-straightening bin 3, and the sliding column 54 is slidably connected to the line-straightening bin 3. Four line-pressing wheels 53 are respectively fixedly connected to the rotating column 52. The cross-section of the line-pressing wheel 53 is "H"-shaped. The four line-pressing wheels 53 are respectively rotatably connected to the sliding column 54. The pressing wheel 53 on the moving column 52 corresponds one to one with the pressing wheel 53 on the sliding column 54. The corresponding two pressing wheels 53 are located on the same vertical plane. The two slide bars 58 are slidably connected in the whole line bin 3. The four rotating wheels 59 are respectively rotatably connected to the two slide bars 58. The two rotating wheels 59 located on the same slide bar 58 are hinged to each other. The two adjacent rotating wheels 59 are symmetrical with the slide bar 58 as the axis. The four roller rods 510 are respectively rotatably connected to the four rotating wheels 59. The two springs 511 are respectively fixedly connected to the four rotating wheels 59. The four sliders 513 are respectively slidably connected to the four rotating wheels 59. The two ends of the four rotating rods 512 are respectively rotatably connected to the four sliders 513 and the four rotating wheels 59. A cleaning component 6 is provided in the cleaning bin 2.

[0025] Further, such as Figure 1 and Figure 2 As shown, the whole line assembly 5 also includes a motor 51 and a threaded rod 56. The motor 51 is fixed to the whole line bin 3 by bolts, and the rotating column 52 is fixed to the output shaft of the motor 51 by bolts. The motor 51 is used to drive the cable to move, and the threaded rod 56 is rotatably connected to the whole line bin 3.

[0026] Further, such as Figure 2 As shown, the whole line assembly 5 also includes a threaded block 55 and a connecting rod 57. The threaded block 55 is fixedly connected to the sliding column 54. The threaded block 55 is slidably connected to the whole line bin 3. The threaded block 55 is threadedly connected to the threaded rod 56. The connecting rod 57 is fixedly connected to the threaded block 55. Two sliding rods 58 are fixedly connected to the connecting rod 57. The two sliding rods 58 are symmetrical with the threaded block 55 as the axis.

[0027] Further, such as Figure 3 As shown, the cleaning assembly 6 includes a fixed plate 61 and a sliding plate 63. The fixed plate 61 is fixedly connected to the cleaning chamber 2, and the sliding plate 63 is slidably connected to the cleaning chamber 2. The length of the sliding plate 63 is consistent with that of the fixed plate 61.

[0028] Further, such as Figure 1 and Figure 3As shown, the cleaning assembly 6 also includes a cleaning ring 62 and a sliding frame 64. Multiple cleaning rings 62 are fixedly connected to the fixed plate 61 and the sliding plate 63 respectively. The cleaning ring 62 is provided with a brush, which contacts the cable to clean the dust on the surface of the cable. The sliding frame 64 is fixedly connected to the sliding plate 63. The cross-section of the sliding frame 64 is an inverted "U" shape. The sliding frame 64 is slidably connected to the cleaning chamber 2.

[0029] Further, such as Figure 1 and Figure 3 As shown, the cleaning assembly 6 also includes a spring 2 65 and a trash box 66. The two ends of multiple springs 2 65 are fixedly connected to the cleaning chamber 2 and the sliding frame 64 respectively. The springs 2 65 are distributed in a linear array on the sliding frame 64, and the trash box 66 is slidably connected to the cleaning chamber 2.

[0030] The specific working method is as follows: push the cable into the whole line bin 3 through the through hole 4, each through hole 4 corresponds to a cable, push the initial end of the cable into the pressing wheel 53 between the rotating column 52 and the sliding column 54, then rotate the threaded rod 56, drive the threaded block 55 to move up, and the sliding column 54 moves up accordingly, and the pressing wheel 53 on it moves up, so that the distance between the upper and lower pressing wheels 53 is reduced, and the cable is clamped between the two pressing wheels 53, then start the motor 51, and its output shaft drives the rotating column 52 to rotate, and the pressing wheel 53 rotates accordingly, so that the cable moves toward the cleaning bin 2. During the movement of the cable, The part entering the whole line bin 3 will meet the rotating column 52 on the rotating wheel 59. Since a spring 1 511 is provided between the two rotating wheels 59, the two adjacent cables cannot get close to each other, thereby avoiding the problem of cables being entangled with each other. When the cable moves to the cleaning bin 2, the sliding frame 64 is pressed down to move it downward, and the sliding plate 63 moves downward accordingly, so that the cable passes through the upper and lower cleaning rings 62, and then the sliding frame 64 is released. Under the action of spring 2 65, the sliding frame 64 and the sliding plate 63 are reset, and the two cleaning rings 62 are used to clamp the cable to clean the dust on the surface of the cable to prevent it from affecting the detection results.

[0031] The technical means disclosed in the present invention are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacements of the above technical features. Matters not covered in the present invention belong to the common knowledge of those skilled in the art.

Claims

1. An online detection device with a line-straightening function, comprising a detector body (1), a cleaning chamber (2) fixedly connected to the detector body (1), a line-straightening chamber (3) fixedly connected to the cleaning chamber (2), a plurality of through holes (4) formed on both the cleaning chamber (2) and the line-straightening chamber (3), characterized in that: A line assembly (5) is provided in the line assembly bin (3), and the line assembly (5) includes a rotating column (52), a line pressing wheel (53), a sliding column (54), a sliding rod (58), a rotating wheel (59), a roller rod (510), a spring (511), a rotating rod (512) and a slider (513). The rotating column (52) is rotatably connected to the line assembly bin (3), the sliding column (54) is slidably connected to the line assembly bin (3), the four line pressing wheels (53) are respectively fixedly connected to the rotating column (52), and the four line pressing wheels (53) are respectively rotatably connected to the sliding column (54). The sliding rods (58) are slidably connected to the whole line bin (3), the four rotating wheels (59) are respectively rotatably connected to the two sliding rods (58), the four roller rods (510) are respectively rotatably connected to the four rotating wheels (59), the two springs (511) are respectively fixedly connected to the four rotating wheels (59), the four sliders (513) are respectively slidably connected to the four rotating wheels (59), the two ends of the four rotating rods (512) are respectively rotatably connected to the four sliders (513) and the four rotating wheels (59), and a cleaning assembly (6) is provided in the cleaning bin (2).

2. The online detection device with line-wide function according to claim 1, characterized in that: The line assembly (5) further comprises a motor (51) and a threaded rod (56); the motor (51) is fixedly connected to the line assembly bin (3); the rotating column (52) is fixedly connected to the output shaft of the motor (51); and the threaded rod (56) is rotatably connected to the line assembly bin (3).

3. The online detection device with line-wide function according to claim 2, characterized in that: The whole line assembly (5) further comprises a threaded block (55) and a connecting rod (57), wherein the threaded block (55) is fixedly connected to the sliding column (54), the threaded block (55) is slidably connected to the whole line bin (3), the threaded block (55) is threadedly connected to the threaded rod (56), the connecting rod (57) is fixedly connected to the threaded block (55), and the two sliding rods (58) are fixedly connected to the connecting rod (57).

4. The online detection device with line-wide function according to claim 1, characterized in that: The cleaning assembly (6) comprises a fixed plate (61) and a sliding plate (63), wherein the fixed plate (61) is fixedly connected to the cleaning chamber (2), and the sliding plate (63) is slidably connected to the cleaning chamber (2).

5. The online detection device with line-wide function according to claim 4, characterized in that: The cleaning assembly (6) further comprises a cleaning ring (62) and a sliding frame (64), wherein a plurality of the cleaning rings (62) are fixedly connected to the fixed plate (61) and the sliding plate (63), respectively; the sliding frame (64) is fixedly connected to the sliding plate (63), and the sliding frame (64) is slidably connected to the cleaning bin (2).

6. The online detection device with line-wide function according to claim 5, characterized in that: The cleaning assembly (6) further comprises a second spring (65) and a trash box (66), wherein two ends of the plurality of second springs (65) are fixedly connected to the cleaning bin (2) and the sliding frame (64), respectively, and the trash box (66) is slidably connected to the cleaning bin (2).

Citation Information

Patent Citations

  • Comprehensive online cable detection device

    CN218782351U