Wheat gluten production device for industrial flour

By integrating stirring and drying functions into the wheat gluten production device, the problem of long gluten drying time in the existing technology is solved, and efficient gluten drying and production efficiency are achieved.

CN223322906UActive Publication Date: 2025-09-12河南汉永农业发展有限公司
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Patent Information

Application Number
CN202422246906.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-09-12
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

Existing wheat gluten production equipment needs to place the gluten in a separate drying device for drying after washing and separation, which results in a long time and low work efficiency.

Method used

A device with integrated stirring and drying functions is designed. The dough is stirred by a stirring mechanism and gluten and batter are separated in the same device. The separated gluten is dried using a heating basket and a heating rod.

Benefits of technology

The gluten drying time is shortened, the work efficiency is improved, no additional drying equipment is needed, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of wheat gluten production, in particular to a wheat gluten production device for industrial flour, which comprises a rectangular bottom plate, the top of the bottom plate is fixedly connected with a rectangular box, a stirring mechanism is arranged in the rectangular box, a heating basket is arranged in the rectangular box, and universal wheels are mounted at the bottom of the bottom plate. When the wheat gluten drying device is used, wheat gluten and flour paste can be stirred through a stirring rod, wheat gluten and flour paste are separated, after separation is completed, the wheat gluten is heated and dried through a heating rod, after drying is completed, a second driving motor drives a threaded rod to rotate, and the threaded rod drives a rectangular plate to slide in a rectangular groove; the rectangular plate drives the heating basket to move out of the rectangular box, workers can conveniently take out the dried gluten, after washing and separating are completed, the gluten does not need to be placed in another independent drying device to be dried, the needed time is short, and the working efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of gluten production, in particular to a gluten production device for industrial flour. Background Art

[0002] Wheat gluten, also known as active gluten flour or wheat gluten, is a natural protein extracted from wheat flour. It is light yellow in color and contains 75% to 85% protein. It is a nutritious plant protein resource with viscosity, elasticity, extensibility, film-forming properties, and fat-absorbing properties. Wheat gluten is an excellent dough conditioner and is widely used in the production of bread, noodles, and instant noodles. It can also be used as a water-retaining agent in meat products and is a basic raw material for high-end aquatic feed.

[0003] In the process of producing gluten, the gluten dough needs to be washed to separate the gluten and the starch-containing paste, and then the separated gluten is dried. However, the existing gluten production device needs to place the gluten in another separate drying equipment for drying after washing and separation, which results in a long time and low work efficiency. Therefore, a gluten production device for industrial flour is proposed. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the existing gluten production device that after washing and separating the gluten, the gluten is placed in another separate drying equipment for drying, which leads to a long time and low work efficiency. A gluten production device for industrial flour is proposed to solve the shortcomings of the existing gluten production device that after washing and separating the gluten, the gluten is placed in another separate drying equipment for drying, which leads to low work efficiency.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A gluten production device for industrial flour comprises a rectangular bottom plate, a rectangular box is fixedly connected to the top of the bottom plate, a stirring mechanism is arranged in the rectangular box, a heating basket is arranged in the rectangular box, and universal wheels are installed at the bottom of the bottom plate.

[0007] Preferably, the stirring mechanism includes a stirring tank, a first drive motor, a rotating rod, and a stirring rod. The output end of the first drive motor is connected to the rotating rod, the rotating rod is fixedly connected to the stirring rod, the stirring rod is located in the stirring tank, and one end of the stirring rod is fixedly connected to a scraper.

[0008] Preferably, the first drive motor is installed on the top of the rectangular box, the top of the stirring tank is fixedly connected with a feed pipe, the top of the stirring tank is fixedly connected with a water inlet pipe, the bottom of the stirring tank is fixedly connected with a discharge pipe, and a support plate is fixedly connected inside the rectangular box, and the support plate is fixedly connected to the stirring tank.

[0009] Preferably, an electric push rod is installed on the inner wall of the rectangular box, one end of the electric push rod is fixedly connected to a baffle, and the top of the baffle is slidably connected to the discharge pipe.

[0010] Preferably, rectangular blocks are fixedly connected to the inner walls on both sides of the rectangular box, a rectangular groove is provided on one side of the rectangular block, a second drive motor is installed on one side of the rectangular box, the output end of the second drive motor is connected to a threaded rod, the threaded rod is located in the rectangular groove on one side, rectangular plates are fixedly connected on both sides of the heating basket, the rectangular plates are slidably connected to the rectangular grooves, the rectangular plates are threadedly connected to the threaded rods, a filter hole is provided at the bottom of the heating basket, and a heating rod is installed in the heating basket.

[0011] Preferably, a water collecting box is placed at the inner bottom of the rectangular box, and the water collecting box is located directly below the heating basket. A sliding door is hinged on one side of the rectangular box.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] When this equipment is in use, the wheat gluten dough can be stirred by the stirring mechanism to separate the gluten and the batter. After the separation, the gluten and batter fall into the heating basket from the discharge pipe, and the batter falls into the water collecting box below through the filter hole. The gluten remains in the heating basket, and the heating rod heats and dries the gluten. After washing and separation, there is no need to place the gluten in another separate drying equipment for drying. The time required is short and the work efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a gluten production device for industrial flour proposed in the utility model;

[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of a gluten production device for industrial flour proposed in the utility model;

[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the second drive motor of the gluten production device for industrial flour proposed in the utility model;

[0017] Figure 4 The utility model proposes a gluten production device for industrial flour Figure 3 Schematic diagram of the three-dimensional structure at A in the middle;

[0018] Figure 5 The utility model is a schematic diagram of the three-dimensional structure of a heating basket of an industrial wheat gluten production device.

[0019] In the figure: 1. bottom plate; 2. rectangular box; 3. heating basket; 4. stirring tank; 5. first drive motor; 6. rotating rod; 7. stirring rod; 8. scraper; 9. feed pipe; 10. water inlet pipe; 11. discharge pipe; 12. support plate; 13. electric push rod; 14. baffle; 15. rectangular block; 16. rectangular groove; 17. second drive motor; 18. threaded rod; 19. rectangular plate; 20. heating rod; 21. water collecting box; 22. sliding door. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0021] Reference Figure 1-Figure 5 A gluten production device for industrial flour includes a rectangular base plate 1, a rectangular box 2 is fixedly connected to the top of the base plate 1, a stirring mechanism is provided in the rectangular box 2, a heating basket 3 is provided in the rectangular box 2, and a universal wheel is installed at the bottom of the base plate 1.

[0022] Furthermore, the stirring mechanism includes a stirring tank 4, a first drive motor 5, a rotating rod 6, and a stirring rod 7. The output end of the first drive motor 5 is connected to the rotating rod 6, the rotating rod 6 is fixedly connected to the stirring rod 7, the stirring rod 7 is located in the stirring tank 4, and one end of the stirring rod 7 is fixedly connected to a scraper 8.

[0023] Among them, the first drive motor 5 is powered by an external device and controlled to be turned on and off. The first drive motor 5 drives the rotating rod 6 to rotate, and the rotating rod 6 drives the stirring rod 7 to rotate to stir the gluten dough and separate the gluten and the batter. The scraper 8 follows the stirring rod 7 to scrape the inner wall of the stirring tank 4 to prevent the dough from adhering to the inner wall of the stirring tank 4.

[0024] Furthermore, the first drive motor 5 is installed on the top of the rectangular box 2, the top of the stirring tank 4 is fixedly connected to the feed pipe 9, the top of the stirring tank 4 is fixedly connected to the water inlet pipe 10, the bottom of the stirring tank 4 is fixedly connected to the discharge pipe 11, and the rectangular box 2 is fixedly connected to the support plate 12, which is fixedly connected to the stirring tank 4.

[0025] Among them, gluten dough is added into the mixing tank 4 through the feeding pipe 9, and then water is added into the mixing tank 4 through the water inlet pipe 10. After the separation, the gluten and the dough fall into the heating basket 3 from the discharge pipe 11.

[0026] Furthermore, an electric push rod 13 is installed on the inner wall of the rectangular box 2 , one end of the electric push rod 13 is fixedly connected to a baffle 14 , and the top of the baffle 14 is slidably connected to the discharge pipe 11 .

[0027] During stirring, the electric push rod 13 extends to block the discharge pipe 11 . After separation is completed, the electric push rod 13 shortens to allow the gluten and batter to fall from the discharge pipe 11 into the heating basket 3 .

[0028] Furthermore, rectangular blocks 15 are fixedly connected to the inner walls on both sides of the rectangular box 2, a rectangular groove 16 is opened on one side of the rectangular block 15, a second drive motor 17 is installed on one side of the rectangular box 2, and the output end of the second drive motor 17 is connected to a threaded rod 18, and the threaded rod 18 is located in the rectangular groove 16 on one side. Rectangular plates 19 are fixedly connected to both sides of the heating basket 3, the rectangular plates 19 are slidingly connected to the rectangular groove 16, and the rectangular plates 19 are threadedly connected to the threaded rod 18. A filter hole is opened at the bottom of the heating basket 3, and a heating rod 20 is installed in the heating basket 3.

[0029] Among them, the second drive motor 17 is powered by external equipment and controlled to open and close. The dough passes through the filter hole and falls into the water collection box 21 below. The gluten remains in the heating basket 3. The heating rod 20 heats and dries the gluten. After the drying is completed, the second drive motor 17 drives the threaded rod 18 to rotate, and the threaded rod 18 drives the rectangular plate 19 to slide in the rectangular groove 16. The rectangular plate 19 drives the heating basket 3 to move out of the rectangular box 2, making it convenient for the staff to take out the dried gluten.

[0030] At the same time, the specific models and specifications of the first drive motor 5 and the second drive motor 17 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it is not repeated here.

[0031] Furthermore, a water collecting box 21 is placed at the inner bottom of the rectangular box 2 , and the water collecting box 21 is located directly below the heating basket 3 . A sliding door 22 is hingedly connected to one side of the rectangular box 2 .

[0032] The water collecting box 21 collects the slurry for subsequent processing. After drying, the sliding door 22 is opened to facilitate the removal of the heating basket 3 and the water collecting box 21 is taken out for processing.

[0033] The working principle of this utility model:

[0034] Gluten dough is added to the mixing tank 4 through the feed pipe 9, and water is added to the mixing tank 4 through the water inlet pipe 10. The first drive motor 5 drives the rotating rod 6 to rotate, and the rotating rod 6 drives the stirring rod 7 to rotate to stir the gluten dough and separate the gluten and the batter. The scraper 8 follows the stirring rod 7 to scrape the inner wall of the mixing tank 4 to prevent the dough from adhering to the inner wall of the mixing tank 4. After the separation is completed, the electric push rod 13 is shortened to allow the gluten and batter to fall from the discharge pipe 11 into the heating basket 3, and the batter falls through the filter hole. The gluten enters the water collecting box 21 below, and the gluten remains in the heating basket 3. The heating rod 20 heats and dries the gluten. After drying, the second drive motor 17 drives the threaded rod 18 to rotate, and the threaded rod 18 drives the rectangular plate 19 to slide in the rectangular groove 16. The rectangular plate 19 drives the heating basket 3 to move out of the rectangular box 2, which is convenient for the staff to take out the dried gluten. After washing and separation are completed, there is no need to place the gluten in another separate drying equipment for drying. The time required is short and the work efficiency is high.

[0035] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for producing gluten for industrial flour, comprising a rectangular bottom plate (1), characterized in that: A rectangular box (2) is fixedly connected to the top of the bottom plate (1), a stirring mechanism is provided in the rectangular box (2), a heating basket (3) is provided in the rectangular box (2), and universal wheels are installed at the bottom of the bottom plate (1).

2. The gluten production device for industrial flour according to claim 1, characterized in that: The stirring mechanism comprises a stirring tank (4), a first drive motor (5), a rotating rod (6), and a stirring rod (7); the output end of the first drive motor (5) is connected to the rotating rod (6); the rotating rod (6) is fixedly connected to the stirring rod (7); the stirring rod (7) is located in the stirring tank (4); and one end of the stirring rod (7) is fixedly connected to a scraper (8).

3. The gluten production device for industrial flour according to claim 2, characterized in that: The first drive motor (5) is installed on the top of the rectangular box (2), the top of the stirring tank (4) is fixedly connected to a feed pipe (9), the top of the stirring tank (4) is fixedly connected to a water inlet pipe (10), the bottom of the stirring tank (4) is fixedly connected to a discharge pipe (11), and a support plate (12) is fixedly connected inside the rectangular box (2), and the support plate (12) is fixedly connected to the stirring tank (4).

4. The gluten production device for industrial flour according to claim 3, characterized in that: An electric push rod (13) is installed on the inner wall of the rectangular box (2), one end of the electric push rod (13) is fixedly connected to a baffle (14), and the top of the baffle (14) is slidably connected to the discharge pipe (11).

5. The gluten production device for industrial flour according to claim 1, characterized in that: Rectangular blocks (15) are fixedly connected to the inner walls of both sides of the rectangular box (2), a rectangular groove (16) is provided on one side of the rectangular block (15), a second drive motor (17) is installed on one side of the rectangular box (2), an output end of the second drive motor (17) is connected to a threaded rod (18), the threaded rod (18) is located in the rectangular groove (16) on one side, rectangular plates (19) are fixedly connected to both sides of the heating basket (3), the rectangular plates (19) are slidably connected to the rectangular groove (16), the rectangular plates (19) are threadedly connected to the threaded rod (18), a filter hole is provided at the bottom of the heating basket (3), and a heating rod (20) is installed in the heating basket (3).

6. The gluten production device for industrial flour according to claim 1, characterized in that: A water collecting box (21) is placed at the inner bottom of the rectangular box (2), and the water collecting box (21) is located directly below the heating basket (3). A sliding door (22) is hingedly connected to one side of the rectangular box (2).