Improved paint photocuring production line
By introducing electrostatic dust removal, automatic paint spraying, baking and light curing devices into the paint light curing production line, combined with heating and light curing lamp groups, the problem of coagulation caused by the decrease in paint temperature is solved, and the flatness of the workpiece surface and the curing effect are improved.
Patent Information
- Application Number
- CN202422460878.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-11
AI Technical Summary
In existing paint curing production lines, the decrease in paint temperature causes undesirable coagulation, which affects the flatness of the workpiece surface and the paint curing effect.
An electrostatic dust removal device, an automatic paint spraying device, a baking oven and a light curing device are used, combined with a heating lamp group and a light curing lamp group, which are respectively set on the upper and lower sides of the automatic feeding belt. The heating lamp group is used to initially heat up and cure the paint, and the light curing lamp group is used for further light curing to ensure that the paint is evenly heated and cured on both sides.
It effectively avoids paint clots, improves the smoothness of the workpiece surface and the paint curing effect, and improves production efficiency.
Smart Images

Figure CN223324935U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint light curing, in particular to an improved paint light curing production line. Background Art
[0002] In the existing production line for curing paint on the surface of workpieces, the workpieces are transported by a conveyor so that the workpieces pass through the UV lamp tubes to achieve paint curing. Before the workpieces are transported to the UV lamp tubes, the paint usually produces bad clots due to the decrease in paint temperature, affecting the flatness of the workpiece surface and also affecting the curing effect of the paint on the workpiece surface. Utility Model Content
[0003] The purpose of the utility model is to provide an improved paint light curing production line, aiming to solve the technical problem in the prior art that the paint produces bad clots due to the reduction of paint temperature, affecting the flatness of the workpiece surface and also affecting the curing effect of the paint on the workpiece surface.
[0004] To achieve the above-mentioned purpose, an embodiment of the present utility model provides an improved paint photocuring production line, comprising an electrostatic dust removal device, an automatic paint spraying device, a baking oven and a photocuring device arranged in sequence, the electrostatic dust removal device, the automatic paint spraying device, the baking oven and the photocuring device are respectively provided with automatic feeding belts, the photocuring device comprises a first curing box and a second curing box, the first curing box is provided with a heating lamp group for heating the material on the automatic feeding belt, the second curing box is provided with a photocuring lamp group and several lifting rails for realizing the up and down movement of the photocuring lamp group, the photocuring lamp group is used to photocuring the material on the automatic feeding belt, the heating lamp group and the photocuring lamp group are both arranged on the upper and lower sides of the automatic feeding belt.
[0005] Preferably, two automatic paint spraying devices are provided. According to the forward direction of the materials, one of the automatic paint spraying devices is provided after the electrostatic dust removal device, and the other automatic paint spraying device is provided in the middle of the baking furnace.
[0006] Preferably, the heating lamp group includes a plurality of LED lamps, and the plurality of LED lamps are distributed on the upper and lower sides of the automatic feeding belt.
[0007] Preferably, the light curing lamp group includes a plurality of ultraviolet lamps, and the plurality of ultraviolet lamps are distributed on the upper and lower sides of the automatic feeding belt.
[0008] Preferably, support rods slidably matched with the lifting rails are respectively provided on both sides of the ultraviolet lamp.
[0009] Preferably, a plurality of fixed beams are further provided in the second curing box, and the tops of the plurality of lifting rails are fixed to the fixed beams.
[0010] Preferably, the lifting rail includes a sliding portion and a plurality of slots longitudinally distributed on the sliding portion.
[0011] Preferably, a ventilation fan is provided on the top of the first curing box.
[0012] Preferably, a ventilation fan is provided on the top of the second curing box.
[0013] The above one or more technical solutions in the improved paint light curing production line provided by the embodiment of the present utility model have at least one of the following technical effects:
[0014] During use, the material is dusted by the electrostatic dust removal box, and then automatically sprayed with paint by the automatic painting device. After high-temperature baking in the baking furnace, the painted material is transferred to the first curing box by the automatic feeding belt. The paint on the surface of the material is heated by the heating lamp group of the first curing box to maintain the temperature of the paint to avoid poor solidification caused by cooling of the paint. At the same time, the paint is initially cured. After the paint is heated, the material is transferred to the second curing box by the automatic feeding belt, and the paint with a suitable temperature after heating is cured by the light curing lamp group to achieve a good curing effect. At the same time, the heating lamp group and the light curing lamp group are arranged on the upper and lower sides of the material, and the upper and lower sides of the material are heated and light cured at the same time, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of Example 1 of the present utility model;
[0016] Figure 2 This is a schematic structural diagram of Example 2 of the present utility model;
[0017] Figure 3 This is a schematic diagram of the overall structure of the light curing device of the present invention;
[0018] Figure 4 This is a schematic structural diagram of the first curing box of the present invention;
[0019] Figure 5 This is a schematic structural diagram of the second curing box of the present invention;
[0020] Figure 6 for Figure 5 A is an enlarged schematic diagram.
[0021] in, Figures 1 to 6 Reference numerals in the drawings:
[0022] 1-light curing device, 11-first curing box, 12-second curing box, 121-fixed beam, 2-heating lamp group, 21-LED lamp, 3-light curing lamp group, 31-ultraviolet lamp, 32-support rod, 4-lifting rail, 41-sliding part, 42-card slot, 5-ventilating fan, 6-electrostatic dust removal device, 7-automatic painting device, 8-electrostatic dust removal device, 9-automatic feeding belt. DETAILED DESCRIPTION
[0023] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
[0024] like Figure 1 、 Figures 3 to 6 As shown, this is Example 1 of the utility model, an improved paint light curing production line, comprising an electrostatic dust removal device 6, an automatic paint spraying device 7, a baking oven 8 and a light curing device 1 arranged in sequence, the electrostatic dust removal device 6, the automatic paint spraying device 7, the baking oven 8 and the light curing device 1 are respectively provided with an automatic feeding belt 9, the light curing device 1 comprises a first curing box 11 and a second curing box 12, the first curing box 11 is provided with a heating lamp group 2 for heating the material on the automatic feeding belt 9, the second curing box 12 is provided with a light curing lamp group 3 and a plurality of lifting rails 4 for realizing the up and down movement of the light curing lamp group 3, the light curing lamp group 3 is used to perform light curing on the material on the automatic feeding belt 9, and the heating lamp group 2 and the light curing lamp group 3 are both arranged on the upper and lower sides of the automatic feeding belt 9.
[0025] Furthermore, the heating lamp group 2 includes a plurality of LED lamps 21, which are distributed on the upper and lower sides of the automatic feeding belt 9. Specifically, during use, the paint-coated material is transferred to the first curing box 11 via the automatic feeding belt 9, and the paint on the surface of the material is heated by the LED lamps 21 of the first curing box 11. However, the material is usually painted on both the top and bottom surfaces. Therefore, by distributing the LED lamps 21 on the upper and lower sides of the automatic feeding belt 9, the paint on both sides of the material can be better heated and kept warm, which expands the scope of use, better avoids the paint from cooling and forming undesirable clots, and achieves the initial curing of the paint.
[0026] Furthermore, the light-curing lamp assembly 3 includes a plurality of UV lamps 31, which are distributed on both sides of the automatic feeding belt 9. Specifically, after the paint is heated, the automatic feeding belt 9 conveys the material to the second curing box 12, where the UV lamps 31 light-cure the heated paint at a suitable temperature. However, the material is usually painted on both the top and bottom surfaces. Therefore, by distributing the UV lamps 31 on both sides of the automatic feeding belt 9, the paint on both sides of the material can be better cured, further expanding the scope of use. At the same time, it avoids the need to turn the material over to cure the other side after curing the paint on both sides, thereby improving production efficiency.
[0027] Furthermore, support rods 32 are provided on both sides of the ultraviolet lamp 31 and are slidably matched with the lifting rails 4.
[0028] Furthermore, a plurality of fixed beams 121 are provided in the second curing box 12 , and the tops of the plurality of lifting rails 4 are fixed to the fixed beams 121 .
[0029] Furthermore, the lifting rail 4 includes a sliding portion 41 and a plurality of slots 42 distributed longitudinally along the sliding portion 41. Specifically, the height of the UV lamp 31 can be adjusted to control the area of UV irradiation and the curing speed of the paint to ensure the quality of paint curing. During adjustment, the support rods 32 on both sides of the UV lamp 31 are slid within the sliding portion 41. When the UV lamp 31 is adjusted to the appropriate height, the support rods 32 on both sides of the UV lamp 31 are engaged in the slots 42 to secure the UV lamp 31.
[0030] Furthermore, ventilation fans 5 are provided on the tops of the first curing box 11 and the second curing box 12 .
[0031] Working principle: When in use, the material is dusted by the electrostatic dust removal box 6, and then automatically sprayed with paint by the automatic paint spraying device 7. After high-temperature baking in the baking furnace 8, the painted material is transferred to the first curing box 11 by the automatic feeding belt 9. The paint on the surface of the material is heated by the heating lamp group 2 of the first curing box 11 to maintain the temperature of the paint and avoid poor solidification of the paint due to cooling. At the same time, the paint is initially cured. After the paint is heated, the material is transferred to the second curing box 12 by the automatic feeding belt 9. The paint with a suitable temperature after heating is light-cured by the light curing lamp group 3 to achieve a good curing effect. At the same time, the heating lamp group 2 and the light curing lamp group 3 are arranged on the upper and lower sides of the material, and the upper and lower sides of the material are heated and light-cured at the same time, thereby improving production efficiency.
[0032] See Figure 2This is Example 2 of the present utility model. Unlike Example 1, in this embodiment, two automatic paint spraying devices 7 are provided. According to the direction of material advance, one automatic paint spraying device 7 is provided after the electrostatic dust removal device 6, and the other automatic paint spraying device 7 is provided in the middle of the baking oven 8. The advantage of providing two automatic paint spraying devices 7 is that after the material undergoes the first painting and the high-temperature baking in the baking oven 8, it undergoes the second painting according to the requirements of the material painting process, and after the material undergoes the high-temperature baking in the baking oven 8 again, it enters the light curing device 1 for curing. The other structures of this embodiment are the same as those of Example 1 and will not be repeated here.
[0033] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An improved paint light-curing production line, comprising an electrostatic dust removal device, an automatic paint spraying device, a baking oven, and a light-curing device, each of which is provided with an automatic loading belt, characterized in that: The light-curing device includes a first curing box and a second curing box. The first curing box is provided with a heating lamp group for heating the material on the automatic feeding belt. The second curing box is provided with a light-curing lamp group and a plurality of lifting rails for realizing the up and down movement of the light-curing lamp group. The light-curing lamp group is used to perform light curing on the material on the automatic feeding belt. The heating lamp group and the light-curing lamp group are both arranged on the upper and lower sides of the automatic feeding belt.
2. The improved paint light curing production line according to claim 1, characterized in that: There are two automatic paint spraying devices. According to the material forward direction, one of the automatic paint spraying devices is arranged after the electrostatic dust removal device, and the other automatic paint spraying device is arranged in the middle of the baking furnace.
3. The improved paint light curing production line according to claim 2, characterized in that: The heating lamp group includes a plurality of LED lamps, and the plurality of LED lamps are distributed on the upper and lower sides of the automatic feeding belt.
4. The improved paint light curing production line according to claim 2, characterized in that: The light curing lamp group includes a plurality of ultraviolet lamps, and the plurality of ultraviolet lamps are distributed on the upper and lower sides of the automatic feeding belt.
5. The improved paint light curing production line according to claim 4, characterized in that: Support rods that are slidably matched with the lifting rails are respectively provided on both sides of the ultraviolet lamp.
6. An improved paint light curing production line according to any one of claims 1 to 5, characterized in that: A plurality of fixed beams are further provided in the second curing box, and the tops of the plurality of lifting rails are fixed to the fixed beams.
7. The improved paint light curing production line according to claim 6, characterized in that: The lifting rail includes a sliding portion and a plurality of slots longitudinally distributed on the sliding portion.
8. The improved paint light curing production line according to claim 1, characterized in that: A ventilation fan is provided on the top of the first curing box.
9. The improved paint light curing production line according to claim 1, characterized in that: A ventilation fan is provided on the top of the second curing box.