Automatic roller feeding device for bus processing

Through the automatic roller feeding device for busbar processing, the roller feeding frame and sliding punching frame are driven by a servo motor, which solves the time-consuming problem of busbar punching positioning, realizes the rapid positioning and automatic feeding of busbar punching, and improves production efficiency and processing accuracy.

CN223325314UActive Publication Date: 2025-09-12KUNMING KUNKAI SPECIAL CNC EQUIP CO LTD
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Patent Information

Application Number
CN202422554100.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-12
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Punching and positioning during busbar processing is time-consuming and requires manual operation, resulting in low production efficiency.

Method used

The busbar processing automatic roller feeding device is adopted, and the servo control motor is used to drive the roller feeding frame. Combined with the sliding punching frame and the busbar detection device, the precise positioning and automatic feeding of the busbar can be achieved, and the burrs can be processed with the frosting structure.

Benefits of technology

It realizes rapid positioning and automatic feeding of busbar punching, improves production efficiency, ensures processing accuracy and safety, and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223325314U_ABST
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Abstract

The utility model relates to the technical field of bus processing, in particular to an automatic roller feeding device for bus processing, which comprises a bus punching machine, a roller feeding frame A, a bus punching frame, a roller feeding frame B and a bus limiting disc. A bus conveying line is arranged at the top of the bus punching machine; an operation controller is arranged on the bus punching machine; a bus punching frame is arranged on the bus conveying line; the bus punching frame is transversely arranged on the upper portion of the bus conveying line through a punching frame sliding rail. A roller feeding frame A and a roller feeding frame B are arranged at the front end and the rear end of the bus punching frame correspondingly. A feeding roller A and a feeding roller B are respectively arranged on the roller feeding frame A; the feeding roller A is fixedly arranged at the lower part of the roller feeding frame A; one end of the feeding roller A is connected with a roller driving motor; the feeding roller B is arranged on the sliding frame; the sliding frame is movably arranged on the screw rod; a sliding frame driving motor is arranged on one side of the sliding frame, and the problems of rapid positioning and automatic feeding in bus punching machining in the bus machining process are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of busbar processing, in particular to an automatic roller feeding device for busbar processing. Background Art

[0002] In power systems, busbars connect the various current-carrying branch circuits in the distribution device, playing the role of collecting, distributing, and transmitting electrical energy. Busbars are shaped and structured; during the production and processing of busbars, traditional busbar punching requires manual placement of the busbars in a punching machine for punching. Because the punching positions of the busbars need to be precisely positioned during processing, measurements must be taken before each punching, consuming a significant amount of positioning time. Utility Model Content

[0003] The purpose of the utility model is to provide an automatic roller feeding device for busbar processing, which solves the problems of rapid positioning and automatic feeding of busbar punching processing during busbar processing.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A busbar processing automatic roller feeding device comprises a busbar punching machine, a roller feeding frame A, a busbar punching frame, a roller feeding frame B, and a busbar limiting plate; a busbar conveying line is arranged on the top of the busbar punching machine; an operation controller is arranged on the busbar punching machine; a busbar conveying line is arranged on the busbar punching frame; the busbar punching frame is arranged horizontally on the upper part of the busbar conveying line through a punching frame slide rail; a roller feeding frame A and a roller feeding frame B are respectively arranged at the front and rear ends of the busbar punching frame; a feeding roller A and a feeding roller B are respectively arranged on the roller feeding frame A; the feeding roller A is fixedly arranged at the lower part of the roller feeding frame A; one end of the feeding roller A is connected to the roller driving motor; the feeding roller B is arranged on the sliding frame; the sliding frame is movably arranged on the screw; a sliding frame driving motor is arranged on one side of the sliding frame; the roller driving motor is a servo control motor structure; and a position sensor is arranged inside the roller driving motor.

[0006] Furthermore, a plurality of busbar punching heads are arranged on the upper part of the busbar punching frame; the diameters of the busbar punching heads are different; a head is provided at the bottom of the busbar punching head; a punching plate is provided at the bottom of the busbar punching frame; waste holes are arranged in the middle of the punching plate; and the busbar punching frame is provided with a punching frame drive motor.

[0007] Furthermore, a push rod is provided on the top of the sliding frame; the top of the push rod is connected to the push rod cylinder.

[0008] Furthermore, a busbar detection device is provided at the rear of the roller feed rack A; the busbar detection device is slidably provided on the side of the roller feed rack A; a contact roller is provided at the bottom of the busbar detection device; and a position sensor is provided inside the busbar detection device.

[0009] Furthermore, guide wheels are symmetrically arranged on the busbar limiting plate; the guide wheels are arranged on the telescopic rod; the telescopic rod is arranged in the telescopic rod cylinder; and the telescopic rod cylinder is arranged on the busbar limiting plate.

[0010] Furthermore, guide rollers are respectively provided at the front and rear ends of the stamping plate.

[0011] Furthermore, the roller feed rack B has the same structural setting as the roller feed rack A, and the surface of the feed roller arranged inside the roller feed rack B has a frosted structure setting.

[0012] Furthermore, a waste recovery trough is provided at the bottom of the busbar punching machine; the waste recovery trough is arranged in an inclined structure; and the other end of the waste recovery trough is connected to the waste box.

[0013] Compared with the prior art, the present invention can achieve one of the following beneficial effects:

[0014] 1. The roller feeding rack can control the length of the busbar feeding by controlling the drive of the servo motor to achieve precise control. Combined with the busbar punching rack set up with a transverse slide, punching processing of different positions and diameters of the busbar can be quickly achieved; the encoder set in the sliding rack drive motor can detect the rotation angle speed of the feeding roller in real time, realize real-time detection of the feeding length, and achieve precise control of the feeding length; the encoder can also be used to detect the slippage between the busbar and the roller when the roller is feeding, for feeding compensation.

[0015] 2. When the busbar is transported on the roller feed rack by the provided push rod cylinder, the busbar can be clamped from both ends during punching processing to ensure that the busbar will not move due to punching pressure and cause processing errors.

[0016] 3. By setting the feeding roller on the roller feeding rack to a frosted structure, the surface of the busbar that has been punched can be preliminarily polished to avoid injuries caused by processing burrs.

[0017] 4. The busbar detection device is set up to detect the flatness of the busbar surface before punching, and whether the busbar is deformed after punching to ensure the processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of the utility model.

[0019] Figure 2 This is a structural diagram of the roller feeding rack of the utility model.

[0020] Figure 3 This is a schematic diagram of the structure of the busbar punching frame of the utility model.

[0021] Figure 4 This is a schematic diagram of the structure of the busbar punching frame of the utility model.

[0022] Figure 5 This is a schematic diagram of the busbar limit plate structure of the utility model. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0024] Example 1

[0025] A busbar processing automatic roller feeding device includes a busbar punching machine 1, a roller feeding rack A2, a busbar punching rack 3, a roller feeding rack B4, and a busbar limiting plate 5; a busbar conveying line 101 is provided on the top of the busbar punching machine 1; an operation controller 102 is provided on the busbar punching machine 1; a busbar punching rack 3 is provided on the busbar conveying line 101; the busbar punching rack 3 is horizontally arranged on the upper part of the busbar conveying line 101 through a punching rack slide rail 307; roller feeding racks A2 and roller feeding racks B4 are respectively provided at the front and rear ends of the busbar punching rack 3; a feeding roller A201 and a feeding roller B202 are respectively provided on the roller feeding rack A2; the feeding roller A201 is fixedly arranged on the roller feeding rack A2 lower part; one end of the feeding roller A201 is connected to the roller drive motor 208; the feeding roller B202 is arranged on the sliding frame 203; the sliding frame 203 is movably arranged on the screw 204; the sliding frame 203 is once provided with a sliding frame drive motor 205; the sliding frame drive motor 205 is provided with an encoder; the roller drive motor 208 is a servo control motor structure; the roller drive motor 208 is internally provided with a position sensor, and the roller feeding frame can control the drive of the servo motor to control the length of the busbar feeding to achieve precise control, and cooperate with the busbar punching frame set up for horizontal sliding to quickly realize punching processing of different positions and different diameters of the busbar.

[0026] Example 2

[0027] On the basis of Example 1, a plurality of busbar punching heads 301 are arranged on the upper part of the busbar punching frame 3; the diameters of the busbar punching heads 301 are different; a head 302 is provided at the bottom of the busbar punching head 301; a punching plate 303 is provided at the bottom of the busbar punching frame 3; waste holes 305 are arranged in the middle of the punching plate 303; the busbar punching frame 3 is provided with a punching frame drive motor 304, which can realize the processing of various busbar punchings by setting up a plurality of busbar punching heads.

[0028] Example 3

[0029] On the basis of Example 1, a push rod 207 is provided on the top of the sliding frame 203; the top of the push rod 207 is connected to the push rod cylinder 206, so that when the busbar is transported by the roller feeding frame, the set push rod cylinder can clamp the busbar from both ends during the punching process to ensure that the busbar will not move due to the punching pressure and cause processing errors.

[0030] Example 4

[0031] On the basis of Example 1, a busbar detection device 6 is provided at the rear of the roller feed rack A2; the busbar detection device 6 is slidingly provided on the side of the roller feed rack A2; a contact roller 601 is provided at the bottom of the busbar detection device 6; a position sensor 602 is provided inside the busbar detection device 6 to detect the flatness of the busbar surface and whether the busbar is deformed after punching processing, so as to ensure the processing quality.

[0032] Example 5

[0033] On the basis of Example 1, guide wheels 501 are symmetrically arranged on the busbar limit plate 5; the guide wheels 501 are arranged on the telescopic rod 503; the telescopic rod 503 is arranged in the telescopic rod cylinder 502; the telescopic rod cylinder 502 is arranged on the busbar limit plate 5, which can limit the lateral movement of the busbar through the set busbar limit plate to ensure the fixation of the busbar during processing.

[0034] Example 6

[0035] On the basis of Example 1, the front and rear ends of the stamping plate 303 are respectively provided with guide rollers 306 , which can prevent the busbar from getting stuck during transportation.

[0036] Example 7

[0037] Based on Example 1, the roller feed rack B4 has the same structural setting as the roller feed rack A2. The surface of the feed roller arranged inside the roller feed rack B4 is a frosted structure. By setting the feed roller on the roller feed rack to a frosted structure, the surface of the busbar that has been punched can be preliminarily polished to avoid injuries caused by processing burrs.

[0038] Example 8

[0039] On the basis of Example 1, a waste recovery trough 103 is provided at the bottom of the busbar punching machine; the waste recovery trough 103 is arranged in an inclined structure; the other end of the waste recovery trough 103 is connected to a waste box 104, which can realize the collection of waste from the punching process.

[0040] Although the present invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and implementations may be devised by those skilled in the art that fall within the scope and spirit of the principles disclosed herein. More specifically, within the scope of the present disclosure, the drawings, and the claims, various variations and modifications may be made to the components and / or layout of the subject combination arrangement. In addition to variations and modifications to the components and / or layout, other uses will also be apparent to those skilled in the art.

Claims

1. An automatic roller feeding device for busbar processing, characterized by: The invention comprises a busbar punching machine (1), a roller feeding frame A (2), a busbar punching frame (3), a roller feeding frame B (4), and a busbar limiting plate (5); a busbar conveying line (101) is arranged on the top of the busbar punching machine (1); an operation controller (102) is arranged on the busbar punching machine (1); a busbar punching frame (3) is arranged on the busbar conveying line (101); the busbar punching frame (3) is arranged transversely on the upper part of the busbar conveying line (101) through a punching frame slide rail (307); roller feeding frames A (2) and roller feeding frames B (4) are respectively arranged at the front and rear ends of the busbar punching frame (3); and roller feeding frames A (2) and B (4) are respectively arranged on the roller feeding frame A (2). A material roller A (201) and a feeding roller B (202); the feeding roller A (201) is fixedly arranged at the lower part of a roller feeding frame A (2); one end of the feeding roller A (201) is connected to a roller driving motor (208); the feeding roller B (202) is arranged on a sliding frame (203); the sliding frame (203) is movably arranged on a screw (204); a sliding frame driving motor (205) is arranged on one side of the sliding frame (203); an encoder is arranged inside the sliding frame driving motor (205); the roller driving motor (208) is arranged as a servo control motor structure; and a position sensor is arranged inside the roller driving motor (208).

2. The automatic roller feeding device for busbar processing according to claim 1, characterized in that: The busbar punching frame (3) is provided with a plurality of busbar punching heads (301) arranged on the upper part; the diameters of the busbar punching heads (301) are different; a head (302) is provided at the bottom of the busbar punching head (301); a punching plate (303) is provided at the bottom of the busbar punching frame (3); waste holes (305) are arranged in the middle of the punching plate (303); and the busbar punching frame (3) is provided with a punching frame drive motor (304).

3. The automatic roller feeding device for busbar processing according to claim 1, characterized in that: A push rod (207) is provided on the top of the sliding frame (203); the top of the push rod (207) is connected to the push rod cylinder (206).

4. The automatic roller feeding device for busbar processing according to claim 1, characterized in that: The rear portion of the roller feeding frame A (2) is provided with a busbar detection device (6); the busbar detection device (6) is slidably provided on the side of the roller feeding frame A (2); a contact roller (601) is provided at the bottom of the busbar detection device (6); and a position sensor (602) is provided inside the busbar detection device (6).

5. The automatic roller feeding device for busbar processing according to claim 1, characterized in that: The busbar limiting disk (5) is symmetrically provided with guide wheels (501); the guide wheels (501) are provided on the telescopic rod (503); the telescopic rod (503) is provided in the telescopic rod cylinder (502); and the telescopic rod cylinder (502) is provided on the busbar limiting disk (5).

6. The automatic roller feeding device for busbar processing according to claim 2, characterized in that: Guide rollers (306) are respectively provided at the front and rear ends of the punching plate (303).

7. The automatic roller feeding device for busbar processing according to claim 1, characterized in that: The roller feeding rack B (4) has the same structural setting as the roller feeding rack A (2), and the surface of the feeding roller arranged inside the roller feeding rack B (4) is a frosted structural setting.

8. The automatic roller feeding device for busbar processing according to claim 1, characterized in that: A waste recovery trough (103) is provided at the bottom of the busbar punching machine; the waste recovery trough (103) is arranged in an inclined structure; and the other end of the waste recovery trough (103) is connected to a waste box (104).