Assembled adjustable formwork
By introducing adjustment parts and guide components into the mold frame, the problem of the mold base being unable to adjust its height is solved, the flexible adaptability and accuracy of the mold installation are achieved, and the stability and precision of the mold are improved.
Patent Information
- Application Number
- CN202422722380.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing mold base cannot be adjusted in height after assembly, making it difficult to adapt to different height requirements.
By setting adjustment parts in the mold frame, including components such as the mounting frame, operating shaft, transmission wheel, limit rod and connecting rod, the height adjustment of the upper mold base is achieved. Combined with the guiding function of the guide rod and guide sleeve, the accuracy and stability of the mold installation are ensured.
It realizes the simple adjustment of the mold base height on the mold frame, enhances the practicality and flexibility of mold installation, is suitable for various height requirements, and improves the stability and precision of the mold.
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Figure CN223325327U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold frames, in particular to an assembled adjustable mold frame. Background Art
[0002] The mold base is the supporting structure of the mold, composed of various steel plates and components, and serves as the backbone of the entire mold. The mold base includes components such as ejection mechanisms, guides, and pre-reset mechanisms. These components are used to assemble and secure the mold components in a specific pattern and position for installation on the die-casting machine. Mold bases are widely used in industries such as automotive, aerospace, consumer goods, electrical and communications, and medical products. Mold manufacturers typically order mold bases from mold base manufacturers to leverage the production advantages of both parties and improve production quality and efficiency. Standard mold bases offer a wide variety of styles and short delivery times, providing mold manufacturers with greater flexibility. Mold bases come in a variety of forms and configurations. Fixed mold bases are suitable for molds with strong symmetry, while movable mold bases are suitable for applications requiring adjustable mold gaps or ejection clearances. Three-plate mold bases are suitable for molding complex products, while multi-plate mold bases facilitate simultaneous molding at multiple stations. The basic components of a mold base include a base, upper and lower mold plates, guide pins and sleeves, and an opening and closing mechanism. The materials and machining quality of these components directly impact the stability, precision, and reliability of the mold.
[0003] An existing patent document (CN219944569U) discloses a modular mold frame comprising an ejection module, a guide module, a lower plate module, and an upper plate module. Each of these ejection module, guide module, lower plate module, and upper plate module is provided with a snap-on assembly. The guide module extends through the lower plate module and is snap-on to the upper plate module via the snap-on assembly, while the ejection module is snap-on to the lower plate module via the snap-on assembly. This application aims to make mold frame installation more convenient and faster. While the aforementioned patent document achieves the purpose of rapid module installation through the snap-on assembly, it offers the advantage of simple and convenient installation. However, the height position of the upper mold base cannot be adjusted, making it difficult to adapt to different height requirements.
[0004] Currently, the mold frame mainly consists of four parts: upper mold base, lower mold base, guide column and guide sleeve. After the mold frame is assembled, the height position of the mold base in the mold frame cannot be adjusted, resulting in the height being too single and difficult to meet the usage requirements at different heights. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an assembled adjustable mold frame which can easily adjust the height of the upper mold base through the setting of adjustment parts, thereby meeting actual needs and enhancing the practicality of mold installation.
[0006] In order to solve the above technical problems, the present invention solves the problem that the height of the mold base cannot be adjusted after the mold frame is assembled, which limits its applicability under different height requirements through the following technical solutions.
[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0008] An assembled adjustable die frame includes an upper die base and a lower die base, and further includes:
[0009] The spacer is fixed on one side of the lower die base. The spacer is used to disperse the local load and prevent deformation. A load-bearing plate is fixed on one side of the spacer.
[0010] The template is fixed on one side of the load-bearing plate and is used to support the mold. An adjusting piece that matches the upper mold base is provided on one side of the template, and the distance between the upper mold base and the template is adjusted by the adjusting piece.
[0011] Preferably, the adjusting member includes:
[0012] The mounting frame is fixed to one side of the template, one side of the mounting frame is rotatably connected to an operating shaft, one end of the operating shaft rotates with one side of the template, a transmission wheel is tightly sleeved on the outer surface of the operating shaft, and a rotating wheel is fixed to the other end of the operating shaft;
[0013] A limit rod is slidably arranged on one side of the limit rod and the mounting frame, a connecting rod is hinged between the limit rod and the transmission wheel, a connecting ring is sleeved on the outer surface of the limit rod, and a spring is fixed between the connecting ring and the mounting frame;
[0014] The load-bearing plate a is fixed to one side of the upper die base, and a limiting hole adapted to the limiting rod is opened on one side of the load-bearing plate a.
[0015] Preferably, an additional sleeve is fixed on one side of the template, and a supporting plate b is fixed on one side of the upper mold base. The supporting plate b slides in the additional sleeve, and a sliding pin is provided on one side of the additional sleeve, and a hole is opened on one side of the supporting plate b for the pin to pass through.
[0016] Preferably, a mounting hole is opened on one side of the template, and the template is fixed to the bearing plate by passing the hexagon socket bolt through the mounting hole.
[0017] Preferably, a guide rod is fixed on the top of the template, a hole groove is opened on one side of the upper mold base, a guide sleeve is fixed in the hole groove, and the guide sleeve is slidably sleeved on the outside of the guide rod.
[0018] Preferably, a positioning ring is fastened to the outer surface of the guide rod, and a positioning groove connected to the hole groove is opened on one side of the upper mold base, and the positioning groove is clamped with the positioning ring.
[0019] Preferably, an additional plate is fixed to the bottom end of the load-bearing plate, one side of the additional plate is in contact with the spacer plate, the additional plate is concave in shape, and loading holes are provided between the additional plate and the spacer plate.
[0020] Preferably, a guide sleeve is fixed to the top surface of the lower die base, a guide column is slidably connected inside the guide sleeve, and the other end of the guide column is fixed to the bottom end of the load-bearing plate.
[0021] Preferably, the projected area of the lower die base is greater than the projected area of the upper die base, and the cross section of the partition plate is concave.
[0022] Preferably, one end of the guide rod and the guide column are both arranged with chamfered inclined surfaces, and the length of the guide sleeve is greater than the length of the guide rod.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] The utility model provides an assembled adjustable mold frame, which can simply and effectively adjust the height position of the upper mold base through the setting of the adjusting parts, and the operation method is simple and easy. The height position of the upper mold base can be adjusted according to actual needs, and then it is more practical when installing the mold.
[0025] The utility model provides an assembled adjustable mold frame, which can realize corresponding disassembly and decomposition of the components of the mold frame by adopting a splicing assembly method, thereby effectively improving convenience, and has good flexibility and is convenient for transporting the mold frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0027] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;
[0028] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;
[0029] Figure 3 This is a schematic diagram of the explosion structure of the utility model;
[0030] Figure 4 This is a schematic diagram of the bottom-up structure of the present invention;
[0031] Figure 5 This is a schematic diagram of the side cross-section structure of the installation frame of the present invention;
[0032] Figure 6 for Figure 5 A schematic diagram of the enlarged structure of the middle A area;
[0033] Figure 7 This is a schematic diagram of the guide column structure of the utility model;
[0034] Figure 8 It is a schematic diagram of the main cross-sectional structure of the present utility model.
[0035] Explanation of the figure numbers: 1. Upper die base; 2. Lower die base; 3. Spacer plate; 4. Load-bearing plate; 5. Template; 6. Adjustment part; 61. Mounting frame; 62. Operating shaft; 63. Transmission wheel; 64. Rotating wheel; 65. Limit rod; 66. Connecting rod; 67. Connecting ring; 68. Spring; 69. Loading plate a; 610. Limit hole; 7. Mounting sleeve; 8. Loading plate b; 9. Pin; 10. Hole; 11. Mounting hole; 12. Guide rod; 13. Hole groove; 14. Guide sleeve; 15. Positioning ring; 16. Positioning groove; 17. Mounting plate; 18. Loading hole; 19. Guide sleeve; 20. Guide column. DETAILED DESCRIPTION
[0036] The present invention is described in further detail below with reference to the accompanying drawings.
[0037] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are for illustrative purposes only, and those skilled in the art will readily appreciate other obvious variations. The basic principles of the present invention as defined in the following description may be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.
[0038] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "transverse", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like to indicate directions or positions are based on the directions or positional relationships shown in the accompanying drawings, which are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.
[0039] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the elements may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0040] Example 1: Please refer to Figures 1-8 , an assembled adjustable mold frame shown in the figure includes an upper mold base 1 and a lower mold base 2, and also includes: a spacer plate 3, the spacer plate 3 is fixed to one side of the lower mold base 2, the projected area value of the lower mold base 2 is larger than the projected area value of the upper mold base 1, the cross-section of the spacer plate 3 is concave, and the angle between the spacer plate 3 and the lower mold base 2 is right-angled. The spacer plate 3 is provided to provide structural support for the entire mold frame, ensuring the stability and durability of the mold frame. The spacer plate 3 is used to disperse local loads to prevent deformation. A load-bearing plate 4 is fixed to one side of the spacer plate 3. The load-bearing plate 4 mainly serves to bear various components and pressures in the mold to ensure the stability and safety of the mold;
[0041] The template 5 is fixed to one side of the bearing plate 4, and a guide rod 12 is fixed to the top of the template 5. The number of guide rods 12 is preferably four. A hole groove 13 is provided on one side of the upper mold base 1, and a guide sleeve 14 is fixed in the hole groove 13. The setting of the guide rod 12 and the guide sleeve 14 is convenient for guiding the upper mold base 1 during assembly and installation, ensuring that the assembly work can be completed accurately and stably, and can effectively improve the accuracy and prevent deviation. The guide sleeve 14 is slidably sleeved on the outside of the guide rod 12. The template 5 has sufficient bearing capacity, rigidity and stability to form a good supporting force for the mold. A mounting hole 11 is provided on one side of the template 5. The template 5 is fixed to the bearing plate 4 through the mounting hole 11 by an inner hexagonal bolt. The template 5 is fixed to the bearing plate 4 by an inner hexagonal bolt, which can be suitable for narrow assembly occasions and is very convenient for assembly and maintenance. The template 5 is used to support the mold. An adjustment member 6 is provided on one side of the template 5 to match the upper mold base 1. The adjustment member 6 is used to adjust the distance between the upper mold base 1 and the template 5.
[0042] Among them, a positioning ring 15 is tightly sleeved on the outer surface of the guide rod 12, and the central axis of the positioning ring 15 is collinear with the central axis of the guide rod 12. The positioning ring 15 is made of soft material, which can prevent the upper mold base 1 and the template 5 from contacting and colliding with each other and causing damage when the upper mold base 1 is assembled and installed. It has a protective effect on the assembly and installation of the upper mold base 1 and the template 5. A positioning groove 16 connected to the hole groove 13 is provided on one side of the upper mold base 1. The positioning groove 16 is clamped with the positioning ring 15, and can achieve a pre-positioning effect when the upper mold base 1 is assembled.
[0043] In this solution, when the mold frame needs to be assembled, the assembly principle is as follows:
[0044] First, insert the bearing plate 4 onto the top surface of the spacer plate 3, and ensure that the mounting plate 17 is in close contact with the inner side of the spacer plate 3, and use the corresponding positioning pins to pass through the loading holes 18 to complete the installation of the bearing plate 4;
[0045] Next, place the template 5 flat on the top surface of the bearing plate 4 and use the hexagon socket bolts to pass through the mounting holes 11 to fix the template 5 on the bearing plate 4;
[0046] Then, take the upper mold base 1, and insert the upper mold base 1 downward after aligning the guide sleeve 14 and the guide rod 12 so that they are in the matching state. When the upper mold base 1 contacts the template 5, the positioning ring 15 engages with the positioning groove 16, and then the assembly of the upper mold base 1 and the template 5 is completed.
[0047] Further, such as Figure 1 、 Figure 4 and Figure 6 As shown, the adjusting member 6 includes: a mounting frame 61, the mounting frame 61 is fixed to one side of the template 5, an operating shaft 62 is rotatably connected to one side of the mounting frame 61, one end of the operating shaft 62 is rotated with one side of the template 5, and the angle between the operating shaft 62 and the template 5 is perpendicular to each other, and a transmission wheel 63 is fastened to the outer surface of the operating shaft 62, and the diameter of the transmission wheel 63 is greater than the diameter of the rotating wheel 64. The other end of the operating shaft 62 is fixed with a rotating wheel 64, and the central axis of the rotating wheel 64 is collinear with the central axis of the operating shaft 62.
[0048] The limiting rod 65 is slidably connected to one side of the mounting frame 61. When the spring 68 is not under stress, the limiting rod 65 can completely pass through the bearing plate a69. A connecting rod 66 is hinged between the limiting rod 65 and the transmission wheel 63. The length of the connecting rod 66 is less than the length of the limiting rod 65. A connecting ring 67 is sleeved on the outer surface of the limiting rod 65. A spring 68 is fixed between the connecting ring 67 and the mounting frame 61.
[0049] The supporting plate a69 is fixed on one side of the upper mold base 1. The supporting plate a69 is L-shaped, and the angle between the supporting plate and the upper mold base 1 is right-angled, which can ensure that the supporting plate a69 and the upper mold base 1 are in a relatively firm connection stability. A limiting hole 610 that is compatible with the limiting rod 65 is provided on one side of the supporting plate a69. There are multiple limiting holes 610 to meet the adjustment requirements at different heights.
[0050] It should be noted that an additional sleeve 7 is fixed on one side of the template 5, and a supporting plate b8 is fixed on one side of the upper mold base 1 of the additional sleeve 7. The supporting plate b8 and the supporting plate a69 have the same shape and size, and the angle between the supporting plate b8 and the upper mold base 1 is set at a right angle. The supporting plate b8 slides in the additional sleeve 7, and a sliding pin 9 is provided on one side of the additional sleeve 7. A hole 10 for the pin 9 to pass through is opened on one side of the supporting plate b8. By using the pin 9 to limit the supporting plate b8, the secondary limit is achieved after the height of the upper mold base 1 is adjusted, and the structure is simple and the design is reasonable.
[0051] Example 2: Please refer to Figure 2 、 Figure 3、 Figure 5 and Figure 7 This embodiment further explains the first embodiment, and the difference lies in that the lower die base 2 is optimized and a mounting component is added between the lower die base 2 and the spacer plate 3.
[0052] Specifically, a guide sleeve 19 is fixed to the top surface of the lower die base 2, and a guide column 20 is slidably connected inside the guide sleeve 19. The guide rod 12 and one end of the guide column 20 are both chamfered, and the length of the guide sleeve 14 is greater than the length of the guide rod 12. The inner diameter of the guide sleeve 19 is consistent with the outer diameter of the guide column 20, which can ensure that the lower die base 2 is in a relatively stable state when assembled. The other end of the guide column 20 is fixed to the bottom end of the load-bearing plate 4, and one end of the guide column 20 is chamfered to prevent jamming due to contact and engagement of the planes during assembly.
[0053] Among them, an additional plate 17 is fixed to the bottom end of the load-bearing plate 4. The shape of the additional plate 17 is the same as that of the partition plate 3. When the load-bearing plate 4 and the partition plate 3 are aligned and spliced, the additional plate 17 remains in a compact fit with the partition plate 3, and one side of the additional plate 17 abuts against the partition plate 3. The additional plate 17 is concave in shape, which not only plays a pre-positioning role, but also makes it convenient for subsequent staff to use bolts to pass through the mounting holes 11 to fix the load-bearing plate 4 and the partition plate 3, and loading holes 18 are provided between the additional plate 17 and the partition plate 3.
[0054] In this solution, when the height position of the upper die base 1 needs to be adjusted, the adjustment principle is as follows:
[0055] First, pull out the latch 9 to release the limiting state of the mounting sleeve 7 on the bearing plate b8;
[0056] Secondly, by rotating the rotating wheel 64, the operating shaft 62 rotates synchronously, driving the transmission wheel 63 to rotate synchronously. The transmission action of the connecting rod 66 causes the two limiting rods 65 to move towards each other under the force. At this time, the spring 68 is in a stretched state until the limiting rods 65 are completely separated from the limiting holes 610.
[0057] Then, the height position of the upper die base 1 is adjusted upward until the upper die base 1 is adjusted to a suitable height, and the rotating wheel 64 is released. The elastic action of the spring 68 causes the limiting rod 65 to rebound and reset, and then the limiting rod 65 automatically engages with the limiting hole 610, completing the limit of the upper die base 1.
[0058] Finally, the upper die base 1 is limited after height adjustment by inserting the pin 9 into the hole 10 .
[0059] Those skilled in the art will appreciate that the embodiments of the present invention described above and shown in the accompanying drawings are intended only as examples and do not limit the present invention. The objectives of the present invention have been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments. Any variations or modifications may be made to the embodiments of the present invention without departing from the principles.
Claims
1. An assembled adjustable die frame, comprising an upper die base (1) and a lower die base (2), characterized in that: Also includes: A spacer plate (3), the spacer plate (3) is fixed to one side of the lower die base (2), and is used to disperse local loads and prevent deformation through the spacer plate (3), and a load-bearing plate (4) is fixed to one side of the spacer plate (3); The template (5) is fixed to one side of the load-bearing plate (4) and is used to support the mold through the template (5). An adjusting member (6) adapted to the upper mold base (1) is provided on one side of the template (5), and the spacing between the upper mold base (1) and the template (5) is adjusted through the adjusting member (6).
2. The assembled adjustable mold frame according to claim 1, characterized in that: The regulating member (6) comprises: An installation frame (61) is fixed to one side of the template (5), one side of the installation frame (61) is rotatably connected to an operating shaft (62), one end of the operating shaft (62) is rotatable with one side of the template (5), a transmission wheel (63) is fastened to the outer surface of the operating shaft (62), and a rotating wheel (64) is fixed to the other end of the operating shaft (62); A limiting rod (65) is provided, wherein the limiting rod (65) and one side of the mounting frame (61) are slidably connected, a connecting rod (66) is hinged between the limiting rod (65) and the transmission wheel (63), a connecting ring (67) is sleeved on the outer surface of the limiting rod (65), and a spring (68) is fixed between the connecting ring (67) and the mounting frame (61); The supporting plate a (69) is fixed to one side of the upper die base (1), and a limiting hole (610) adapted to the limiting rod (65) is opened on one side of the supporting plate a (69).
3. The assembled adjustable mold frame according to claim 1, characterized in that: A mounting sleeve (7) is fixed on one side of the template (5), and a bearing plate b (8) is fixed on one side of the upper mold base (1). The bearing plate b (8) slides in the mounting sleeve (7). A sliding pin (9) is provided on one side of the mounting sleeve (7), and a hole (10) for the pin (9) to pass through is provided on one side of the bearing plate b (8).
4. The assembled adjustable mold frame according to claim 1, characterized in that: A mounting hole (11) is provided on one side of the template (5), and the template (5) is fixed to the bearing plate (4) by means of hexagon socket bolts passing through the mounting hole (11).
5. The assembled adjustable mold frame according to claim 1, characterized in that: A guide rod (12) is fixed on the top of the template (5), a hole groove (13) is opened on one side of the upper mold base (1), a guide sleeve (14) is fixed in the hole groove (13), and the guide sleeve (14) is slidably sleeved on the outside of the guide rod (12).
6. The assembled adjustable mold frame according to claim 5, characterized in that: A positioning ring (15) is tightly sleeved on the outer surface of the guide rod (12), and a positioning groove (16) communicating with the hole groove (13) is opened on one side of the upper die base (1), and the positioning groove (16) is clamped with the positioning ring (15).
7. The assembled adjustable mold frame according to claim 1, characterized in that: An additional plate (17) is fixed to the bottom end of the load-bearing plate (4), one side of the additional plate (17) abuts against the partition plate (3), the additional plate (17) is concave in shape, and a loading hole (18) is provided between the additional plate (17) and the partition plate (3).
8. The assembled adjustable mold frame according to claim 1, characterized in that: A guide sleeve (19) is fixed to the top surface of the lower die base (2), a guide column (20) is slidably connected inside the guide sleeve (19), and the other end of the guide column (20) is fixed to the bottom end of the bearing plate (4).
9. The assembled adjustable mold frame according to claim 1, characterized in that: The projected area value of the lower die base (2) is greater than the projected area value of the upper die base (1), and the cross section of the partition plate (3) is concave.
10. The assembled adjustable mold frame according to claim 5, characterized in that: One end of the guide rod (12) and the guide column (20) are both arranged in a chamfered inclined surface, and the length of the guide sleeve (14) is greater than the length of the guide rod (12).
Citation Information
Patent Citations
Modularized formwork
CN219944569U