Multipurpose pulse argon arc welding machine

By improving the circuit module and promoting the component design, the safety and energy consumption issues of the pulse argon arc welding machine when switching functions are solved. At the same time, the operation convenience of the control panel is improved, and the safety of multi-purpose use, low energy consumption and no electromagnetic interference are achieved.

CN223325623UActive Publication Date: 2025-09-12GUANGZHOU WUWANG ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422454163.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-09-12
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

Existing pulse argon arc welding machines have safety hazards when switching between cutting and welding functions, high energy consumption and electromagnetic interference, and the control panel is inconvenient to operate.

Method used

It adopts a circuit module design, including the main control board, rectifier inverter circuit, welding and cutting control circuit, combined with the reuse design of high-frequency coupling reactor and high-frequency discharger to achieve functional safety switching; the driving component cooperates with the universal positioning joint to realize multi-angle adjustment of the control panel.

Benefits of technology

It achieves safe and reliable switching between welding and cutting functions, reduces energy consumption, reduces electromagnetic interference, and improves the operation convenience of the control panel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multipurpose pulse argon arc welding machine which comprises a machine box, and a circuit module, a transformer, an electric control switch module and a control panel are arranged in the machine box. The circuit module comprises a main control board, a rectification inverter circuit, a welding control circuit and a cutting control circuit; the transformer is provided with a first output connector and a second output connector, the first output connector is electrically connected with the welding control circuit through the rectification inverter circuit and the electric control switch module, and the second output connector is connected with the cutting control circuit through the electric control switch module. A key switch is arranged on one side of the mounting groove of the case, a pushing assembly is arranged between the control panel and the case, and a universal positioning connector is arranged between the driving end of the pushing assembly and the control panel. According to the utility model, the functions of welding and cutting can be safely, stably and reliably switched for use, multi-purpose use is met, and low energy consumption and no electromagnetic interference in welding are realized; and meanwhile, the multi-angle adjustment control panel is arranged, so that the multi-angle use of operators is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding machines, in particular to a multi-purpose pulse argon arc welding machine. Background Art

[0002] The existing pulse argon arc welding machine has the following problems due to the limitations of the structural setting:

[0003] 1. Due to the different control methods and output characteristics of cutting and welding, high voltage accidental electric shock and short circuit are prone to occur, and the switching between welding and cutting functions cannot be achieved safely and reliably.

[0004] 2. The reactor and high-frequency coupler are connected in series in the welding output circuit of the welding machine, but the high-frequency coupler only works at the moment of arc ignition. The current flowing through the high-frequency coupler at other times is only converted into heat energy for consumption, which not only causes electromagnetic interference, but also has high energy consumption and high manufacturing cost.

[0005] 3. The control panel is fixedly connected to the box, which makes it inconvenient for operators to adjust it at multiple angles during use. It lacks practicality and affects the convenience and experience of use.

[0006] Therefore, it is necessary to develop a multi-purpose pulse argon arc welding machine that can switch between welding and cutting functions safely, stably and reliably to meet multi-purpose use, and achieve low energy consumption and electromagnetic interference-free welding; at the same time, it has a multi-angle adjustable control panel to meet the operator's multi-angle use and improve ease of use. Utility Model Content

[0007] In order to solve the above problems, the technical solutions adopted by the present invention are as follows:

[0008] A multi-purpose pulse argon arc welding machine comprises a chassis, wherein a circuit module, a transformer, an electric control switch module and a control panel are arranged in the chassis;

[0009] The circuit module includes a main control board, and a rectifier inverter circuit, a welding control circuit and a cutting control circuit electrically connected to the main control board;

[0010] The transformer is provided with a first output connector and a second output connector, the first output connector is electrically connected to the welding control circuit through the rectifier inverter circuit and the electric control switch module, and the second output connector is connected to the cutting control circuit through the electric control switch module;

[0011] The chassis is provided with a cutting output interface connected to the output end of the cutting control circuit, and a welding output interface connected to the output end of the welding control circuit;

[0012] The chassis is provided with a mounting slot for installing a control panel, a push button switch is provided on one side of the mounting slot, a pushing component is provided between the control panel and the chassis, the push button switch is electrically connected to the pushing component, a universal positioning joint is provided between the driving end of the pushing component and the back of the control panel, and the pushing component is used to drive the control panel away from or close to the mounting slot.

[0013] Preferably, the pushing assembly includes a linear drive arranged in the chassis, one end of the universal positioning joint is connected to the middle of the back of the control panel, and the other end passes through the bottom of the mounting slot to the inside of the chassis and is connected to the driving end of the linear drive.

[0014] Preferably, a magnetic block that is magnetically attracted to the back of the control panel is provided on the outer surface of the bottom of the installation slot.

[0015] Preferably, a high-frequency coupling reactor and a high-frequency discharger are further included, and the transformer further includes a third output connector. The high-frequency coupling reactor includes a magnetic core with a rectangular frame structure, and a left reactor coil, a right reactor coil and a high-frequency coupling coil are respectively wound on the left frame column, the right frame column and the lower frame column of the magnetic core;

[0016] Both ends of the high-frequency coupling coil are connected to the high-frequency discharger, one end of the left inductor coil is connected to the first output connector, and the other end is connected to one end of the right inductor coil, and the other end of the right inductor coil is electrically connected to the input end of the welding output interface through the electronically controlled switch module.

[0017] Preferably, the electric control switch module includes a first contactor, one end of which is connected to the input end of the welding control circuit, and the other end of which is connected to the output end of the rectifier inverter circuit.

[0018] Preferably, the rectifier-inverter circuit comprises a rectifier circuit and an inverter circuit electrically connected in sequence, and the input end of the rectifier circuit is connected to the first output connector;

[0019] The electric control switch module includes a second contactor, one end of the second contactor is connected to the input end of the welding control circuit, and the connection point of the other end with the rectifier inverter circuit is located between the inverter circuit and the rectifier circuit.

[0020] Preferably, the electric-controlled switch module further includes a third contactor, one end of the third contactor is connected to the second output connector, and the other end of the third contactor is connected to the input ends of the seven control circuits.

[0021] Preferably, the electric control switch module further includes a fourth contactor, one end of the fourth contactor is connected to the reactor output end, and the other end of the fourth contactor is connected to the input end of the welding output interface.

[0022] Preferably, the electric control switch module further includes a fifth contactor, one end of the fifth contactor is connected to the coupling output end of the high-frequency discharger, and the other end of the fifth contactor is connected to the welding control circuit.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] The utility model can switch between welding and cutting functions safely, stably and reliably, meeting multi-purpose use, and realizing low energy consumption and no electromagnetic interference in welding; at the same time, it has a control panel with multi-angle adjustment, meeting the multi-angle use of the operator and improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is the control principle diagram of the utility model;

[0026] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0027] Figure 3 This is the main view of the utility model;

[0028] Wherein: chassis 1, transformer 2, electric control switch module 3, control panel 4, linear drive 5, universal positioning joint 6, magnetic block 7, high-frequency coupling inductor 8, high-frequency discharger 9, first output connector 21, second output connector 22, third output connector 23, first contactor 31, second contactor 32, third contactor 33, fourth contactor 34, fifth contactor 35, magnetic core 81, left inductor coil 82, right inductor coil 83, high-frequency coupling coil 84, main control board 10, rectifier and inverter circuit 20, welding control circuit 30, cutting control circuit 40, cutting output interface 1a, welding output interface 1b, key switch 1c, mounting slot 100, rectifier circuit 201, inverter circuit 202. DETAILED DESCRIPTION

[0029] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to facilitate a more thorough and comprehensive understanding of the disclosure of the present invention.

[0030] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," "upper," "lower," "front," "rear," and similar expressions used herein are for illustrative purposes only.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0032] Below, the present invention is further described with reference to the accompanying drawings and specific embodiments:

[0033] like Figure 1-3 As shown, a multi-purpose pulse argon arc welding machine includes a chassis 1, wherein the chassis 1 is provided with a circuit module, a transformer 2, an electric control switch module 3 and a control panel 4;

[0034] The circuit module includes a main control board 10, and a rectifier inverter circuit 202, a welding control circuit 30 and a cutting control circuit 40 electrically connected to the main control board 10;

[0035] The transformer 2 is provided with a first output connector 21 and a second output connector 22. The first output connector 21 is electrically connected to the welding control circuit 30 via the rectifier inverter circuit 202 and the electronically controlled switch module 3. The second output connector 22 is connected to the cutting control circuit 40 via the electronically controlled switch module 3.

[0036] The chassis 1 is provided with a cutting output interface 1a connected to the output end of the cutting control circuit 40, and a welding output interface 1b connected to the output end of the welding control circuit 30;

[0037] The chassis 1 is provided with a mounting slot 100 for mounting the control panel 4. A push button switch 1c is provided on one side of the mounting slot 100. A pushing component is provided between the control panel 4 and the chassis 1. The push button switch 1c is electrically connected to the pushing component. A universal positioning joint 6 is provided between the driving end of the pushing component and the back of the control panel 4. The pushing component is used to drive the control panel 4 away from or close to the mounting slot 100.

[0038] In this embodiment, the cutting or welding function is selected through the control panel 4. Under the action of the main control board 10, the welding output interface 1b and the cutting output interface 1a are respectively controlled by the electric control switch, which can prevent the high voltage of the cutting output interface 1a from causing electric shock to personnel when using manual welding or gas shielded welding functions, and avoid the short circuit caused by the welding output interface 1b not being disconnected when using the cutting function, thereby realizing safe, stable and reliable switching between welding and cutting functions to meet multi-purpose use.

[0039] In addition, in this embodiment, under normal use, the control panel 4 is placed in the installation groove 100. When the use angle needs to be adjusted, the button switch 1c is first turned on, and the pushing component pushes the control panel 4 in the direction away from the installation groove 100. After moving to the set position, due to the setting of the universal positioning joint 6, the control panel 4 can be manually adjusted to the required angle; conversely, when the button switch 1c is turned off, the push component is reset. The control panel 4 can automatically adjust the angle during the reset process and be completely placed in the installation groove 100, thereby meeting the operator's multi-angle use and improving the convenience of use.

[0040] Further, such as Figure 2 、 3 As shown, in order to achieve pushing and pulling and angle adjustment of the control panel 4; the pushing component includes a linear drive 5 arranged in the chassis 1, one end of the universal positioning joint 6 is connected to the middle of the back of the control panel 4, and the other end passes through the bottom of the mounting slot 100 to the inside of the chassis 1 and is connected to the driving end of the linear drive 5.

[0041] Further, such as Figure 2 As shown, in order to improve the firmness of the control panel 4 when it is placed in the installation groove 100, a magnetic block 7 is provided on the outer surface of the bottom of the installation groove 100 to be magnetically attracted to the back of the control panel 4.

[0042] Further, such as Figure 1 、 2 As shown, the transformer 2 further includes a high-frequency coupling reactor 8 and a high-frequency discharger 9. The transformer 2 also includes a third output connector 23. The high-frequency coupling reactor 8 includes a magnetic core 81 in a rectangular frame structure. A left reactor coil 82, a right reactor coil 83, and a high-frequency coupling coil 84 are wound around the left, right, and lower frame columns of the magnetic core 81, respectively.

[0043] Both ends of the high-frequency coupling coil 84 are connected to the high-frequency discharger 9, one end of the left inductor coil 82 is connected to the first output connector 21, and the other end is connected to one end of the right inductor coil 83, and the other end of the right inductor coil 83 is electrically connected to the input end of the welding output interface 1b through the electronically controlled switch module 3.

[0044] In this embodiment, the high-frequency coupling inductor 8 adopts a structural design in which a coupler and the inductor reuse a pair of magnetic cores 81, which reduces manufacturing costs and reduces the weight of the arc welding machine. Under the action of the main control board 10, the above structure controls the on and off of the coupling output end and the inductance output end of the high-frequency coupling inductor 8 respectively through the electronically controlled switch module 3 according to whether the arc welding machine is in the arc ignition or arc maintenance state. This effectively reduces the energy consumption and electromagnetic interference caused by the current entering the coupled high-frequency coil to generate heat, and can continuously output pulse voltage and pulse current to maintain the continuity of the output voltage and current, thereby achieving low energy consumption and no electromagnetic interference in welding.

[0045] Further, such as Figure 1 、 2 As shown, the electric control switch module 3 includes a first contactor 31 , one end of the first contactor 31 is connected to the input end of the welding control circuit 30 , and the other end is connected to the output end of the rectifier inverter circuit 202 .

[0046] Further, such as Figure 1 As shown, the rectifier-inverter circuit 202 includes a rectifier circuit 201 and an inverter circuit 202 electrically connected in sequence, and the input end of the rectifier circuit 201 is connected to the first output connector 21;

[0047] The electric control switch module 3 includes a second contactor 32 , one end of which is connected to the input end of the welding control circuit 30 , and the connection point of the other end with the rectifier inverter circuit 202 is located between the inverter circuit 202 and the rectifier circuit 201 .

[0048] In this embodiment, the first rectifier circuit 201 is used to convert alternating current into unidirectional pulsating direct current, and the inverter circuit 202 is used to convert unidirectional pulsating direct current into pulsed alternating current. Thus, by controlling the on and off of the first contactor 31 and the second contactor 32, the welding machine can continuously output pulsed alternating current or unidirectional pulsating direct current, thereby meeting more needs of users.

[0049] Further, such as Figure 1 、 2 As shown, in order to realize the control of the on-off of the cutting output interface 1a; the electronically controlled switch module 3 also includes a third contactor 33, one end of the third contactor 33 is connected to the second output connector 22, and the other end is connected to the input end of the seven control circuits; the cutting gun is connected to the welding machine through the cutting output interface 1a.

[0050] Further, such as Figure 1 As shown, in order to realize the on-off control of the reactance output end and the coupling output end and the welding output interface 1b, the electronically controlled switch module 3 also includes a fourth contactor 34, one end of the fourth contactor 34 is connected to the reactance output end, and the other end is connected to the input end of the welding output interface 1b.

[0051] The electric control switch module 3 further includes a fifth contactor 35 , one end of which is connected to the coupling output end of the high-frequency discharger 9 , and the other end of which is connected to the welding control circuit 30 .

[0052] For those skilled in the art, various other corresponding changes and deformations can be made based on the technical solutions and concepts described above, and all of these changes and deformations should fall within the scope of protection of the claims of this utility model patent.

Claims

1. A multi-purpose pulse argon arc welding machine, comprising a chassis, characterized in that: The chassis is provided with a circuit module, a transformer, an electric control switch module and a control panel; The circuit module includes a main control board, and a rectifier inverter circuit, a welding control circuit and a cutting control circuit electrically connected to the main control board; The transformer is provided with a first output connector and a second output connector, the first output connector is electrically connected to the welding control circuit through the rectifier inverter circuit and the electric control switch module, and the second output connector is connected to the cutting control circuit through the electric control switch module; The chassis is provided with a cutting output interface connected to the output end of the cutting control circuit, and a welding output interface connected to the output end of the welding control circuit; The chassis is provided with a mounting slot for installing a control panel, a push button switch is provided on one side of the mounting slot, a pushing component is provided between the control panel and the chassis, the push button switch is electrically connected to the pushing component, a universal positioning joint is provided between the driving end of the pushing component and the back of the control panel, and the pushing component is used to drive the control panel away from or close to the mounting slot.

2. A multi-purpose pulse argon arc welding machine according to claim 1, characterized in that: The pushing assembly includes a linear drive arranged in the chassis, one end of the universal positioning joint is connected to the middle of the back of the control panel, and the other end passes through the bottom of the installation slot to the inside of the chassis and is connected to the driving end of the linear drive.

3. A multi-purpose pulse argon arc welding machine according to claim 1 or 2, characterized in that: A magnetic block that is magnetically attracted to the back of the control panel is provided on the outer surface of the bottom of the installation slot.

4. A multi-purpose pulse argon arc welding machine according to claim 1, characterized in that: The transformer also includes a high-frequency coupling reactor and a high-frequency discharger. The transformer also includes a third output connector. The high-frequency coupling reactor includes a magnetic core with a rectangular frame structure. A left reactor coil, a right reactor coil, and a high-frequency coupling coil are wound around the left, right, and lower frame columns of the magnetic core, respectively. Both ends of the high-frequency coupling coil are connected to the high-frequency discharger, one end of the left inductor coil is connected to the first output connector, and the other end is connected to one end of the right inductor coil, and the other end of the right inductor coil is electrically connected to the input end of the welding output interface through the electronically controlled switch module.

5. The multi-purpose pulse argon arc welding machine according to claim 1, characterized in that: The electric control switch module includes a first contactor, one end of which is connected to the input end of the welding control circuit, and the other end of which is connected to the output end of the rectifier inverter circuit.

6. The multi-purpose pulse argon arc welding machine according to claim 1, characterized in that: The rectifier-inverter circuit comprises a rectifier circuit and an inverter circuit electrically connected in sequence, and the input end of the rectifier circuit is connected to the first output connector; The electric control switch module includes a second contactor, one end of the second contactor is connected to the input end of the welding control circuit, and the connection point of the other end with the rectifier inverter circuit is located between the inverter circuit and the rectifier circuit.

7. The multi-purpose pulse argon arc welding machine according to claim 1, characterized in that: The electric control switch module further includes a third contactor, one end of which is connected to the second output connector, and the other end of which is connected to the input ends of the seven control circuits.

8. The multi-purpose pulse argon arc welding machine according to claim 4, characterized in that: The electric control switch module further includes a fourth contactor, one end of which is connected to the reactor output end, and the other end of which is connected to the input end of the welding output interface.

9. The multi-purpose pulse argon arc welding machine according to claim 4, characterized in that: The electric control switch module further includes a fifth contactor, one end of which is connected to the coupling output end of the high-frequency discharger, and the other end of which is connected to the welding control circuit.