Intelligent processing production line for steel bars

Abstract

The intelligent processing production line comprises an automatic code spraying station, an automatic cutting station, a sorting and blanking station, an automatic chamfering station, an automatic beveling station and an automatic repository which are arranged in sequence, compared with the prior art, the automatic production line has the advantages of being ingenious in structure, reasonable in layout, high in working efficiency, high in automation degree, high in production efficiency and high in production efficiency, and steel plates made of the sharp materials are machined into steel plates of various specifications in the form of an intelligent production line workshop through all working procedures. After automatic trepanning and automatic cutting, the automatic trepanning and automatic cutting are automatically classified and put into different stock bins, continuously conveyed to a chamfering station and a beveling station for machining, and then automatically discharged and transferred to a repository, so that a large amount of labor force is liberated, the working efficiency is improved, the cost is saved, and the automatic trepanning and beveling machine is widely applicable to ships and ships. The intelligent processing production line is applicable to various industries such as aerospace, petrochemical engineering, metallurgy, nuclear power and steel structures.

Description

Technical Field

[0001] The utility model relates to a steel plate processing production line, in particular to an intelligent material processing production line. Background Art

[0002] Steel plates are widely used in industry, agriculture, and nuclear power, as well as shipbuilding. With the development of the industry, the requirements for steel plate processing precision are becoming increasingly higher. In shipbuilding, a large amount of steel plates need to be processed. After cutting the steel plates, some of the remaining parts can be used to process smaller steel plate workpieces, and the edges of the steel plates need to be polished or beveled. Currently, the chamfering or beveling of steel plates is generally done manually, which has low work efficiency and uneven processing accuracy, directly affecting the production work of enterprises and posing great limitations. Utility Model Content

[0003] In order to overcome the above-mentioned defects, the purpose of the present invention is to provide an intelligent processing production line for sharp materials, which can process sharp steel plates into various specifications through various processes, automatically chamfer or bevel them, and then automatically transport and store them.

[0004] The utility model is realized as follows: an intelligent material processing production line includes an automatic coding station, an automatic cutting station, a sorting and blanking station, an automatic chamfering station, an automatic beveling station and an automatic storage warehouse which are arranged in sequence;

[0005] The conveying grid platform runs through the automatic coding station, automatic cutting station and sorting and unloading station;

[0006] The automatic coding station is equipped with a coding mechanism, which is slidably mounted on the first gantry mechanism mounted on the conveying grid platform;

[0007] The automatic cutting station is equipped with a flame cutting mechanism, which is slidably mounted on the second gantry mechanism mounted on the conveying grid platform;

[0008] The sorting and unloading station is equipped with a liftable and variable-pitch magnetic lifter, which is slidably mounted on the third gantry mechanism erected on the conveying grid platform. Multiple groups of sorting trays are set on one side of the conveying grid platform.

[0009] The automatic chamfering station includes a fixed chamfering workbench and a first grabbing robot, and a variable-distance magnetic lifting device is installed at the end of the first grabbing robot;

[0010] The automatic beveling station includes a second gripping robot, a clamping seat and a cutting robot. The end of the cutting robot is equipped with a flame cutting mechanism, and the end of the second gripping robot is equipped with a variable-distance magnetic hanger.

[0011] The automatic storage warehouse is equipped with a storage warehouse and forklift;

[0012] The AGV transport trolley transports workpieces between the sorting and unloading station, automatic chamfering station, automatic beveling station and automatic storage warehouse;

[0013] It also includes a peripheral numerical control operation box electrically connected to the above electrical components.

[0014] Furthermore, a plurality of visual sensors are arranged and installed on the first gantry mechanism, and the scanning field of view overlaps and covers the width of the conveying grid platform.

[0015] Furthermore, a border patrol device is slidably mounted on the second gantry mechanism.

[0016] Furthermore, a waste bin is provided behind the terminal end of the conveying grid platform.

[0017] Compared with the prior art, the beneficial effects of the present invention are: the automated production line for sharp material processing has an ingenious structure and a reasonable layout. In the form of an intelligent production line workshop, it processes the sharp material steel plates into steel plates of various specifications required through various processes. It has high work efficiency and a high degree of automation. After automatic nesting and cutting, it is automatically classified and placed into different silos, and then continues to be transported to the chamfering station and beveling station for processing, and then automatically unloaded and transferred to the storage warehouse. While liberating a large amount of labor, it improves work efficiency and saves costs. It is widely applicable to the intelligent processing production lines for sharp materials in various industries such as shipbuilding, aerospace, petrochemicals, metallurgy, nuclear power, and steel structures. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a three-dimensional diagram of the production line.

[0020] Figure 2 This is a top view of the production line.

[0021] Figure 3 It is the structural diagram of the coding station.

[0022] Figure 4 This is the structural diagram of the cutting station.

[0023] Figure 5 This is the structural diagram of the blanking station.

[0024] Figure 6 This is the structural diagram of the chamfering station.

[0025] Figure 7 This is the structural diagram of the groove work station. DETAILED DESCRIPTION

[0026] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] like Figure 1-7 As shown, an intelligent material processing production line includes an automatic coding station, an automatic cutting station, a sorting and unloading station, an automatic chamfering station, an automatic beveling station and an automatic storage warehouse arranged in sequence;

[0028] The conveying grid platform 1 runs through the automatic coding station, automatic cutting station and sorting and unloading station;

[0029] The automatic coding station houses a coding mechanism, which is slidably mounted on a first gantry mechanism 2 mounted on a conveyor grid platform. Multiple vision sensors 3 are arrayed on the gantry mechanism, with their scanning fields overlapping the width of the conveyor grid platform. The material panels to be cut are hoisted onto the conveyor grid platform (with multiple panels randomly arranged within a 10-meter length). The vision sensor scans and identifies all panels within the cutting station on the platform. The panel's outer contour is identified and uploaded to the intelligent nesting system, which automatically nests the panels based on the graphics in the finished product library. Once nesting is complete, the coding path is sent to the automatic inkjet printer for pre-coding of the finished components.

[0030] The automatic cutting station houses a flame cutting mechanism 6, which is slidably mounted on a second gantry mechanism 5 mounted on a conveyor grid platform. An edge detector is also slidably mounted on the second gantry mechanism. The conveyor grid platform transports the coded material sheets to the intelligent cutting workspace, where automatic nesting generates a cutting path. The electronic edge detector at the front of the cutting torch performs secondary positioning of the sheet, and then the flame cutting process automatically cuts the material.

[0031] A liftable and variable-pitch magnetic hanger 8 is provided in the sorting and unloading station. The liftable and variable-pitch magnetic hanger 8 is slidably mounted on a third gantry mechanism 7 mounted on the conveying grid platform. Multiple groups of sorting trays 9 are provided on one side of the conveying grid platform. The material cutting data is used to autonomously locate and sort the materials. The cut materials are sorted to predetermined sorting trays according to preset sorting rules, and then the sorted materials are transported to the next process work area by the jack-up AGV transport trolley 10. A waste bin 13 is provided behind the terminal of the conveying grid platform, and the residual materials are transferred to the waste bin, and subsequently transferred by on-site lifting.

[0032] The automated chamfering station includes a fixed chamfering table 11 and a first gripper robot 12. A variable-distance magnetic lifter 8 is mounted on the end of the first gripper robot. The first gripper robot uses the magnetic lifter to move the workpiece, collaborating with a double-sided automatic grinding power head to complete the grinding operation. The first gripper robot is a six-axis robot equipped with a vision module. It identifies the sharp material positioned within the pallet. Using a dedicated lifter attached to the six-axis robot, it grabs the material from the pallet and transfers it to the chamfering table. The double-sided automatic chamfering table works in conjunction to complete the intelligent grinding operation. The first gripper robot then transfers the material to a designated transfer pallet, where it is transported by an AGV to the next workstation.

[0033] The automated beveling station consists of a second gripper robot 14, a clamping base 15, and a cutting robot 16. The cutting robot's end is equipped with a flame cutting mechanism, and the second gripper robot's end is equipped with a variable-distance magnetic lifter. The second gripper robot's lifter carries the workpiece to the workbench, where it is positioned by the clamping base. Using pre-cutting data and a line scan laser scan performed by the robot's end to verify the results, a beveling path is generated. The hoisted cutting robot then bevels the workpiece. The second gripper robot then moves the workpiece to a designated transfer pallet for transport via an AGV.

[0034] The automatic storage warehouse is equipped with a storage warehouse 17 and a forklift 18; an AGV automatic forklift is used to transport the parts and materials after grinding and beveling operations to the predetermined storage warehouse location. The current part code is displayed in real time on the LED display screen at the storage location for subsequent manual material retrieval.

[0035] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A smart material processing production line, characterized in that: It includes automatic coding station, automatic cutting station, sorting and blanking station, automatic chamfering station, automatic beveling station and automatic storage warehouse which are set up in sequence; The conveying grid platform runs through the automatic coding station, automatic cutting station and sorting and unloading station; The automatic coding station is equipped with a coding mechanism, which is slidably mounted on the first gantry mechanism mounted on the conveying grid platform; The automatic cutting station is equipped with a flame cutting mechanism, which is slidably mounted on the second gantry mechanism mounted on the conveying grid platform; The sorting and unloading station is equipped with a liftable and variable-pitch magnetic lifter, which is slidably mounted on the third gantry mechanism erected on the conveying grid platform. Multiple groups of sorting trays are set on one side of the conveying grid platform. The automatic chamfering station includes a fixed chamfering workbench and a first grabbing robot, and a variable-distance magnetic lifting device is installed at the end of the first grabbing robot; The automatic beveling station includes a second gripping robot, a clamping seat and a cutting robot. The end of the cutting robot is equipped with a flame cutting mechanism, and the end of the second gripping robot is equipped with a variable-distance magnetic hanger. The automatic storage warehouse is equipped with a storage warehouse and forklift; The AGV transport trolley transports workpieces between the sorting and unloading station, automatic chamfering station, automatic beveling station and automatic storage warehouse; It also includes an external numerical control operation box and electrical components that are electrically connected.

2. The intelligent processing production line of materials according to claim 1 is characterized in that: A plurality of visual sensors are arranged and installed on the first gantry mechanism, and the scanning field of view overlaps and covers the width of the conveying grid platform.

3. The intelligent processing production line of materials according to claim 1 is characterized in that: A border patrol device is slidably mounted on the second gantry mechanism.

4. The intelligent processing production line of materials according to claim 1 is characterized in that: A waste bin is provided behind the terminal end of the conveying grid platform.

Images