Cutting device for bridge machining

By designing the cleaning components and waste collection components of the chopping device for bridge processing, the problems of waste adhesion and resource waste after processing are solved, automatic cleaning and waste recycling are achieved, and processing efficiency and environmental quality are improved.

CN223325974UActive Publication Date: 2025-09-12ZHENJIANG HDMANN ELECTRICAL MFG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421665736.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-13
Publication Date
2025-09-12
Estimated Expiration
2034-07-13

AI Technical Summary

Technical Problem

The existing bridge processing device does not clean the waste after processing, resulting in adhesion to the bridge, requiring manual processing, and the waste is not collected, resulting in a waste of resources.

Method used

A chopping device for bridge processing was designed, which includes a cleaning component and a waste collection component. It uses an air jet tube and a manipulator to perform multi-angle cleaning. The cleaning component includes an air pipe, an air jet tube and a support plate. The waste collection component includes a material guide trough and a waste collection filter bag to achieve automatic cleaning and waste recovery.

Benefits of technology

The bridge and processing box are thoroughly cleaned, manual cleaning is avoided, and waste materials are automatically collected and recycled, which reduces resource waste and improves the quality of the operating environment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223325974U_ABST
    Figure CN223325974U_ABST
Patent Text Reader

Abstract

The utility model discloses a cutting device for bridge processing, a cutting structure arranged on a base is used for cutting and processing a bridge and cleaning and collecting wastes generated during processing, a length measurer body on the right side of the cutting structure is used for measuring the cutting length of the bridge, the cutting structure comprises a processing box, and the processing box is arranged on the base. The machining box telescopically adjusts the position of the limiting plate through the telescopic structure and limits and fixes the bridge frame, the chopping machine body is used for chopping the bridge frame, a conveying belt is embedded in the machining box and used for conveying the bridge frame, and the machining box telescopically adjusts the position of the cleaning assembly through the telescopic structure and is used for cleaning the interior of the machining box. The cleaned waste materials are recycled through the waste material collecting assembly. And the cleaning assembly is arranged, multiple sets of air spraying pipes conduct multi-angle and multi-direction cleaning under the auxiliary effect of the mechanical arm, it is guaranteed that the interiors of the bridge and the machining box are cleaned thoroughly, a small camera is inlaid in the upper side of a supporting plate, and a driving motor in the supporting plate drives a cleaning brush to rotate to clean a shell of the small camera.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of bridge frames, in particular to a shearing device for processing bridge frames. Background Art

[0002] Cable bridges are generally used to support cables. Cable bridges are divided into trough-type cable bridges, tray-type cable bridges, ladder-type cable bridges, grid cable bridges and other structures. They are composed of brackets, support arms and installation accessories. A shearing device for bridge processing in the prior art is typically such as the one with publication number CN210615304U. The bridge can be supported by the bridge support structure. When the cylinder is extended and the shear is driven, the bridge can be compressed by the elastic clamping structure to achieve automatic limiting. No manual operation is required, and the bridge is clamped and limited, which reduces the time of manual operation. After the shear is sheared, when it moves upward, the bridge can be automatically released by the elastic clamping structure. No manual operation is required. The sliding baffle can block the bridge to achieve positioning. However, there are still some problems. For example, the waste generated after processing is not cleaned, and the waste is adhered to the bridge, which requires manual processing in the later stage. In addition, the waste generated is not collected, resulting in waste of resources. Utility Model Content

[0003] The purpose of the utility model is to provide a cutting device for bridge frame processing to solve the problem proposed in the above background technology that the waste generated after processing is not cleaned, the waste is adhered to the bridge frame, and manual processing is required later, and the waste generated is not collected, resulting in waste of resources.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chopping device for bridge frame processing, comprising a base, a chopping structure arranged on the base for cutting the bridge frame and cleaning and collecting the waste generated during the processing, a length measuring device body on the right side of the chopping structure for measuring the chopping length of the bridge frame, and is characterized in that the chopping structure comprises a processing box, the processing box adjusts the position of the limit plate through a telescopic structure and limits and fixes the bridge frame, the chopping machine body is used to chop the bridge frame, a conveyor belt is embedded on the processing box for transporting the bridge frame, the processing box adjusts the position of the cleaning component through the telescopic structure and is used to clean the inside of the processing box, and the cleaned waste is recycled through the waste collection component.

[0005] Preferably, both left and right sides of the base are rotatably connected to feed rollers and are used to feed and discharge materials to the bridge frame.

[0006] By adopting the above technical solution, multiple sets of feed rollers are used to ensure that the bridge frame moves normally.

[0007] Preferably, the cleaning component includes an air pipe, which connects the air booster pump and the jet pipe. The jet pipes are evenly distributed on the support plate and are used to clean the bridge and the inside of the processing box. The manipulator on the support plate adjusts the position of the jet pipe, and the slider is fixedly connected to the manipulator. The slider adjusts the position of the manipulator through the telescopic structure.

[0008] By adopting the above technical solution, the processing box and the surface of the bridge after cutting are cleaned by the cleaning component.

[0009] Preferably, the waste collection assembly includes a material guide trough, the lower outlet of the material guide trough is bundled and connected to the waste collection filter bag, the sealing port on the lower side of the waste collection filter bag is assisted by a fixed magnet and an iron block wrapped in the waste collection filter bag, and the pull-out box on the lower side of the waste collection filter bag collects and stores the waste.

[0010] By adopting the above technical solution, impurities are stored and recovered by setting up a waste collection component.

[0011] Preferably, four groups of limit plates are provided on the upper side and front and rear of the processing box, and the four groups of limit plates are symmetrically arranged about the central axis of the processing box.

[0012] By adopting the above technical solution and setting four sets of limit plates, the lower side and front and back of the bridge are simultaneously assisted in fixing to prevent the bridge from moving during processing and affecting the processing quality.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the bridge processing cutting device

[0014] (1) A cleaning component is provided, and multiple groups of air jets are used to perform multi-angle and multi-directional cleaning with the assistance of a manipulator to ensure that the bridge and the interior of the processing box are thoroughly cleaned without manual cleaning. A small camera is embedded on the upper side of the support plate, and a driving motor in the support plate drives the cleaning brush to rotate and clean the small camera housing to ensure the normal operation of the small camera;

[0015] (2) A waste collection component is provided, and a vibrator is fixed on the guide trough to accelerate the waste to enter the waste collection filter bag or store it in a pull-out box for storage, so that it can be directly recycled and reused later to avoid waste of resources. The magnet and iron block on the waste collection filter bag seal the sealing port to prevent dust from directly entering the base and the processing environment, affecting the quality of the operating environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0017] Figure 2 This is a rear view structural diagram of the utility model;

[0018] Figure 3For this utility model Figure 1 A in the middle is an enlarged structural diagram;

[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the jet pipes distributed on the support plate of the utility model.

[0020] In the figure: 1. Base; 2. Chopping structure; 21. Processing box; 22. Chopping machine body; 23. Limiting plate; 24. Cleaning component; 241. Air booster pump; 242. Air pipe; 243. Jet pipe; 244. Support plate; 245. Robot; 246. Slider; 25. Conveyor belt; 26. Waste collection component; 261. Material guide trough; 262. Waste collection filter bag; 263. Sealing port; 264. Magnet; 265. Iron block; 266. Pull-out box; 3. Length measuring device body. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-4 The utility model provides a technical solution: a bridge frame cutting device such as Figure 1 and Figure 2 As shown, it includes a base 1, and the left and right sides of the base 1 are rotatably connected to the feed rollers and are used to feed and discharge materials to the bridge. Among them, there are multiple groups of feed rollers, and the multiple groups of feed rollers are evenly distributed on the base 1 to ensure that the bridge can feed materials normally. A support rod is fixed on the lower side of the base 1, and a hydraulic cylinder is embedded in the support rod. The hydraulic cylinder drives the roller to move downward and fit the ground through the piston rod, and the support rod is separated from the ground at the same time. Finally, the base 1 is pushed to move the entire device to other positions for use. The control device for controlling the entire equipment is fixed on the base 1.

[0023] like Figure 1 and Figure 2 As shown, the guillotine structure 2 provided on the base 1 cuts the bridge and cleans and collects the waste generated during the processing. The length measuring device body 3 on the right side of the guillotine structure 2 is used to measure the guillotine cutting length of the bridge. The guillotine structure 2 includes a processing box 21. The processing box 21 adjusts the position of the limit plate 23 through a telescopic structure and limits the bridge. Four groups of limit plates 23 are provided on the upper side and front and rear of the processing box 21. The four groups of limit plates 23 are symmetrically arranged about the central axis of the processing box 21.

[0024] Preferably, the telescopic structure is a hydraulic cylinder. Multiple groups of hydraulic cylinders fixed on the upper side of the processing box 21 drive the limit plate 23 to move through the piston rod, and perform auxiliary limit fixation on the bridges of different widths and heights. A rubber anti-slip pad is fixed on the limit plate 23 to prevent the bridge from shaking during processing and ensure the processing quality.

[0025] In the above scheme, the length measuring device body 3 includes a hydraulic cylinder, which drives the slider to slide through the hydraulic cylinder, and the sliding of the slider drives the hydraulic cylinder on the U-shaped fixed rod to adjust the position. The position of the length measuring instrument on the lower connecting plate is adjusted by the hydraulic cylinder on the U-shaped fixed rod. The length measuring instrument is an existing technology, which ensures the accuracy of the bridge frame cutting and will not affect the normal discharge of the processed bridge frame.

[0026] like Figure 1 and Figure 2 As shown, the chopper body 22 is used to chop off the bridge frame, and a conveyor belt 25 is embedded in the processing box 21 for transporting the bridge frame. The processing box 21 adjusts the position of the cleaning component 24 through the telescopic structure and is used to clean the inside of the processing box 21. The cleaned waste is recycled through the waste collection component 26. There are two groups of conveyor belts 25, and the two groups of conveyor belts 25 are symmetrically arranged about the processing box 21. The two groups of processing boxes 21 are connected to the time relay and can move intermittently.

[0027] like Figure 1 、 Figure 3 and Figure 4 As shown, the cleaning assembly 24 includes an air pipe 242, which is connected to the air booster pump 241 and the air jet pipe 243. The air jet pipes 243 are evenly distributed on the support plate 244 and are used to clean the bridge and the inside of the processing box 21. The manipulator 245 on the support plate 244 adjusts the position of the air jet pipe 243. The slider 246 is fixedly connected to the manipulator 245. The slider 246 adjusts the position of the manipulator 245 through a telescopic structure. The telescopic structure is a hydraulic cylinder. The hydraulic cylinder is a prior art. The hydraulic cylinder drives the manipulator 245 on the slider 246 to move back and forth through a hydraulic rod. The air jet pipe 243 on the support plate 244 is moved later to ensure the cleaning quality.

[0028] Preferably, two manipulators 245 are provided, and the two manipulators 245 are symmetrically arranged about the processing box 21. The multiple groups of air jets 243 equidistantly passing through the two groups of support plates 244 work simultaneously, thereby accelerating the cleaning efficiency, shortening the entire cleaning time, and increasing practicality.

[0029] In the above scheme, a driving motor and a small camera are embedded on the upper side of the support plate 244. The small camera is the existing technology. The driving motor is connected to the cleaning brush through the rotating shaft. The cleaning brush cleans the small camera to ensure that the small camera can take pictures normally. The small camera transmits the cleaned picture to the control device. After the cleaning is qualified, the cleaning component 24 stops working.

[0030] like Figure 1 As shown, the waste collection assembly 26 includes a guide trough 261, the lower outlet of the guide trough 261 is tied and connected to the waste collection filter bag 262, the sealing opening 263 on the lower side of the waste collection filter bag 262 is assisted in sealing by a fixed magnet 264 and an iron block 265 wrapped in the waste collection filter bag 262, and the pull-out box 266 on the lower side of the waste collection filter bag 262 collects and stores the waste. Among them, two groups of vibrators are fixed on the guide trough 261, and the two groups of vibrators are symmetrically arranged about the guide trough 261. The two groups of vibrators accelerate the speed at which waste enters the waste collection filter bag 262;

[0031] Preferably, the magnet 264 and the iron block 265 are magnetically connected, and the waste collection filter bag 262 is provided to assist in filtering the waste gas entering the waste collection filter bag 262, thereby preventing impurities in the waste gas from directly entering the processing environment and affecting the environmental quality. The pull-out box 266 is slidably connected to the base 1, and can be directly taken out and the waste collected later, saving costs.

[0032] Working principle: When using the bridge frame processing cutting device, connect the external power supply, the cutting structure 2 on the base 1 cuts the bridge frame, and automatically cleans and recycles the waste after processing.

[0033] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the protection content of the present invention.

[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A guillotine cutting device for bridge processing, comprising a base (1), a guillotine cutting structure (2) provided on the base (1) for cutting the bridge and cleaning and collecting waste generated during the processing, a length measuring device body (3) on the right side of the guillotine cutting structure (2) for measuring the guillotine cutting length of the bridge, characterized in that: The chopping structure (2) comprises a processing box (21), the processing box (21) adjusts the position of a limit plate (23) through a telescopic structure and limits and fixes the bridge frame, the chopping machine body (22) is used to chop the bridge frame, the processing box (21) is inlaid with a conveyor belt (25) for conveying the bridge frame, the processing box (21) adjusts the position of a cleaning component (24) through a telescopic structure and is used to clean the interior of the processing box (21), and the cleaned waste is recycled through a waste collection component (26).

2. A bridge frame cutting device according to claim 1, characterized in that: The left and right sides of the base (1) are rotatably connected to feed rollers and are used for feeding and discharging materials to the bridge frame.

3. The bridge frame cutting device according to claim 1, characterized in that: The cleaning assembly (24) includes an air delivery pipe (242), the air delivery pipe (242) being connected to an air booster pump (241) and an air jet pipe (243), the air jet pipes (243) being distributed at equal distances on a support plate (244) and being used for cleaning the interior of a bridge frame and a processing box (21), a manipulator (245) on the support plate (244) adjusting the position of the air jet pipe (243), a slider (246) being fixedly connected to the manipulator (245), and the slider (246) adjusting the position of the manipulator (245) by telescopic means.

4. The bridge frame cutting device according to claim 1, characterized in that: The waste collection assembly (26) includes a guide trough (261), the lower outlet of the guide trough (261) is bundled and connected to a waste collection filter bag (262), the sealing opening (263) on the lower side of the waste collection filter bag (262) is assisted in sealing by a fixed magnet (264) and an iron block (265) wrapped in the waste collection filter bag (262), and the pull-out box (266) on the lower side of the waste collection filter bag (262) collects and stores waste.

5. The bridge frame cutting device according to claim 1, characterized in that: Four groups of limiting plates (23) are arranged on the upper side and front and rear of the processing box (21), and the four groups of limiting plates (23) are symmetrically arranged about the central axis of the processing box (21).

Citation Information

Patent Citations

  • Cutting device for bridge machining

    CN210615304U