PE plastic pipe punching device

The cooperation between the drilling assembly driven by the servo motor and the limit block solves the problem of non-adjustable drilling spacing in the existing PE plastic pipe drilling equipment, and realizes flexible adjustment of drilling spacing and efficient processing.

CN223326564UActive Publication Date: 2025-09-12SHENZHOU JISU PIPELINE CO LTD
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Patent Information

Application Number
CN202422043422.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-09-12
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

Existing PE plastic pipe punching equipment needs to be repeatedly disassembled and assembled, the punching spacing is not adjustable, and it cannot be adjusted according to actual needs, resulting in inconvenient operation and a small processing range.

Method used

The drilling assembly is driven by a servo motor, and the position of the drilling assembly is automatically adjusted through the limit block and the clamping assembly. Combined with the pre-pressing assembly to prevent the plastic pipe from rotating, the drilling spacing can be flexibly adjusted.

Benefits of technology

It realizes precise adjustment of drilling spacing, is easy to operate, and improves processing efficiency and drilling quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a PE plastic pipe punching device which comprises a workbench, two supports are vertically installed on the top face of the workbench, a cross beam is arranged between the supports for connection, two first acting cylinders are installed at the upper end of the cross beam side by side, connecting blocks are installed at the output ends of the first acting cylinders, and fixing frames are fixedly installed at the lower ends of the connecting blocks. A plurality of drilling assemblies are connected to the fixing frame in a sliding mode, the drilling assemblies are driven by servo motors to slide on the fixing frame, and each drilling assembly can be independently driven by the servo motor of the drilling assembly to move along the fixing frame. Two clamping assemblies are installed on the workbench, and the front ends and the rear ends of the clamping assemblies clamp PE plastic pipes correspondingly. A limiting assembly is arranged at the front end of the workbench. The limiting assembly is installed at the front end of the workbench and can position the end of the PE plastic pipe. The position between the drilling assemblies is adjusted according to the drilling requirement, manual adjustment is not needed, the problem that the drilling distance cannot be adjusted is solved, operation is easy, and machining is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of PE plastic pipe processing, in particular to a PE plastic pipe punching device. Background Art

[0002] PE pipe is a highly crystalline, non-polar thermoplastic resin. In its original state, HDPE appears milky white, with a degree of translucency in thin cross-sections. PE possesses excellent resistance to most household and industrial chemicals. However, PE pipe requires perforation in some environments, such as drip irrigation pipes. Existing PE pipe perforation equipment first secures the pipe before perforating it, requiring repeated disassembly and assembly during loading and unloading, which is very inconvenient. Furthermore, the perforation spacing is not adjustable, making it difficult to adjust according to actual needs and limiting the processing range.

[0003] For example, publication number CN208601653U provides a PE plastic pipe drilling device, comprising a base plate connected to a plurality of support legs at the lower end of the base plate, two pillars symmetrically connected to the base plate, a fixed plate fixedly connected to the side walls of the two pillars, a slide plate slidably connected to the side walls of the two pillars, and a rotating shaft rotatably connected to the two pillars. This patented technical solution allows the plastic pipe body to be drilled simultaneously using drill bits fixed and rotating at multiple positions, thereby improving drilling efficiency. However, the drilling spacing of this device is not adjustable and cannot be adjusted accordingly according to actual needs. Therefore, it is necessary to develop a PE plastic pipe drilling device to address the above-mentioned shortcomings. Utility Model Content

[0004] The purpose of the utility model is to provide a PE plastic pipe punching device, which can adjust the positions between drilling components according to drilling requirements without manual adjustment, thereby solving the problem that the spacing between holes cannot be adjusted.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] The utility model discloses a PE plastic pipe punching device, comprising a workbench, two brackets are vertically installed on the top surface of the workbench, a crossbeam is provided between the brackets, two first acting cylinders are installed side by side on the upper ends of the crossbeams, a connecting block is installed on the output end of the first acting cylinder, a fixing frame arranged along the length direction of the workbench is fixedly installed on the lower end of the connecting block, a plurality of drilling assemblies are slidably connected to the fixing frame, the drilling assemblies are driven by a servo motor to slide on the fixing frame, and each of the drilling assemblies can be independently driven by its own servo motor to move back and forth linearly along the horizontal direction of the fixing frame; a clamping assembly is installed on the workbench, the clamping assembly has two groups, which are installed at the position of the brackets, and the front and rear ends respectively clamp the PE plastic pipe to be processed, and a limiting assembly is provided at the front end of the workbench, and the limiting assembly is installed at the front end of the workbench and can position the end of the PE plastic pipe.

[0007] Preferably, the fixing frame includes a T-shaped slide rail and a rack, the ends of the T-shaped slide rail and the rack being connected by a cross arm, and the protruding ends of the T-shaped slide rail and the rack being slidably mounted in a sliding groove of the bracket, wherein the sliding groove is vertically provided on the inner side wall of the bracket.

[0008] Preferably, the drilling assembly includes a slider seat, a support arm, a servo motor, a gear and a rotating motor. The slider seat is a ball slider and is slidably connected to the T-shaped slide rail. The support arm is fixedly mounted on the upper end of the slider seat. The lower end of the other end of the support arm is equipped with a gear, and the gear is engaged with the rack. The gear is mounted on the output shaft of the servo motor, and the servo motor drives the slider seat to slide on the T-shaped slide rail; a rotating motor is mounted inside the slider seat, and a spring chuck is fixedly mounted on the protruding end of the rotating motor. A drill bit is mounted in the spring chuck, and the rotating motor drives the drill bit to rotate at high speed.

[0009] Preferably, the clamping assembly includes a third acting cylinder and a splint, one of the third acting cylinders is vertically installed at the lower end of the workbench, and the splint is installed at the upward protruding end. The splint at the lower end supports the PE plastic pipe, and the other two of the third acting cylinders are horizontally installed on both sides of the bracket, and the splint is installed at the inward protruding end, so that the three splints can clamp the PE plastic pipe to be processed. The clamping assembly is provided with a group on each of the two brackets, and the third acting cylinder and the splint are installed between the two groups of clamping assemblies. The third acting cylinder is installed in the middle of the workbench and is located at the lower end of the workbench, and the splint is installed at the upward protruding end for supporting the PE plastic pipe.

[0010] Preferably, the limit assembly includes a limit block, a second acting cylinder and a U-shaped bracket, the two arms of the U-shaped bracket are horizontally installed at the front end of the workbench, the second acting cylinder is installed on the end face of the U-shaped bracket, the protruding end of the second acting cylinder is fixedly connected to the limit block, the limit block is a T-shaped structure, and a T-slot is provided on the workbench. The limit block can slide in the T-slot of the workbench under the operation of the second acting cylinder.

[0011] Preferably, it also includes a pre-stressing component, which is installed on the outer bottom of the drilling component close to the side; the pre-stressing component includes a fixed tube, the upper end of which is installed on one side of the slider seat through a cross bar, the lower end of the fixed tube is movably connected with a support rod, and the bottom of the support rod is fixed with a holding block, and a spring is fixedly installed between the top of the holding block and the bottom of the fixed tube. The pre-stressing component is provided with two groups, which are respectively installed on the drilling components at both ends. When drilling a PE plastic pipe, it is prevented from rotating.

[0012] Preferably, the inner side of the splint is an arc-shaped concave surface, and the inner arc surface is provided with a rubber anti-slip pad.

[0013] Preferably, the holding block is a cylindrical rubber rod.

[0014] Compared with the prior art, the beneficial technical effects of the present invention are:

[0015] The utility model discloses a PE plastic pipe punching device. A limit block is provided at the front end of a workbench. According to the position of the PE plastic pipe hole to be drilled, the limit block is adjusted, and then the position of the drilling assembly is adjusted according to the position of the limit block. The servo motor drives the gear to move on the rack, and the distance between each drilling assembly can be set. The operation is simple and the precision is high. The clamping assembly and the pre-pressing assembly are used to prevent the PE plastic pipe from rotating during drilling, thereby ensuring the quality of the drilling. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 is a schematic diagram of the three-dimensional structure of a PE plastic pipe punching device of the utility model;

[0018] Figure 2 is a schematic diagram of the main structure of the PE plastic pipe punching device of the utility model;

[0019] Figure 3 is a left-side structural diagram of the utility model PE plastic pipe punching device;

[0020] Figure 4 is a schematic diagram of the partial structure of the fixing frame, drilling component structure and pre-pressing component of the present invention.

[0021] Explanation of the accompanying drawings: 1. Workbench; 2. Bracket; 201. Sliding groove; 3. Crossbeam; 4. First acting cylinder; 5. Limiting assembly; 501. Limiting block; 502. Second acting cylinder; 503. U-shaped bracket; 6. Fixed frame; 601. T-shaped slide rail; 602. Rack; 603. Cross arm; 7. Drilling assembly; 701. Slider seat; 702. Support arm; 703. Servo motor; 704. Gear; 705 Spring chuck; 706. Drill bit; 707. Rotating motor; 8. Clamping assembly; 801. Third acting cylinder; 802. Clamping plate; 9. Pre-pressing assembly; 901. Fixed tube; 902. Cross bar; 903. Support rod; 904. Holding block; 905. Spring; 10. Connecting block. DETAILED DESCRIPTION

[0022] The core of the utility model is to provide a PE plastic pipe punching device that adjusts the position between drilling components according to drilling requirements without manual adjustment, thereby solving the problem of non-adjustable punching spacing, and is simple to operate and easy to process.

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0025] Referring to the accompanying drawings, Figure 1 is a schematic structural diagram of a PE plastic pipe punching device of the utility model; Figure 2 is a schematic structural diagram of a front view of a PE plastic pipe punching device of the utility model; Figure 3 is a schematic structural diagram of a left view of a PE plastic pipe punching device of the utility model; Figure 4 is a partial schematic diagram of a fixing frame, a drilling assembly structure and a pre-pressing assembly of the utility model.

[0026] In one embodiment, Figures 1 to 4As shown, a PE plastic pipe punching device includes a workbench 1, the bottom of which is fixed with four support columns. Two brackets 2 are vertically installed on the upper end of the workbench 1, and a crossbeam 3 is provided to connect the brackets 2. Two first acting cylinders 4 are installed side by side on the upper end of the crossbeam 3, and a connecting block 10 is installed at the output end of the first acting cylinder 4, and a fixing frame 6 is fixedly installed at the lower end of the connecting block 10. The fixing frame 6 includes a T-shaped slide 601 and a rack 602, and the T-shaped slide 601 and the rack 602 are connected at both ends by a cross arm 603. The upper end surfaces of the T-shaped slide 601 and the rack 602 are fixed with a connecting block 10, and the protruding ends of the T-shaped slide 601 and the rack 602 are slidably installed in the sliding groove 201 of the bracket 2. The sliding groove 201 is vertically opened on the inner wall of the bracket 2, so that the fixing frame 6 slides up and down under the action of the first acting cylinder 4.

[0027] In one embodiment, Figures 1 to 4 As shown, a plurality of drilling assemblies 7 are slidably connected to the fixed frame 6. The drilling assemblies 7 are driven by a servo motor 703 to slide on the fixed frame 6, and each drilling assembly 7 can be independently driven by its own servo motor 703 to move along the fixed frame 6. The drilling assembly 7 includes a slider seat 701, a support arm 702, a servo motor 703, a gear 704, and a rotary motor 707. The slider seat 701 is a ball slider and is slidably connected to the T-shaped slide rail 601. The support arm 702 is fixedly mounted on the upper end of the slider seat 701. The lower end of the other end of the support arm 702 is mounted with a gear 704, which meshes with the rack 602. The gear 704 is mounted on the output shaft of the servo motor 703. The servo motor 703 drives the slider seat 701 to slide on the T-shaped slide rail 601. A rotating motor 707 is installed inside the slider seat 701. A spring chuck 705 is fixedly installed on the protruding end of the rotating motor 707. A drill bit 706 is installed in the spring chuck 705. The rotating motor 707 drives the spring chuck 705 to rotate at high speed, thereby causing the drill bit 706 to rotate at high speed as well, thereby drilling holes in the PE plastic pipe.

[0028] In one embodiment, Figures 1 to 4As shown, a clamping assembly 8 is mounted on the workbench 1. Two sets of clamping assemblies 8 are installed at the positions of the bracket 2, clamping the PE plastic pipe at the front and rear ends. The clamping assembly 8 comprises a third cylinder 801 and a clamping plate 802. One of the third cylinders 801 is vertically mounted at the lower end of the workbench 1, with a clamping plate 802 attached to its upward-extending end. The clamping plate 802 at the lower end supports the PE plastic pipe. Two other third cylinders 801 are horizontally mounted on either side of the bracket 2, with clamping plates 802 attached to their inward-extending ends. Together, these three clamping plates 802 clamp the PE plastic pipe securely. One set of clamping assemblies 8 is installed on each of the two brackets 2, with the third cylinder 801 and clamping plate 802 mounted between the two sets. The third cylinder 801 is mounted in the middle of the workbench 1, at the lower end, with a clamping plate 802 attached to its upward-extending end. The clamping plate 802 has a concave, arc-shaped surface with a rubber anti-slip pad. The friction force for clamping the PE plastic pipe is increased to prevent the PE plastic pipe from rotating under the action of the drill bit.

[0029] In one embodiment, Figures 1 to 4 As shown, a pre-stressing assembly 9 is provided on one side of the drilling assembly 7. The pre-stressing assembly 9 is installed at the front end of the drilling assembly 7. The pre-stressing assembly 9 is installed on the front and rear units of the drilling assembly 7 to prevent the PE plastic pipe from rotating when drilling the PE plastic pipe. The pre-stressing assembly 9 includes a fixed tube 901. One side of the upper end of the fixed tube 901 is installed on one side of the slider seat 701 through a cross bar 902. The lower end of the fixed tube 901 is movably connected with a support rod 903, and a holding block 904 is fixed to the bottom of the support rod 903. A spring 905 is fixedly installed between the top of the holding block 904 and the bottom of the fixed tube 901. There are two groups of pre-stressing assemblies 9, which are respectively installed on the drilling assemblies 7 at both ends. The holding block 904 is a cylindrical rubber rod.

[0030] In one embodiment, Figures 1 to 4 As shown, the front end of the workbench 1 is provided with a limit assembly 5. The limit assembly 5 is installed at the front end of the workbench 1 and can position the end of the PE plastic pipe. The limit assembly 5 includes a limit block 501, a second operating cylinder 502, and a U-shaped bracket 503. The two arms of the U-shaped bracket 503 are horizontally installed at the front end of the workbench 1. The second operating cylinder 502 is installed on the end face of the U-shaped bracket 503. The extended end of the second operating cylinder 502 is fixedly connected to the limit block 501. The limit block 501 has a T-shaped structure. The workbench 1 is provided with a T-slot. The limit block 501 can slide on the T-slot of the workbench 1.

[0031] The operating process of the PE plastic pipe drilling device of the present invention is as follows: During operation, the PE plastic pipe to be drilled is first placed on the clamping plate 802 at the lower end of the clamping assembly 8. The front end of the PE plastic pipe abuts the limit block 501. The second working cylinder 502 is controlled to adjust the position of the limit block 501 according to the location of the PE plastic pipe to be drilled. The third working cylinder 801 is then controlled to push out and clamp the PE plastic pipe. All drilling assemblies 7 are moved to the front end of the fixed frame 6. The front end of the first drilling assembly 7 is equipped with a preloading assembly 9, so that the fixed pipe 901 of the preloading assembly 9 abuts the cross arm 603. The drilling assemblies 7 are then moved to the front end of the fixed frame 6 one by one, and abutted against each other. The drilling assemblies 7 are then moved in sequence according to the drilling location based on the position of the PE plastic pipe. The servo motor 703 is controlled to move the drilling assemblies 7 in order to align them. During drilling, the rotary motor 707 is activated, which drives the spring chuck 705 to rotate at high speed, thereby also rotating the drill bit 706 at high speed. The first cylinder 4 drives the connecting block 10 downward. Under the action of the spring 905, the holding block 904 on the preload assembly 9 contacts the PE plastic tube first. As the first cylinder 4 presses downward, the holding block 904 firmly presses the PE plastic tube. The drill bit 706 continues to move downward until the PE plastic tube is perforated. The first cylinder 4 then retracts, completing the drilling process. The third cylinder 801 on each horizontal axis of the clamping assembly 8 retracts, releasing the clamping plate 802 and removing the PE plastic tube. No position adjustment is required before proceeding to the next piece. This simple operation and simultaneous drilling ensure both precision and efficiency.

[0032] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. Reference can be made to the common and similar parts between the various embodiments. For the devices disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple, and the relevant parts can be referred to the method description.

[0033] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. A PE plastic pipe punching device, comprising a workbench (1), characterized in that: Two brackets (2) are vertically mounted on the top surface of the workbench (1), and a crossbeam (3) is provided between the brackets (2) for connection. Two first acting cylinders (4) are mounted side by side on the upper end of the crossbeam (3), and a connecting block (10) is mounted on the output end of the first acting cylinder (4). A fixing frame (6) arranged along the length direction of the workbench (1) is fixedly mounted on the lower end of the connecting block (10), and a plurality of drilling assemblies (7) are slidably connected to the fixing frame (6). The drilling assemblies (7) are driven by a servo motor (703) to move in the direction of the workbench (1). The workbench (1) slides on the fixing frame (6), and each drilling assembly (7) can be independently driven by its own servo motor (703) to move back and forth linearly along the horizontal direction of the fixing frame (6); a clamping assembly (8) is installed on the workbench (1), and the clamping assembly (8) is provided with two groups, and the front and rear ends respectively clamp the PE plastic pipe to be processed; the front end of the workbench (1) is provided with a limit assembly (5), and the limit assembly (5) is installed at the front end of the workbench (1) and can position the end of the PE plastic pipe.

2. The PE plastic pipe punching device according to claim 1, characterized in that: The fixing frame (6) includes a T-shaped slide rail (601) and a rack (602), the ends of the T-shaped slide rail (601) and the rack (602) are connected by a cross arm (603), and the protruding ends installed at both ends of the T-shaped slide rail (601) and the rack (602) are slidably installed in the sliding groove (201) of the bracket (2), and the sliding groove (201) is vertically opened on the inner side wall of the bracket (2).

3. The PE plastic pipe punching device according to claim 2, characterized in that: The drilling assembly (7) comprises a slider seat (701), a support arm (702), a servo motor (703), a gear (704), a drill bit and a rotary motor (707); the slider seat (701) is a ball slider and is slidably connected to the T-shaped slide rail (601); the support arm (702) is fixedly mounted on the upper end of the slider seat (701); a gear (704) is mounted on the lower end of the other end of the support arm (702); the gear (704) is meshed with the rack (602); the gear (704) is mounted on the output shaft of the servo motor (703); a rotary motor (707) is mounted inside one end of the slider seat (701); a spring chuck (705) is fixedly mounted on the protruding end of the rotary motor (707); a drill bit (706) is mounted inside the spring chuck (705).

4. The PE plastic pipe punching device according to claim 1, characterized in that: The clamping assembly (8) includes a third acting cylinder (801) and a clamping plate (802). One of the third acting cylinders (801) is vertically installed at the lower end of the workbench (1), and the clamping plate (802) is installed at the upward protruding end. The other two of the third acting cylinders (801) are horizontally installed on both sides of the bracket (2), and the clamping plates (802) are installed at the inward protruding ends. The three clamping plates (802) clamp the PE plastic pipe to be processed. The clamping assembly (8) is provided with one group on each of the two brackets (2). The third acting cylinder (801) and the clamping plate are installed between the two groups of clamping assemblies (8). The third acting cylinder (801) is installed in the middle of the workbench (1) and at the lower end of the workbench (1), and the clamping plate (802) is installed at the upward protruding end for supporting the PE plastic pipe.

5. The PE plastic pipe punching device according to claim 3, characterized in that: The limiting assembly (5) comprises a limiting block (501), a second acting cylinder (502) and a U-shaped bracket (503); the two arms of the U-shaped bracket (503) are horizontally mounted on the front end of the workbench (1); the second acting cylinder (502) is mounted on the end face of the U-shaped bracket (503); the protruding end of the second acting cylinder (502) is fixedly connected to the limiting block (501); the limiting block (501) is a T-shaped structure; a T-shaped slot is provided on the workbench (1); and the limiting block (501) can slide on the T-shaped slot of the workbench (1).

6. The PE plastic pipe punching device according to claim 3, characterized in that: The invention also includes a pre-pressing component (9), which is installed at the outer bottom of the drilling component (7) close to the side; the pre-pressing component (9) includes a fixed tube (901), one side of the upper end of the fixed tube (901) is installed on one side of the slider seat (701) through a cross bar (902), the lower end of the fixed tube (901) is movably connected with a support rod (903), and the bottom of the support rod (903) is fixed with a holding block (904), and a spring (905) is fixedly installed between the top of the holding block (904) and the bottom of the fixed tube (901), and the pre-pressing component (9) is provided with two groups, which are respectively installed on the drilling components (7) at both ends.

7. The PE plastic pipe punching device according to claim 4, characterized in that: The inner side of the clamping plate (802) is an arc-shaped concave surface, and the inner arc surface is provided with a rubber anti-slip pad.

8. The PE plastic pipe punching device according to claim 6, characterized in that: The pressing block (904) is a cylindrical rubber rod.

Citation Information

Patent Citations

  • PE plastic tubing perforating device

    CN208601653U