Coating coating machine for producing composite film

By setting a scraper and an arc-shaped guide plate on the coating machine, the problems of paint waste and uneven coating are solved, the uniformity of coating and the reuse of coating are achieved, coating of different thicknesses can be adapted, and production efficiency and film composite quality are improved.

CN223326796UActive Publication Date: 2025-09-12DESU TECH (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202422788986.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-12
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing coating machine causes waste and pollution of coating when scraping off the coating with a scraper, and the coating is uneven, making it difficult to achieve coating of different thicknesses.

Method used

A scraper and an arc-shaped guide plate are set on the coating roller to scrape off excess paint and guide it into the paint box for reuse. The scraper spacing is controlled by an adjustment mechanism, and the pushing mechanism is combined to achieve continuous supply of paint. The film is composited with a heating box and an extrusion roller.

Benefits of technology

It achieves coating uniformity and coating reuse, reduces waste, adapts to coating requirements of different thicknesses, and improves production efficiency and film composite quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223326796U_ABST
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Abstract

The utility model discloses a coating coating machine for producing a composite film, which relates to the technical field of coating machines and comprises a machine body and a coating mechanism mounted in the machine body. The coating mechanism comprises a coating outer box fixedly arranged in the machine body, a coating roller rotationally arranged in the top end of the coating outer box and used for coating a top film body, and a pressing roller rotationally arranged in the machine body and located over the coating roller; according to the coating device, the scraper is arranged at the coating roller, redundant coating on the coating roller can be scraped and flattened before the composite film is coated, so that the coating roller can coat the composite film more uniformly, and the scraped coating can drip into the coating outer box under the guide of the arc-shaped guide plate and can be repeatedly used; and after a user rotates the threaded rod, the scraper can be driven to move, so that the distance between the scraper and the coating roller is controlled, the coating roller can conveniently coat the composite film with different thicknesses, and the application range is wide.
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Description

Technical Field

[0001] The present application relates to the technical field of coating machines, and in particular to a coating machine for producing composite films. Background Art

[0002] Composite membranes are made by combining two different thin films. During composite membrane production, a coating machine is required to apply a coating to the composite membrane surface, or to combine multiple film layers. Coating machines are widely used in the composite processing of various membrane products.

[0003] The patent with announcement number CN218838684U discloses "a coating machine coating and compounding device, including a bottom plate, and a heating box is arranged on one side of the upper end of the bottom plate. In the utility model, by arranging a heating box outside the extrusion roller and the No. 1 guide roller, the No. 1 unwinding roller and the No. 2 unwinding roller can respectively release the film cloth for compounding, and the heating box can be used to heat it. By extending the heating time, the temperature around the extrusion roller is increased, so that the processed composite film will not immediately come into contact with the lower temperature outdoor air, delaying the cooling efficiency of the composite film, so that the composite plate will not have wrinkles, separation between film layers, etc. due to uneven shrinkage caused by excessive cooling, and the distance between the extrusion roller and the No. 1 guide roller can be adjusted by controlling the pneumatic cylinder, making it more convenient to use."

[0004] Regarding the above-mentioned related technologies, the inventor believes that when the scraper scrapes the paint on the first film layer, it will scrape off the excess paint on the first film layer, and the scraped paint will fall onto the No. 2 unwinding roller or the bottom plate, thereby contaminating the No. 2 unwinding roller or the bottom plate, and increasing the consumption and waste of paint. Utility Model Content

[0005] In order to solve the above problems, the present application provides a coating applicator for producing composite films.

[0006] The present application provides a coating machine for producing composite films using the following technical solutions:

[0007] A coating coating machine for producing composite films includes a machine body and a coating mechanism installed in the machine body, the coating mechanism includes a coating outer box fixed in the machine body, a coating roller rotatably arranged in the top end of the coating outer box for coating the top film body, and a pressing roller rotatably arranged in the machine body and located directly above the coating roller, a scraper for scraping off excess coating on the coating roller and smoothing the coating is provided on one side of the coating outer box, an adjustment mechanism for controlling the distance between the scraper and the coating roller is provided on the top of the coating outer box, an arc-shaped guide plate for guiding excess coating scraped off by the scraper to the coating outer box is provided at the bottom of the adjustment mechanism, and a pushing mechanism is provided in the coating outer box for pushing the coating at the bottom of the coating outer box as consumption decreases toward the coating roller.

[0008] By adopting the above technical solution, by setting the scraper at the coating roller, the excess paint on the coating roller can be scraped off and the paint can be smoothed before coating the composite film, so that the coating roller can coat the composite film more evenly, and the scraped paint will drip into the paint box under the guidance of the arc-shaped guide plate and can be reused.

[0009] Preferably, the adjustment mechanism includes a supporting frame fixed on one side of the top of the paint outer box, a threaded rod threaded in the top of the supporting frame, and a rotating block fixed at the bottom end of the threaded rod, the rotating block is rotatably connected to the top of the scraper, the scraper cooperates and abuts against the inner side of the supporting frame, the arc-shaped material guide plate is fixed at the bottom end of the supporting frame, the arc-shaped material guide plate cooperates and abuts against the bottom of the scraper, and a gripping rod for holding is fixed at the top of the threaded rod.

[0010] By adopting the above technical solution, after the user rotates the threaded rod, the scraper can also be driven to move, thereby controlling the distance between the scraper and the coating roller, making it easier for the coating roller to coat the composite film with different thicknesses.

[0011] Preferably, the pushing mechanism includes a paint inner box that is slidably arranged in a corresponding paint outer box and located directly below the coating roller, and a plurality of springs fixed between the bottom of the paint inner box and the bottom of the inner wall of the paint outer box. The bottom of the inner wall of the paint inner box is provided with an arc-shaped groove for gathering paint, and a through hole is provided on one side of the bottom of the paint outer box.

[0012] By adopting the above technical solution, the paint between the inner paint box and the outer paint box can press the inner paint box downward by its own weight. When the paint is consumed less, the inner paint box will slowly rise under the spring force and push the paint toward the coating roller, thereby continuously feeding the coating roller.

[0013] Preferably, a feed roller for conveying another film body is rotatably provided in the machine body, a heating box is fixedly provided in the machine body, a guide roller and an extrusion roller for compounding the two film bodies are rotatably provided in the heating box, and the extrusion roller is located directly above the guide roller, and the machine body and the heating box are respectively provided with telescopic parts for driving the pressing roller and the extrusion roller to rise and fall.

[0014] By adopting the above technical solution, the two films can be composited by feeding the other film through the feeding roller and hot pressing the two films with the help of the extrusion roller and guide roller in the heating box.

[0015] In summary, this application includes at least one of the following beneficial technical effects:

[0016] 1. By arranging the scraper on the coating roller, the excess paint on the coating roller can be scraped off and smoothed before coating the composite film, so that the coating roller can coat the composite film more evenly. The scraped paint will drip into the coating box under the guidance of the arc-shaped guide plate and can be reused, reducing the consumption and waste of paint. After the user rotates the threaded rod, the scraper can also be driven to move, thereby controlling the distance between the scraper and the coating roller, making it easier for the coating roller to coat composite films of different thicknesses, and having a wide range of applications.

[0017] 2. Through the setting of the pushing mechanism, the paint between the inner paint box and the outer paint box can press the inner paint box downward by its own weight. When the paint is consumed less, the inner paint box will slowly rise under the elastic force of the spring and push the paint to the coating roller, thereby continuously feeding the coating roller. The other film body is fed by the feeding roller, and the two film bodies are hot-pressed by the extrusion roller and guide roller in the heating box. The two film bodies can be compounded, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a coating coating machine for producing composite films according to an embodiment of the present application;

[0019] Figure 2 This is a schematic diagram of the overall structure of a coating machine for producing composite films according to an embodiment of the present application;

[0020] Figure 3 The embodiment of this application mainly reflects Figure 2 A magnified view of the structure of the coating outer box;

[0021] Figure 4 The embodiment of this application mainly reflects Figure 3 A magnified view of the structure of the middle scraper and the carrier;

[0022] Figure numerals: 1. Machine body; 2. Paint outer box; 21. Coating roller; 22. Pressing roller; 23. Paint inner box; 24. Spring; 3. Scraper; 31. Carrying frame; 32. Threaded rod; 33. Rotating block; 34. Grip; 35. Arc-shaped guide plate; 4. Heating box; 41. Guide roller; 42. Extrusion roller; 5. Feeding roller; 6. Telescopic part. DETAILED DESCRIPTION

[0023] The following is combined with Figures 1-4 This application is described in further detail.

[0024] The embodiment of the present application discloses a coating machine for producing composite films.

[0025] A coating machine for producing composite films, referring to Figure 1-2 , including a body 1, a coating mechanism and a heating box 4.

[0026] Reference Figure 1-2 At both ends of the machine body 1, there are respectively provided with a unwinding roller for unwinding the film and a winding roller for winding the coated film. The unwinding roller and the winding roller are common components of existing coating machines and other equipment. Their internal structures and principles have been disclosed and will not be elaborated here.

[0027] Reference Figure 2-3 The coating mechanism includes a paint outer box 2 fixedly arranged in the machine body 1, a coating roller 21 rotatably arranged in the top of the paint outer box 2 for coating the top film body, and a pressing roller 22 rotatably arranged in the machine body 1 and located directly above the coating roller 21. The coating roller 21 can apply the paint in the paint outer box 2 to its own outer surface. After the coating roller 21 rotates, it can apply the paint on the outer surface to the film body between the pressing roller 22 and the coating roller 21, thereby coating the film body. The coating roller 21 is driven by a motor. This is a public technology and will not be described in detail here.

[0028] Reference Figure 2-3 A scraper 3 is provided on one side of the paint outer box 2 for scraping off excess paint on the coating roller 21 and smoothing the paint. The scraper 3 is inclined, and an adjustment mechanism is provided on the top of the paint outer box 2 for controlling the distance between the scraper 3 and the coating roller 21. An arc-shaped guide plate 35 is provided at the bottom of the adjustment mechanism for guiding the excess paint scraped off by the scraper 3 to the paint outer box 2. The scraped paint will drip into the paint outer box 2 under the guidance of the arc-shaped guide plate 35 and can be reused, thereby reducing the consumption and waste of paint.

[0029] Reference Figure 2-4 The adjustment mechanism includes a carrier 31 fixed to one side of the top of the paint outer box 2, a threaded rod 32 threaded in the top of the carrier 31, and a rotating block 33 fixed at the bottom end of the threaded rod 32. The rotating block 33 is rotatably connected to the top of the scraper 3. The rotating block 33 can connect the threaded rod 32 and the scraper 3 so that the scraper 3 will not fall off from the bottom end of the threaded rod 32.

[0030] Reference Figure 2-4 The scraper 3 is fitted into the inner side of the carrier 31, and the arc-shaped guide plate 35 is fixed to the bottom end of the carrier 31. The arc-shaped guide plate 35 fits against the bottom of the scraper 3, and a gripping rod 34 is fixed to the top of the threaded rod 32 for holding. The arc-shaped guide plate 35 can receive the paint scraped from the scraper 3, and the carrier 31 can support and limit the scraper 3 so that the scraper 3 can slide on the carrier 31 but cannot rotate. The user can drive the threaded rod 32 to rotate by holding the gripping rod 34. At this time, the connection of the rotating block 33 and the limitation of the carrier 31 will drive the scraper 3 to move, thereby controlling the distance between the scraper 3 and the coating roller 21, so that the coating roller 21 can apply different thicknesses to the composite film to apply a coating on the surface of the composite film.

[0031] Reference Figure 2-3 The paint outer box 2 is provided with a pushing mechanism for pushing the paint at the bottom of the paint outer box 2 as the consumption decreases toward the coating roller 21. The pushing mechanism includes a paint inner box 23 that is slidably arranged in the corresponding paint outer box 2 and directly below the coating roller 21, and a plurality of springs 24 that are fixed between the bottom of the paint inner box 23 and the bottom of the inner wall of the paint outer box 2. A seal can be set between the paint inner box 23 and the paint outer box 2. The paint is located between the paint inner box 23 and the top of the paint outer box 2. The paint between the paint inner box 23 and the paint outer box 2 can press the paint inner box 23 downward by its own weight. When the paint becomes lighter as the consumption decreases, the paint inner box 23 will slowly rise under the elastic force of the spring 24 and push the paint toward the coating roller 21, thereby continuously feeding the coating roller 21.

[0032] Reference Figure 2-3 An arc-shaped groove for collecting paint is provided at the bottom of the inner wall of the paint inner box 23, and a through hole is provided on one side of the bottom of the paint outer box 2. The arc-shaped groove helps to collect the paint in the paint inner box 23, so that the collected paint can be pushed to the coating roller 21 by the paint inner box 23 to feed the coating roller 21. The through hole can connect the air in the paint outer box 2 with the outside air, thereby preventing the outside air from failing to enter the bottom of the paint outer box 2 in time when the paint inner box 23 is lifted, thereby hindering the continued movement of the paint inner box 23.

[0033] Reference Figure 1-2 The heating box 4 is fixed in the machine body 1, and a feed roller 5 for conveying another film body is rotatably provided in the machine body 1. A guide roller 41 and an extrusion roller 42 for compounding the two film bodies are rotatably provided in the heating box 4. The extrusion roller 42 is located directly above the guide roller 41. The other film body conveyed by the feed roller 5 and the coated film body can be extruded by the guide roller 41 and the extrusion roller 42, and combined with the heating of the heating box 4 to perform hot pressing compounding to form a composite film. The heating box 4 is provided with heating equipment such as a hot air blower or an electric heating tube.

[0034] Reference Figure 1-2 The body 1 and the heating box 4 are respectively provided with a telescopic part 6 for driving the pressing roller 22 and the squeezing roller 42 to rise and fall. The telescopic part 6 is a driving component with a telescopic effect such as an electric push rod, a cylinder and a hydraulic cylinder. A U-shaped frame is fixed at the bottom end of the telescopic part 6. The pressing roller 22 and the squeezing roller 42 are respectively rotatably connected in the U-shaped frame. The telescopic part 6 can drive the pressing roller 22 and the squeezing roller 42 to rise and fall, so that the pressing roller 22 and the squeezing roller 42 can extrude and guide the film bodies of different thicknesses.

[0035] The implementation principle of a coating coating machine for producing a composite film in the embodiment of the present application is as follows:

[0036] When it is necessary to apply a coating to the surface of the composite film body, one end of the composite film on the unwinding roller of the machine body 1 can be sequentially passed through the coating mechanism, the guide roller 41 and the squeezing roller 42 in the heating box 4 and connected to the winding roller. The coating roller 21 can apply the coating in the coating outer box 2 to its own outer surface. After the coating roller 21 rotates, the coating on the outer surface can be applied to the film body between the nip roller 22 and the coating roller 21, thereby coating the film body and applying the coating;

[0037] At the same time, the scraper 3 can scrape off the excess paint on the coating roller 21 before coating and smooth the paint, so that the coating roller 21 can coat the composite film more evenly. The scraped paint will drip into the coating outer box 2 under the guidance of the arc-shaped guide plate 35 and can be reused, reducing the consumption and waste of paint. The heating box 4 can heat and dry the coated composite film. The guide roller 41 and the squeezing roller 42 can guide the composite film after intermediate coating and drying. The winding roller can wind up the coated composite film.

[0038] When it is necessary to composite the film body released by the unwinding roller and the other film body sent by the feed roller 5, the other film body can also pass through the guide roller 41 and the squeezing roller 42 in the heating box 4 and be connected to the winding roller. At this time, the coating mechanism will still coat the film body released by the unwinding roller. The other film body transported by the feed roller 5 and the coated film body can be squeezed by the guide roller 41 and the squeezing roller 42, and combined with the heating of the heating box 4 to perform hot pressing composite to form a composite film, so as to produce the composite film.

[0039] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A coating coating machine for producing composite films, comprising a machine body (1) and a coating mechanism installed in the machine body (1), wherein the coating mechanism comprises a coating outer box (2) fixedly arranged in the machine body (1), a coating roller (21) rotatably arranged in the top of the coating outer box (2) for coating the top film body, and a nip roller (22) rotatably arranged in the machine body (1) and located directly above the coating roller (21), characterized in that: A scraper (3) for scraping off excess paint from a coating roller (21) and smoothing the paint is provided on one side of the coating outer box (2); an adjustment mechanism for controlling the distance between the scraper (3) and the coating roller (21) is provided on the top of the coating outer box (2); an arc-shaped guide plate (35) for guiding excess paint scraped off by the scraper (3) into the coating outer box (2) is provided at the bottom of the adjustment mechanism; and a pushing mechanism for pushing paint at the bottom of the coating outer box (2) as it is consumed, toward the coating roller (21), is provided inside the coating outer box (2).

2. The coating machine for producing composite films according to claim 1, characterized in that: The adjustment mechanism comprises a carrier (31) fixedly arranged on one side of the top of the paint outer box (2), a threaded rod (32) threadedly arranged in the top end of the carrier (31), and a rotating block (33) fixedly arranged at the bottom end of the threaded rod (32), wherein the rotating block (33) is rotatably connected in the top end of the scraper (3).

3. The coating machine for producing composite films according to claim 2, characterized in that: The scraper (3) is fitted and abutted against the inner side of the carrier (31); the arc-shaped guide plate (35) is fixedly arranged at the bottom end of the carrier (31); and the arc-shaped guide plate (35) is fitted and abutted against the bottom of the scraper (3).

4. The coating coating machine for producing composite films according to claim 3, characterized in that: A gripping rod (34) for gripping is fixedly provided at the top end of the threaded rod (32).

5. The coating machine for producing composite films according to claim 1, characterized in that: The pushing mechanism comprises a paint inner box (23) which is slidably arranged in a matching paint outer box (2) and is located directly below a coating roller (21), and a plurality of springs (24) which are fixed between the bottom of the paint inner box (23) and the bottom of the inner wall of the paint outer box (2).

6. The coating machine for producing composite films according to claim 5, characterized in that: An arc-shaped groove for collecting paint is provided at the bottom of the inner wall of the paint inner box (23), and a through hole is provided at one side of the bottom of the paint outer box (2).

7. The coating machine for producing composite films according to claim 1, characterized in that: A feeding roller (5) for conveying another film body is rotatably provided in the machine body (1), a heating box (4) is fixedly provided in the machine body (1), and a guide roller (41) and an extrusion roller (42) for compounding the two film bodies are rotatably provided in the heating box (4).

8. The coating machine for producing composite films according to claim 7, characterized in that: The squeezing roller (42) is located directly above the guide roller (41), and telescopic parts (6) for driving the pressing roller (22) and the squeezing roller (42) to rise and fall are respectively provided in the machine body (1) and the heating box (4).