System with headrest

By designing a headrest system with pivotable supports and a hinge structure, the problem of insufficient adjustability of existing seat headrests is solved, multi-position adjustment and better neck support are achieved, and the comfort and safety of the occupants are improved.

CN223327377UActive Publication Date: 2025-09-12LEAR CORP
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Patent Information

Application Number
CN202422196904.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-09-12
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

Existing car seat headrests are difficult to provide comfortable adjustability, and it is difficult for passengers to find a suitable position.

Method used

A head restraint system is designed including a pivotable support member and a hinge structure, wherein the support member is connected to a core member by a hinge, and the support member has an adjustable latch allowing movement between stowed and deployed positions and providing discrete adjustment positions through the latch.

Benefits of technology

The headrest can be adjusted in multiple positions, which improves the comfort and vision of the passengers and provides better neck support and head protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

A system having a headrest includes a headrest having a core member and a support member pivotally movable relative to the core member. The core member defines a pocket and includes a lug carrying a hinge to which a support is attached. The support includes a first wing and a second wing and is pivotable about the hinge within a range of motion between a stowed position and one or more deployed positions. In the stowed position, a portion of the support is received in the pocket, and the first wing and the second wing are substantially flush with the core. The latch defines at least one discrete adjustment position within the range of motion.
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Description

Technical Field

[0001] The present disclosure relates to systems having head restraints, and more particularly to seats having head restraints. Background Art

[0002] Car seats and other types of seats may include a seat bottom, a seat back, and a headrest mounted in the seat back. The headrest is typically vertically adjustable, although some headrests also have limited fore-and-aft adjustability. Even with this adjustability, it can be difficult for occupants to find a comfortable position. Utility Model Content

[0003] This disclosure relates to, but is not limited to, the following items.

[0004] Clause 1. A system having a headrest, wherein the system comprises:

[0005] a headrest comprising a core member and a support member pivotally movable relative to the core member, the core member defining a recess and comprising a lug carrying a hinge, the support member being attached to the hinge,

[0006] The support comprises a first wing and a second wing, the support being pivotable about the hinge within a range of motion between a stowed position and one or more deployed positions,

[0007] wherein, in the stowed position, a portion of the support member is received in the pocket and the first wing and the second wing are substantially flush with the core member, and

[0008] The head restraint includes a latch that defines at least one discrete adjustment position within the range of motion.

[0009] Clause 2. The system of clause 1, wherein the latch comprises a tab on one of the lug and the support and at least one recess on the other of the lug and the support.

[0010] Clause 3. The system of clause 2, wherein in the at least one discrete adjustment position, the tab engages the at least one recess and provides a stop position for the support.

[0011] Clause 4. The system of clause 2, wherein the tab is a spherical dome.

[0012] Clause 5. The system of clause 4, wherein the at least one recess comprises a series of partially overlapping spherical dome recesses.

[0013] Clause 6. The system of Clause 1, wherein the core member comprises a core frame and a core foam portion surrounding the core frame.

[0014] Clause 7. The system of Clause 1, wherein the support comprises a support frame and a support foam portion surrounding the support frame.

[0015] Clause 8. The system of clause 1, wherein the hinge is a torque hinge.

[0016] Clause 9. The system of clause 1, wherein the support member includes a nape support portion extending between and connecting the first wing and the second wing, and wherein the nape support portion has a vertical circular front surface facing forward when the support member is in the deployed position.

[0017] Clause 10. The system of clause 1, wherein the first wing and the second wing move in unison when the support pivots.

[0018] Clause 11. The system of Clause 1, wherein the core has top and bottom sides, front and back sides, and lateral sides, and the lug is positioned toward the bottom side.

[0019] Clause 12. The system of Clause 11, wherein the support is pivotable forwardly and downwardly relative to the top and bottom sides and the front and rear sides of the core.

[0020] Clause 13. The system of clause 1, wherein the system further comprises a seat back, and wherein the headrest is mounted on the seat back.

[0021] Clause 14. A system according to clause 1, wherein the latch includes a spherical dome on one of the lug and the support member and at least one recess on the other of the lug and the support member, and in the at least one discrete adjustment position, the spherical dome engages the at least one recess and provides a stop position for the support member, the at least one recess comprising a series of partially overlapping spherical dome recesses.

[0022] Clause 15. The system of Clause 14, wherein the core comprises a core frame and a core foam portion surrounding the core frame, and the support comprises a support frame and a support foam portion surrounding the support frame.

[0023] Clause 16. The system of clause 15, wherein the support member includes a nape support portion extending between and connecting the first wing and the second wing, and wherein the nape support portion has a vertical circular front surface facing forward when the support member is in the deployed position.

[0024] Clause 17. The system of clause 16, wherein the first wing and the second wing move in unison when the support pivots, the system further comprising a seat back, and the headrest is mounted to the seat back. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The various features and advantages of the present disclosure will become apparent to those skilled in the art from the following detailed description.The drawings that accompany the detailed description can be briefly described as follows.

[0026] Figure 1 A seat with a headrest is shown.

[0027] Figure 2 The seat is shown with the head restraint in the deployed position.

[0028] Figure 3 A side view of the head restraint is shown in the deployed position.

[0029] Figure 4 The headrest frame is shown.

[0030] Figure 5 A front view of the head restraint is shown in the deployed position.

[0031] Figure 6 The headrest's lugs, hinges, and latch are shown.

[0032] Figure 7 The lugs and latch of the headrest are shown. DETAILED DESCRIPTION

[0033] Reference will now be made in detail to the embodiments, examples of which are illustrated in the accompanying drawings. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the various embodiments described. However, it will be apparent to one of ordinary skill in the art that the various embodiments described may be practiced without these specific details. In other instances, well-known methods, processes, components, circuits, and networks have not been described in detail to avoid unnecessarily obscuring aspects of the embodiments.

[0034] “One or more” includes a function performed by one element, a function performed by more than one element (eg, in a distributed fashion), several functions performed by one element, several functions performed by several elements, or any combination of the foregoing.

[0035] It should also be understood that although in some instances, the terms first, second, etc. are used herein to describe various elements, these elements should not be limited by these terms. These terms are simply used to distinguish one element from another. For example, a first contact can be referred to as a second contact, and similarly, a second contact can be referred to as a first contact without departing from the scope of the various embodiments described. Both the first contact and the second contact are contacts, but they are not the same contact.

[0036] The terms used in the description of the various embodiments described herein are only used for the purpose of describing specific embodiments and are not intended to be limiting. As used in the description of the various described embodiments and the appended claims, the singular forms "a", "an", and "the" are intended to also include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term "and / or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items. It should be further understood that when used in this specification, the terms "includes", "including", "comprises", and / or "comprising" specify the presence of the features, wholes, steps, operations, elements, and / or parts, but do not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, parts, and / or groups thereof.

[0037] As used herein, the term “if” is optionally interpreted to mean “when” or “upon” or “in response to determining” or “in response to detecting”, as appropriate to the context. Similarly, the phrase “if it is determined” or “if [the condition or event] is detected” is optionally interpreted to mean “upon determining” or “in response to determining” or “upon detecting [the condition or event]” or “in response to detecting [the condition or event]”, as appropriate to the context.

[0038] Figure 1 An example seat 20 for an automobile is shown. In this example, the seat 20 includes a seat back 22, a seat base 24, and a headrest 26 mounted on the seat back 22. Although the example seat 20 is for an automobile, it should be understood that the example may be applied to other types of vehicles, such as, but not limited to, motorcycles, buses, boats, gaming chairs, airplanes, or locomotives.

[0039] The headrest 26 includes a core 28 and a support 30 that is pivotally movable relative to the core 28. For example, the core 28 is a fixed portion of the headrest 26, and the support 30 is a movable portion of the headrest 26, and when deployed ( Figure 2) when supporting the nape of the neck of the occupant in the seat. The support member 30 can move within a range M ( Figure 3 ) is manually pivoted. Figure 1 In the embodiment, the support member 30 is in the stowed position, and Figure 2 , the support member 30 is in the deployed position. Figure 3 The range of motion of the support 30 is shown.

[0040] like Figure 4 As shown, the core member 28 includes a core frame 28a and a core foam portion 28b surrounding the core frame 28a, and the support member 30 includes a support member frame 30a and a support member foam portion 30b surrounding the support member frame 30a. The support member frame 30a can be provided as multiple pieces collectively surrounded by the support member foam portion 30b, so that the support member 30 functions as a single piece. For example, the frames 28a and 30a are formed of plastic and provide rigidity and strength to the headrest 26. The core member 28 has a top side T, an opposite bottom side B, a front side F, an opposite rear side R, and opposite lateral sides L1 and L2.

[0041] The core frame 28a includes a lug 34 positioned toward the bottom side B and approximately midway between the lateral sides L1, L2. The core frame 28a and the core foam portion 28b define a pocket 32 ​​( Figure 3 For example, pocket 32 ​​is a cavity in core 28 that is shaped similarly to at least a portion of support member 30. Pocket 32 ​​extends laterally from one lateral side L1 to the other lateral side L2. In the stowed position, a portion of support member 30 resides in pocket 32, and in the deployed position, support member 30 pivots from pocket 32.

[0042] like Figure 5 As shown, the support member 30 includes a first wing 36 and a second wing 38 and a nape support portion 40 extending between and connecting the wings 36, 38. For example, the wings are side walls, and the nape support portion 40 is the portion of the support member 30 located between the wings 36, 38. The nape support portion 40 is circular to support the nape of the seat occupant's neck. For example, the nape support portion 40 has a vertically rounded frontal surface 40a that faces forward when the support member 30 is in the deployed position. The term "vertically rounded" refers to the curvature of the front surface in the vertical direction, i.e., it is curved in the front-to-back direction. The wings 36, 38 have a larger cross-sectional profile than the nape support portion 40 and are generally located in a plane that is approximately perpendicular to the pivot axis A of the support member 30.

[0043] The lug 34 carries a hinge 35 by which the support 30 is attached to the core 28. The hinge 35 allows the support 30 to pivot about the pivot axis A. For example, Figure 6 As shown, the lug 34 is molded onto a center portion 35a of the hinge 35, and the hinge 35 has two opposing pins 35b (one shown) extending from the center portion 35a onto which the nape support portion 40 is received. By way of example, the hinge 35 is a torque hinge (which is a friction hinge with substantially continuous resistance throughout its range of motion).

[0044] In the stowed position ( Figure 1 ), the nape support portion 40 is received in the pocket 32, and the side wings 36, 38 are substantially flush with the core 28. That is, at least the front and back faces of the wings 36, 38 are flush with the front F and rear R sides of the core 28 (e.g., generally aligned in a common plane). Once moved to the deployed position (i.e., any position where the support 30 is pivoted from the pocket 32), the nape support portion 40 pivots forward and downward out of the pocket 32, and the wings 36, 38 pivot forward and downward in unison to provide sidewall head restraint for the occupant. The support 30 moves as a single piece. Thus, the occupant can easily deploy the support 30 by pulling / pushing on either of the wings 36, 38. As Figure 3 As shown, the wings 36 , 38 are tapered in profile so that the wings 36 , 38 provide a “low profile” to avoid obstructing the occupant’s side view.

[0045] like Figure 7 As shown (see also Figure 6), the headrest 26 also includes a latch 42. The latch 42 is used to define at least one discrete adjustment position within the range of motion M at which the support 30 is retained. For example, the latch 42 includes a tab 42a (e.g., a protrusion) on either the lug 34 or the support 30, and at least one recess 42b (e.g., a depression or indentation similar in shape to the tab) on the other of the lug 34 or the support 30. In this example, there is a tab 42a on each lateral side of the lug 34, and multiple recesses 42b on each lateral surface of the nape support portion 40 facing the lug 34. As will be appreciated, alternatively, the tab 42a may be on a lateral surface of the nape support portion 40, and the recess 42b may be on the lug 34. When the support 30 is pivoted from the stowed position, the tab 42a engages the recess 42b and provides a stopped position for the support 30. For example, the engagement of the tab 42a and the recess 42b resists further movement along the range of motion, which can also provide a tactile adjustment position when the tab 42a slides into the recess 42b. However, the tab 42a and the recess 42b are not deep enough to prevent the tab 42a from sliding out of the recess 42b when the occupant applies more force to further move the support member 30. As an example, to facilitate the tab 42a sliding in and out of the recess 42b, the tab 42a is a spherical dome (i.e., a portion of a sphere) and the recess 24b is a spherical dome recess. In addition, as also shown in the figure, by using a series of recesses 42b, such as a series of partially overlapping spherical dome recesses ( Figure 6 ), to provide a variety of adjustment positions. The overlap of the recesses 42b facilitates moving the tab 42a from one recess 42b to the next with minimal resistance, while still providing discrete tactile stop positions.

[0046] Although combinations of features are shown in the illustrated examples, not all of them need to be combined to achieve the benefits of the various embodiments of the present disclosure. In other words, a system designed according to an embodiment of the present disclosure will not necessarily include all of the features shown in any of the figures or all of the portions schematically shown in the figures. Furthermore, selected features of one example embodiment may be combined with selected features of other example embodiments.

[0047] The foregoing description is exemplary and non-restrictive in nature. Variations and modifications to the disclosed examples may become apparent to those skilled in the art without necessarily departing from the present disclosure. The scope of legal protection afforded to this disclosure may be determined only by studying the appended claims.

Claims

1. A system with a headrest, characterized in that, The system comprises: a headrest comprising a core member and a support member pivotally movable relative to the core member, the core member defining a recess and comprising a lug carrying a hinge, the support member being attached to the hinge, The support comprises a first wing and a second wing, the support being pivotable about the hinge within a range of motion between a stowed position and one or more deployed positions, wherein, in the stowed position, a portion of the support member is received in the pocket and the first wing and the second wing are substantially flush with the core member, and The head restraint includes a latch that defines at least one discrete adjustment position within the range of motion.

2. The system according to claim 1, wherein: The latch includes a tab on one of the lug and the support and at least one recess on the other of the lug and the support.

3. The system according to claim 2, characterized in that In the at least one discrete adjustment position, the tab engages the at least one recess and provides a detent position for the support.

4. The system according to claim 2, wherein: The tabs are spherical domes.

5. The system according to claim 4, characterized in that The at least one recess comprises a series of partially overlapping spherical dome recesses.

6. The system according to claim 1, wherein: The core member includes a core frame and a core foam portion surrounding the core frame.

7. The system according to claim 1, wherein: The support includes a support frame and a support foam portion surrounding the support frame.

8. The system according to claim 1, wherein: The hinge is a torque hinge.

9. The system according to claim 1, wherein: The support includes a nape support portion extending between and joining the first and second wings, and having a vertical circular front surface facing forward when the support is in the deployed position.

10. The system according to claim 1, wherein: When the support pivots, the first wing and the second wing move in unison.

11. The system according to claim 1, wherein: The core has top and bottom sides, front and back sides, and lateral sides, and the lugs are positioned toward the bottom side.

12. The system according to claim 11, wherein: The support member is pivotable forward and downward relative to the top and bottom sides and the front and rear sides of the core member.

13. The system according to claim 1, wherein: The system also includes a seat back, and the headrest is mounted on the seat back.

14. The system according to claim 1, wherein: The latch includes a spherical dome on one of the lug and the support and at least one recess on the other of the lug and the support, and in the at least one discrete adjustment position, the spherical dome engages the at least one recess and provides a stop position for the support, the at least one recess including a series of partially overlapping spherical dome recesses.

15. The system according to claim 14, wherein: The core member includes a core frame and a core foam portion surrounding the core frame, and the support member includes a support member frame and a support member foam portion surrounding the support member frame.

16. The system according to claim 15, wherein: The support includes a nape support portion extending between and joining the first and second wings, and having a vertical circular front surface facing forward when the support is in the deployed position.

17. The system according to claim 16, wherein: The first and second wings move in unison when the support pivots, the system further comprising a seat back, and the headrest is mounted to the seat back.