Diamond wire bus wheel mounting and transporting device
By designing a diamond wire busbar pulley installation and transportation device and utilizing a combination of hydraulic rods and magnetic parts, the problem of difficult manual handling of heavy busbar pulleys was solved, achieving convenient installation and efficient transportation.
Patent Information
- Application Number
- CN202422827682.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-20
AI Technical Summary
In the prior art, the increased weight of the diamond wire busbar wheel results in high labor intensity and low efficiency in manual handling, and there is a risk of personal injury and wire damage.
A diamond wire busbar pulley installation and transportation device is designed, which adopts the combination of hydraulic rods and magnetic parts to achieve convenient installation and position adjustment of the diamond wire busbar pulley. It includes the combined use of support base, clamping parts, hydraulic rods and magnetic parts to reduce friction and improve operational convenience.
The convenient installation and position adjustment of the diamond wire busbar wheel is realized, which reduces labor intensity, improves transportation efficiency and avoids the risks in manual handling.
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Figure CN223327535U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of diamond wire processing, in particular to a diamond wire busbar wheel installation and transportation device. Background Art
[0002] Diamond wire has the advantages of high cutting efficiency, low sawing force, neat sawing seams, smooth cut surface, high yield rate and low environmental pollution. It is widely used in silicon block cutting. With the increasing demand for electroplated diamond wire in various industries, the length of single-roll diamond wire busbar is getting longer and longer, and the weight is getting heavier, resulting in the busbar wheel bearing heavier weight. It relies on manual handling, which is labor-intensive and inefficient. Moreover, if it slips out of the hands during handling, it will cause personal injury and damage to the electroplated diamond wire. Utility Model Content
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a diamond wire busbar pulley installation and transportation device, which at least partially solves the problems raised in the above background technology.
[0004] The technical solution adopted by the present invention is as follows: a diamond wire busbar wheel installation and transportation device, comprising a transportation box for receiving, a support plate is installed on the bottom wall of the transportation box, a fixed plate is installed between the support plates, a plurality of partition plates for separating spaces are installed on the upper wall of the fixed plate, and fixed components for receiving are installed between the partition plates, and a driving component is installed on an inner side wall of the transportation box for driving the fixed component.
[0005] Among them, the fixing component includes a support seat, which is movably arranged on the upper wall of the fixing plate. A slot is provided in the support seat, a clamping part is movably installed in the slot, a baffle is provided in the clamping part, and a diamond wire busbar wheel is movably installed between the clamping part and the baffle.
[0006] Preferably, the inner wall of the slot is provided with a plurality of groups of balls for reducing friction, and the bottom wall of the clamping member is movably provided on the balls. The provision of the balls can reduce the friction between the clamping member and the support seat.
[0007] Among them, the inner wall of the card slot is also equipped with multiple groups of sliding grooves for limiting, and the bottom wall of the clamping part is equipped with multiple groups of limiting plates for limiting. The number of the limiting plates is the same as the number of the sliding grooves, and the positions are matched. The limiting plates are movably connected in the sliding grooves.
[0008] Furthermore, a limiting groove is provided on the inner bottom wall of the transport box.
[0009] In which, the driving assembly includes a first hydraulic rod, a second hydraulic rod, a third hydraulic rod and a driving plate, the bottom wall of the driving plate is movably clamped in the limiting groove, and the bottom wall of the driving plate is provided with a ball, which can reduce the friction between the driving plate and the limiting groove, the fixed end of the first hydraulic rod is provided on the inner wall of the transport box, the movable end of the first hydraulic rod is connected to the side wall of the driving plate, and the first hydraulic rod drives the driving plate to slide along the limiting groove when it works, so as to adjust the position of the driving plate, and a connecting plate is movably provided in the upper end of the driving plate, the fixed end of the second hydraulic rod is provided on the upper wall of the connecting plate, the second hydraulic rod is provided on the lower end of the fixed plate, and the fixed end of the third hydraulic rod is provided on the side wall of the upper end of the driving plate.
[0010] Preferably, a lifting plate is installed on the upper end of the second hydraulic rod, a magnetic part 1 is provided on the upper wall of the lifting plate, the other end of the lifting plate is connected to the connecting plate, and a magnetic part 2 is provided on the bottom wall of the support seat. The magnetic properties of the magnetic part 1 and the magnetic part 2 are different, which facilitates fixing the position of the support seat.
[0011] Among them, the side wall of the baffle is provided with a third magnetic component, the movable end of the third hydraulic rod is provided with a push plate, the push plate is provided with a fourth magnetic component, and the magnetic properties of the third magnetic component and the fourth magnetic component are different.
[0012] Wherein, the bottom wall of the transport box is provided with rollers, and the side walls of the transport box are provided with handles for pushing.
[0013] After adopting the above structure, the beneficial effects of the utility model are as follows:
[0014] The first hydraulic rod drives the driving plate to slide along the limiting groove, thereby adjusting the position of the driving plate;
[0015] The second hydraulic rod works to push the lifting plate up, and the lifting plate drives the connecting plate to move up. The magnetic part 1 and the magnetic part 2 are attracted to fix the lifting plate and the support seat. As the second hydraulic rod continues to lift, the lifting plate lifts the support seat, and at the same time the connecting plate drives the third hydraulic rod to lift synchronously. It can be easily adjusted in the three directions of XYZ to realize the installation of the diamond wire busbar wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0017] Figure 1 This is a structural diagram of a diamond wire busbar wheel installation and transportation device proposed in the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the fixing assembly proposed in the present utility model;
[0019] Figure 3 This is a three-dimensional diagram of a diamond wire busbar wheel installation and transportation device proposed in the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the fixed plate proposed in the utility model;
[0021] Figure 5 This is a cross-sectional view of a diamond wire busbar pulley installation and transportation device proposed in the utility model.
[0022] In the accompanying drawings: 1. transport box, 2. support plate, 3. fixing plate, 4. partition plate, 5. fixing assembly, 6. driving assembly, 7. support seat, 8. slot, 9. connecting piece, 10. baffle, 11. diamond wire bus wheel, 12. ball bearing, 13. slide, 14. limit plate, 15. limit slot, 16. first hydraulic rod, 17. second hydraulic rod, 18. third hydraulic rod, 19. driving plate, 20. lifting plate, 21. magnetic part one, 22. magnetic part two, 23. magnetic part three, 24. pushing plate, 25. magnetic part four, 26. roller, 27. pushing handle, 28. connecting plate. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0025] like Figure 1-Figure 5As shown, a diamond wire busbar wheel installation and transportation device includes a transportation box 1 for receiving, a support plate 2 is installed on the bottom wall of the transportation box 1, a fixing plate 3 is installed between the support plates 2, and a plurality of groups of partition plates 4 for separating spaces are installed on the upper wall of the fixing plate 3, and fixing components 5 for receiving are installed between the partition plates 4, and a driving component 6 is installed on an inner side wall of the transportation box 1 for driving the fixing component 5.
[0026] The fixing assembly 5 includes a support seat 7, which is movably arranged on the upper wall of the fixing plate 3. A slot 8 is provided in the support seat 7, and a clamping member 9 is movably installed in the slot 8. A baffle 10 is provided in the clamping member 9, and a diamond wire bus wheel 11 is movably installed between the clamping member 9 and the baffle 10.
[0027] The inner wall of the slot 8 is provided with multiple groups of balls 12 for reducing friction. The bottom wall of the clamping member 9 is movably provided on the balls 12. The provision of the balls 12 can reduce the friction between the clamping member 9 and the support seat 7.
[0028] The inner wall of the card slot 8 is also equipped with multiple groups of sliding grooves 13 for limiting, and the bottom wall of the card connector 9 is equipped with multiple groups of limiting plates 14 for limiting. The number of the limiting plates 14 is the same as the number of the sliding grooves 13, and the positions are matched. The limiting plates 14 are movably connected in the sliding grooves 13.
[0029] The bottom wall of the transport box 1 is provided with a limiting groove 15 .
[0030] The driving assembly 6 includes a first hydraulic rod 16, a second hydraulic rod 17, a third hydraulic rod 18 and a driving plate 19. The bottom wall of the driving plate 19 is movably connected to the limiting groove 15, and the bottom wall of the driving plate 19 is provided with a ball 12, which can reduce the friction between the driving plate 19 and the limiting groove 15. The fixed end of the first hydraulic rod 16 is provided on the inner wall of the transport box 1, and the movable end of the first hydraulic rod 16 is connected to the side wall of the driving plate 19. The first hydraulic rod 16 drives the driving plate 19 to slide along the limiting groove 15, and can adjust the position of the driving plate 19. A connecting plate 28 is movably provided in the upper end of the driving plate 19, and the fixed end of the second hydraulic rod 17 is provided on the upper wall of the connecting plate 28. The second hydraulic rod 17 is provided on the lower end of the fixed plate 3, and the fixed end of the third hydraulic rod 18 is provided on the side wall of the upper end of the driving plate 19.
[0031] A lifting plate 20 is installed on the upper end of the second hydraulic rod 17. The upper wall of the lifting plate 20 is provided with a magnetic part 1 21. The other end of the lifting plate 20 is connected to the connecting plate 28. The bottom wall of the support seat 7 is provided with a magnetic part 22. The magnetic parts 1 21 and 22 have different magnetic properties, which is convenient for fixing the position of the support seat 7. The second hydraulic rod 17 pushes the lifting plate 20 to rise, and the lifting plate 20 drives the connecting plate 28 to move upward. After the lifting plate 20 moves to the bottom wall of the support seat 7, the magnetic part 1 21 and the magnetic part 2 22 are adsorbed, and the lifting plate 20 is fixed to the support seat 7. As the second hydraulic rod 17 continues to lift, the lifting plate 20 lifts the support seat 7, and at the same time, the connecting plate 28 drives the third hydraulic rod 18 to lift synchronously.
[0032] The side wall of the baffle 10 is provided with a magnetic part three 23, and the movable end of the third hydraulic rod 18 is provided with a push plate 24, and the push plate 24 is provided with a magnetic part four 25. The magnetic properties of the magnetic part three 23 and the magnetic part four 25 are different. The third hydraulic rod 18 drives the push plate 24 to move toward a position close to the baffle 10. When it moves to the baffle 10, the magnetic part three 23 and the magnetic part four 25 are attracted. As the third hydraulic rod 18 continues to work, the baffle 10 drives the clamping part 9 to move outward, and the clamping part 9 drives the diamond wire bus wheel 11 to move outward.
[0033] The bottom wall of the transport box 1 is provided with rollers 26 , and the side wall of the transport box 1 is provided with a push handle 27 .
[0034] When in use, a diamond wire bus wheel 11 is movably installed between the clamping member 9 and the baffle 10. When the diamond wire bus wheel 11 needs to be installed, the position and height of the diamond wire bus wheel 11 need to be adjusted, and the first hydraulic rod 16 works to drive the driving plate 19 to slide along the limiting groove 15. The driving plate 19 drives the second hydraulic rod 17 and the third hydraulic rod 18 to move to the position of the diamond wire bus wheel 11 to be installed, and the first hydraulic rod 16 stops working. Then the second hydraulic rod 17 works to push the lifting plate 20 to rise, and the lifting plate 20 drives the connecting plate 28 to move up. After the lifting plate 20 moves to the bottom wall of the support seat 7, the magnetic part 1 21 and the magnetic part 2 22 are adsorbed, and the lifting plate 20 is fixed to the support seat 7. As the second hydraulic rod 17 continues to lift, the lifting plate 20 lifts the support seat 7. At the same time, the connecting plate 28 drives the third hydraulic rod 18 to lift synchronously, and the support seat 7 drives the diamond wire bus wheel 11 to a suitable installation height;
[0035] The third hydraulic rod 18 drives the push plate 24 to move to a position close to the baffle 10. When it moves to the baffle 10, the magnetic part three 23 is attracted by the magnetic part four 25. As the third hydraulic rod 18 continues to work, the baffle 10 drives the clamping part 9 to move outward, and the clamping part 9 drives the diamond wire bus wheel 11 to move outward. The diamond wire bus wheel 11 is inserted into the external fixed column. At this time, the limit plate 14 on the bottom wall of the clamping part 9 moves outward along the slide groove 13. During the entire installation process, the limit plate 14 will not be separated from the slide groove 13. Then the third hydraulic rod 18 drives the baffle 10 to move in the opposite direction, and the baffle 10 drives the clamping part 9 to move in the opposite direction to the support seat 7. After manually pressing the clamping part 9, the third hydraulic rod 18 continues to retract, and the magnetic part three 23 and the magnetic part four 25 are separated.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents. In short, if those skilled in the art are inspired by the present invention and, without departing from the purpose of the present invention, design structures and embodiments similar to the technical solution without inventiveness, they shall fall within the scope of protection of the present invention.
Claims
1. A diamond wire busbar wheel installation and transportation device, characterized in that: The transport box comprises a transport box for receiving the transport box, wherein a support plate is installed on the bottom wall of the transport box, a fixing plate is installed between the support plates, a plurality of partition plates for dividing the space are installed on the upper wall of the fixing plate, and fixing components for receiving the transport box are installed between the partition plates, and a driving component is installed on an inner side wall of the transport box; The fixing assembly includes a support seat, which is movably arranged on the wall of the fixing plate, a card slot is provided in the support seat, a clamping piece is movably installed in the card slot, a baffle is provided in the clamping piece, and a diamond wire bus wheel is movably installed between the clamping piece and the baffle; The inner wall of the card slot is further provided with a plurality of groups of slide grooves for limiting the position, and the bottom wall of the clamping member is provided with a plurality of groups of limit plates for limiting the position, the number of the limit plates is the same as the number of the slide grooves, and the positions are matched and placed, and the limit plates are movably connected to the slide grooves; The bottom wall of the transport box is provided with a limiting groove; The driving assembly includes a first hydraulic rod, a second hydraulic rod, a third hydraulic rod and a driving plate. The bottom wall of the driving plate is movably clamped in the limiting groove, and the bottom wall of the driving plate is provided with a ball. The fixed end of the first hydraulic rod is provided on the inner side wall of the transport box, and the movable end of the first hydraulic rod is connected to the side wall of the driving plate. The first hydraulic rod drives the driving plate to slide along the limiting groove when it works. A connecting plate is movably provided in the upper end of the driving plate, the fixed end of the second hydraulic rod is provided on the upper wall of the connecting plate, the second hydraulic rod is provided on the lower end of the fixed plate, and the fixed end of the third hydraulic rod is provided on the side wall of the upper end of the driving plate.
2. The diamond wire busbar wheel installation and transportation device according to claim 1, characterized in that: The inner wall of the slot is provided with a plurality of groups of balls for reducing friction, and the bottom wall of the clamping member is movably arranged on the balls.
3. The diamond wire busbar wheel installation and transportation device according to claim 1, characterized in that: A lifting plate is installed on the upper end of the second hydraulic rod, a magnetic component 1 is provided on the upper wall of the lifting plate, the other end of the lifting plate is connected to the connecting plate, and a magnetic component 2 is provided on the bottom wall of the support seat, and the magnetic properties of the magnetic component 1 and the magnetic component 2 are different.
4. The diamond wire busbar wheel installation and transportation device according to claim 1, characterized in that: A third magnetic component is provided on the side wall of the baffle, a push plate is provided on the movable end of the third hydraulic rod, a fourth magnetic component is provided on the push plate, and the third magnetic component and the fourth magnetic component have different magnetic properties.
5. The diamond wire busbar wheel installation and transportation device according to claim 1, characterized in that: The bottom wall of the transport box is provided with rollers, and the side walls of the transport box are provided with handles for pushing.