Egg conveying line power mechanism stable in transmission

By improving the structural design of the egg conveyor line power mechanism, the stability and flexibility problems were solved, the safety and efficiency of egg transportation were improved, the operating costs were reduced, and adaptive protection for different environments and egg shapes was achieved.

CN223328343UActive Publication Date: 2025-09-12SICHUAN SHENGXING INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422687888.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-12
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

The power mechanism of traditional egg conveyor lines lacks stability during operation, causing the eggs to shake and collide. It lacks flexible adjustment functions and cannot adapt to diverse needs. It also provides insufficient protection for the eggs, increasing the breakage rate and operating costs.

Method used

The design of two strip plates, connecting plates, support frames, rotating shafts, sprockets, chains, support rollers, support guide components, lifting components and adjustment components ensures the stability and flexibility of the egg conveyor line. The support plates and baffles on the support shafts are designed to improve the efficiency of egg separation and the protection integrity.

Benefits of technology

It improves the stability and conveying efficiency of the egg conveyor line, reduces the risk of egg breakage, expands the scope of application of the equipment, simplifies maintenance and cleaning, and extends the life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the related technical field of poultry egg processing, and particularly relates to a stable-transmission egg conveying line power mechanism which comprises two strip-shaped plates, two connecting plates, a supporting frame, two rotating shafts, four chain wheels, two chains, a plurality of supporting rollers, a supporting guide assembly, a lifting assembly and an adjusting assembly. The two connecting plates are fixedly installed on the sides, close to each other, of the two strip-shaped plates, the two strip-shaped plates are arranged in parallel, the two rotating shafts are rotatably installed on the two strip-shaped plates, the four chain wheels are fixedly arranged on the corresponding rotating shafts in a sleeving mode respectively, and the four chain wheels are in transmission connection through the two chains. And a conveying motor is fixedly mounted on one strip-shaped plate. The egg conveying device is reasonable in design, simple in structure, easy to maintain and stable in transmission, eggs are not prone to being broken, the deformation amount of the distance between the adjacent supporting rollers is small in the egg conveying process, and meanwhile the egg conveying device is efficient, stable and capable of adapting to various conveying conditions.
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Description

Technical Field

[0001] The utility model relates to the technical field related to egg processing, in particular to a power mechanism for an egg conveying line with stable transmission. Background Art

[0002] In the production and processing of poultry eggs, the egg conveyor line is a crucial equipment, and its performance directly affects the quality and efficiency of egg transportation.

[0003] Traditional egg conveyor line power mechanisms often have many problems. For example, they are not stable enough during operation, which causes the egg conveyor line to shake easily. This not only affects the normal transportation of poultry eggs, but also may cause poultry eggs to collide with each other, increasing the breakage rate. Moreover, due to the lack of effective support and guide structures, the movement of the chain and support shaft is not smooth enough, which further aggravates the shaking of poultry eggs during transportation and reduces transportation efficiency and safety. In addition, different production environments and process flows may require the egg conveyor line to transport at different heights and angles. However, most of the existing egg conveyor line power mechanisms lack flexible adjustment functions and cannot adapt well to these diverse needs, limiting the equipment. In terms of the scope of application, there is also room for improvement in the separation of poultry eggs. Existing equipment may not be able to efficiently separate poultry eggs of different sizes and shapes. At the same time, it is difficult to effectively prevent poultry eggs from rolling when the conveying direction is tilted. At the same time, poultry eggs are fragile items and can easily be broken due to collisions with equipment parts during transportation. The traditional egg conveyor line power mechanism is often not designed to fully consider the protection of poultry eggs, resulting in frequent damage to the integrity of poultry eggs, causing economic losses to the company. Moreover, the complex equipment structure is often accompanied by high maintenance costs and difficulty in cleaning. The service life of the equipment is also relatively short, which increases the company's operating costs and the frequency of equipment updates.

[0004] Therefore, in order to solve the above problems, the utility model proposes a power mechanism for an egg conveying line with stable transmission.

[0005] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. Utility Model Content

[0006] The purpose of the present invention is to solve the shortcomings mentioned in the above background technology and to propose a power mechanism for an egg conveyor line with stable transmission.

[0007] The above technical objectives of the utility model are achieved through the following technical solutions: a power mechanism for an egg conveyor line with stable transmission, comprising two strip plates, two connecting plates, a support frame, two rotating shafts, four sprockets, two chains, a plurality of support rollers, a support guide assembly, a lifting assembly and an adjustment assembly;

[0008] The two connecting plates are fixedly mounted on one side of the two strip plates close to each other, and the two strip plates are arranged parallel to each other. The two rotating shafts are rotatably mounted on the two strip plates, and the four sprockets are fixedly sleeved on the corresponding rotating shafts. The four sprockets are connected through two chain transmissions. A conveying motor is fixedly mounted on one of the strip plates, and the output shaft of the conveying motor is axially fixedly connected to one of the rotating shafts. The support frame is cross-mounted on the bottom side of the two strip plates, and multiple support rollers are axially fixedly mounted with support shafts. Multiple support shafts are fixedly mounted on the two chains and are arranged parallel to each other. The support guide assembly is arranged on multiple support shafts and connected to the two strip plates. The lifting assembly and adjustment assembly are respectively arranged on the support frame and the two connecting plates, and the lifting assembly is connected to the adjustment assembly.

[0009] Preferably, the support guide assembly includes two rolling grooves and multiple support wheels, and support wheels are rotatably installed at the front and rear ends of multiple support shafts. Rolling grooves are opened on the side where the two strip plates are close to each other, and multiple support wheels are respectively rollingly installed in the corresponding rolling grooves.

[0010] Preferably, the lifting assembly includes a moving block, two support rods, two rotating pins and a fixed block. The fixed block is fixedly installed on the support frame, and the same moving block is slidably installed on the side where the two strip plates are close to each other. Rotating pins are rotatably installed on the front and rear sides of the moving block, and support rods are radially fixed on the two rotating pins. The ends of the two support rods away from the moving block are respectively hingedly installed on the front and rear sides of the fixed block.

[0011] Preferably, guide openings are provided on both strip plates, and the two rotating pins pass through the corresponding guide openings respectively.

[0012] Preferably, the adjustment assembly includes a screw and an adjustment motor, wherein the adjustment motor is fixedly mounted on one connecting plate, the same screw is rotatably mounted on the two connecting plates, the output shaft of the adjustment motor is axially fixedly connected to the screw, and the moving block is threadedly connected to the screw.

[0013] Preferably, two guide rods arranged parallel to each other are fixedly mounted on one side of the two connecting plates close to each other, and the two guide rods are both slidably connected to the moving block.

[0014] Preferably, two support plates are mounted on the support shaft, and upper slots are provided on the sides of the two support plates close to each other. The same baffle is installed in the two upper slots and maintains damping sliding contact with the baffle.

[0015] Preferably, a lower slot is provided on the support plate, and the support plate is mounted on the support shaft via the lower slot.

[0016] Preferably, two limit blocks are fixedly mounted on the support shaft, a limit slot is provided on the top inner wall of the lower slot, the limit blocks are clamped in the limit slot and are in damped sliding contact with the inner wall of the limit slot.

[0017] Preferably, the outer surfaces of the support rollers, baffles and support plates are all coated with rubber.

[0018] The beneficial effects of the utility model are:

[0019] 1. By using the structure of two strip plates and a connecting plate, the utility model can provide a stable support platform to ensure the stability of the egg conveying line during operation.

[0020] 2. The design of the support and guide components makes the movement of the chain and support shaft smoother and more stable, reducing the shaking and collision of poultry eggs during transportation, thereby improving the transportation efficiency and safety of poultry eggs.

[0021] 3. The setting of lifting components and adjusting components enables the power mechanism of the egg conveyor line to adapt to the conveying requirements of different heights and angles, increasing the scope of application and flexibility of the equipment.

[0022] 4. The design of the support plate and baffle on the support shaft not only improves the efficiency of egg separation, but also makes it easy for operators to quickly replace the baffle according to actual needs to adapt to eggs of different sizes and shapes. At the same time, it can ensure that the eggs are prevented from rolling directly when the conveying direction is inclined.

[0023] 5. The use of rubber-coated support rollers, baffles and support plates effectively reduces the risk of eggs being broken due to collision during transportation and protects the integrity of the eggs.

[0024] 6. The structural design of this utility model is simple and easy to maintain and clean, which extends the service life of the equipment and reduces maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 This is a schematic diagram of the three-dimensional structure of a power mechanism of an egg conveyor line with stable transmission proposed by the utility model;

[0027] Figure 2 This is a partial three-dimensional structural diagram of a power mechanism of an egg conveyor line with stable transmission proposed by the utility model;

[0028] Figure 3 This is a structural diagram of the support frame, strip plate, connecting plate, guide port, rolling groove and fixed block part of a power mechanism of an egg conveyor line with stable transmission proposed by the utility model;

[0029] Figure 4 This is a schematic structural diagram of the adjusting component, lifting component and guide rod part of a power mechanism of an egg conveyor line with smooth transmission proposed by the utility model;

[0030] Figure 5 This is a structural diagram of the support plate, upper clamping slot, lower clamping slot, limit slot, support wheel, support shaft and support roller parts of the power mechanism of the egg conveyor line with stable transmission proposed by the utility model;

[0031] Figure 6 For this utility model Figure 5 Schematic diagram of the local three-dimensional structure;

[0032] Figure 7 This is a schematic diagram of the three-dimensional structure of the support plate, upper clamping slot, lower clamping slot and limiting slot part proposed by the utility model.

[0033] In the figure: 1. Strip plate; 11. Connecting plate; 12. Support frame; 2. Rotating shaft; 21. Sprocket; 22. Chain; 23. Conveying motor; 3. Support roller; 31. Support shaft; 32. Support wheel; 33. Rolling groove; 34. Support plate; 35. Lower slot; 36. Limit block; 37. Upper slot; 38. Baffle; 4. Moving block; 41. Support rod; 42. Fixed block; 43. Screw; 44. Adjusting motor; 45. Guide rod. DETAILED DESCRIPTION

[0034] The following will clearly and completely describe the technical solutions of the present invention in conjunction with specific embodiments. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0035] Reference Figure 1-7, a power mechanism of an egg conveyor line with smooth transmission, comprising two strip plates 1, two connecting plates 11, a support frame 12, two rotating shafts 2, four sprockets 21, two chains 22 and a plurality of support rollers 3, the two connecting plates 11 are fixedly mounted on the side of the two strip plates 1 close to each other, and the two strip plates 1 are arranged parallel to each other, the two rotating shafts 2 are rotatably mounted on the two strip plates 1, the four sprockets 21 are respectively fixedly sleeved on the corresponding rotating shafts 2, the four sprockets 21 are transmission-connected by two chains 22, a conveying motor 23 is fixedly mounted on one of the strip plates 1, and the output shaft of the conveying motor 23 is axially fixedly connected to one of the rotating shafts 2, the support frame 12 is intersectingly mounted on the bottom side of the two strip plates 1, and the plurality of support rollers 3 are axially fixedly mounted with support shafts 31, and the plurality of support shafts 31 are fixedly mounted on the two chains 22 and are arranged parallel to each other;

[0036] The front and rear ends of the plurality of support shafts 31 are rotatably mounted with support wheels 32, and a rolling groove 33 is provided on the side where the two strip plates 1 are close to each other. The plurality of support wheels 32 are respectively rotatably mounted in the corresponding rolling grooves 33, and can cooperate with the chain 22 to provide support and guidance for the movement of the support shaft 31, thereby ensuring the transportation stability of the poultry eggs. A fixed block 42 is fixedly mounted on the support frame 12, and the same moving block 4 is slidably mounted on the side where the two strip plates 1 are close to each other. The front and rear sides of the moving block 4 are rotatably mounted with rotating pins, and guide ports are provided on the two strip plates 1. The two rotating pins respectively pass through the corresponding guide ports. A support rod 41 is radially fixedly installed on each rotating pin, and the two support rods 41 are hingedly installed on the front and rear sides of the fixed block 42 at one end away from the moving block 4, which can control the inclination of the strip plate 1 when the moving block 4 moves along the direction of the strip plate 1, so that it can well adapt to conveying operations with different inclination angles. An adjusting motor 44 is fixedly installed on one of the connecting plates 11, and the same screw 43 is rotatably installed on the two connecting plates 11. The output shaft of the adjusting motor 44 is axially fixedly connected to the screw 43, and the moving block 4 is threadedly connected to the screw 43, which can control the position of the moving block 4 along the direction of the strip plate 1 for adjustment as needed.

[0037] In this embodiment, in order to ensure that the moving block 4 maintains stable sliding, two guide rods 45 arranged parallel to each other are fixedly installed on the side where the two connecting plates 11 are close to each other, and the two guide rods 45 are both slidably connected to the moving block 4.

[0038] The cam 36 is a block 36 that is fixed on the support shaft 31 and has two stoppers 34 that are fixed on the support shaft 31.

[0039] In this embodiment, in order to avoid the eggshells from being broken when the eggs collide with the support roller 3, the baffle 38 and the support plate 34, the outer surfaces of the support roller 3, the baffle 38 and the support plate 34 are all coated with rubber.

[0040] In order to reduce the overall deadweight of the device, the strip plate 1 and the support plate are both made of aluminum alloy, and the support shaft 31 is hollow.

[0041] The circuits, electronic components and module structures involved all use existing technologies, which can be fully implemented by those skilled in the art. Needless to say, the content protected by this application does not involve improvements to software, circuits and methods.

[0042] Working principle: When in use, first turn on the power and start the conveying motor 23. The motor 23 drives the rotating shaft 2 to rotate, and then drives the sprocket 21 to rotate through the chain 22. The movement of the chain 22 causes the support roller 3 to move along the length direction of the egg conveyor line power mechanism, forming a continuous conveying action. Then, the poultry eggs to be conveyed are placed between two adjacent support rollers 3. As the support rollers 3 move, the poultry eggs can be smoothly conveyed to the designated position.

[0043] The adjustable function of the movable block 4 allows the operator to adjust the inclination of the support roller 3 according to the size of the eggs and the inclination of the conveyor line to accommodate different conveying requirements. When the conveying height needs to be adjusted, the adjustment motor 44 is activated. The adjustment motor 44 controls the position of the movable block 4 via the screw 43. The adjustment motor 44, in conjunction with the support rod 41, the fixed block 42, and the support frame 12, achieves fine adjustment of the inclination of the strip plate 1. The guide rod 45 is provided to ensure that the movable block 4 remains stable during the adjustment process, preventing tilting or shaking. The provision of the stop bar 38 and the support plate 34 ensures that the eggs will not slip during the inclined conveying process, while also facilitating quick assembly and disassembly to accommodate eggs of different sizes.

[0044] The above describes in detail the power mechanism for a smooth-transmission egg conveyor provided by the present invention. Specific embodiments are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is intended only to facilitate understanding of the method and core concepts of the present invention. It should be noted that those skilled in the art may, without departing from the principles of the present invention, make various improvements and modifications to the present invention, and such improvements and modifications fall within the scope of protection of the claims of the present invention.

Claims

1. A power mechanism for an egg conveyor line with stable transmission, characterized in that: It comprises two strip plates (1), two connecting plates (11), a support frame (12), two rotating shafts (2), four sprockets (21), two chains (22), a plurality of supporting rollers (3), a supporting guide assembly, a lifting assembly and an adjusting assembly; The two connecting plates (11) are fixedly mounted on the sides of the two strip plates (1) close to each other, and the two strip plates (1) are arranged parallel to each other. The two rotating shafts (2) are rotatably mounted on the two strip plates (1). The four sprockets (21) are respectively fixedly sleeved on the corresponding rotating shafts (2). The four sprockets (21) are connected in transmission via two chains (22). A conveying motor (23) is fixedly mounted on one of the strip plates (1), and the output shaft of the conveying motor (23) is axially fixed to one of the rotating shafts (2). The support frame (12) is cross-mounted on the bottom side of the two strip plates (1), and a plurality of support rollers (3) are axially fixedly mounted with support shafts (31). The plurality of support shafts (31) are fixedly mounted on the two chains (22) and are arranged parallel to each other. The support guide assembly is arranged on the plurality of support shafts (31) and is connected to the two strip plates (1). The lifting assembly and the adjusting assembly are respectively arranged on the support frame (12) and the two connecting plates (11), and the lifting assembly is connected to the adjusting assembly.

2. The egg conveyor line power mechanism with stable transmission according to claim 1, characterized in that: The support guide assembly comprises two rolling grooves (33) and a plurality of support wheels (32). The front and rear ends of the plurality of support shafts (31) are both rotatably mounted with support wheels (32). The sides of the two strip plates (1) close to each other are both provided with rolling grooves (33). The plurality of support wheels (32) are respectively rollingly mounted in the corresponding rolling grooves (33).

3. The egg conveyor line power mechanism with stable transmission according to claim 1, characterized in that: The lifting assembly comprises a moving block (4), two support rods (41), two rotating pins and a fixed block (42); the fixed block (42) is fixedly mounted on the support frame (12); the same moving block (4) is slidably mounted on the side where the two strip plates (1) are close to each other; the front and rear sides of the moving block (4) are both rotatably mounted with rotating pins; the two rotating pins are both radially fixedly mounted with support rods (41); and the ends of the two support rods (41) away from the moving block (4) are respectively hingedly mounted on the front and rear sides of the fixed block (42).

4. The egg conveyor line power mechanism with stable transmission according to claim 1, characterized in that: Guide openings are provided on the two strip plates (1), and two rotating pins respectively pass through the corresponding guide openings.

5. The egg conveyor line power mechanism with stable transmission according to claim 3, characterized in that: The adjustment assembly comprises a lead screw (43) and an adjustment motor (44), wherein the adjustment motor (44) is fixedly mounted on one connecting plate (11), the same lead screw (43) is rotatably mounted on the two connecting plates (11), the output shaft of the adjustment motor (44) is axially fixedly connected to the lead screw (43), and the moving block (4) is threadedly connected to the lead screw (43).

6. The egg conveyor line power mechanism with stable transmission according to claim 3, characterized in that: Two guide rods (45) arranged parallel to each other are fixedly mounted on one side of the two connecting plates (11) close to each other, and both guide rods (45) are slidably connected to the moving block (4).

7. The egg conveyor line power mechanism with stable transmission according to claim 1, characterized in that: Two support plates (34) are mounted on the support shaft (31), and upper slots (37) are provided on the sides of the two support plates (34) close to each other. The same blocking bar (38) is inserted and mounted in the two upper slots (37) and maintains damping sliding contact with the blocking bar (38).

8. The egg conveyor line power mechanism with stable transmission according to claim 7, characterized in that: The support plate (34) is provided with a lower clamping groove (35), and the support plate (34) is clamped and installed on the support shaft (31) through the lower clamping groove (35).

9. The egg conveyor line power mechanism with stable transmission according to claim 8, characterized in that: Two limit blocks (36) are fixedly mounted on the support shaft (31), and a limit slot is provided on the top inner wall of the lower slot (35). The limit blocks (36) are engaged in the limit slot and are in damping sliding contact with the inner wall of the limit slot.

10. The egg conveyor line power mechanism with stable transmission according to claim 7, characterized in that: The outer surfaces of the support roller (3), the blocking bar (38) and the support plate (34) are all provided with rubber coating.