Quantitative feeding device for freeze dryer
By designing a quantitative feeding device for the support frame and transmission mechanism, the problems of slow loading speed and shaking of items in the freeze dryer are solved, and efficient and accurate feeding and convenient unloading of the freeze dryer are achieved, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422918705.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The existing quantitative feeding device for freeze dryers has the problems of slow feeding speed and easy shaking of items during transportation.
The quantitative feeding device consists of a support frame, bracket, push plate, flip plate, etc., and the driving motor and transmission mechanism are used to achieve synchronous pushing and folding of the tray to ensure accurate feeding and unloading of items in the freeze dryer.
The accuracy of feeding and the convenience of unloading are improved, and the production efficiency and product quality of the freeze dryer are enhanced.
Smart Images

Figure CN223328514U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quantitative feeding devices, in particular to a quantitative feeding device for a freeze dryer. Background Art
[0002] With the improvement of people's living standards and the enhancement of health awareness, the requirements for quality and safety in food, medicine, biological products and other fields are becoming higher and higher. Freeze-drying technology has gradually occupied an important position in the market due to its unique advantages.
[0003] When placing items that need to be freeze-dried into the freeze-drying rack, a feeding device is required. However, the existing quantitative feeding device for freeze dryers still has some shortcomings in actual use:
[0004] After the freeze-dried items are placed in the tray, workers push the tray into the freeze dryer one by one. Not only is the loading speed slow, but if the workers are not careful during the transportation and the tray shakes, the items inside the tray will also shake. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings in the prior art that workers load materials one by one, which is not only slow in loading speed, but also causes shaking of the items inside the tray if the workers are not careful during the transportation process, and thus a quantitative feeding device for a freeze dryer is proposed.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A quantitative feeding device for a freeze dryer comprises a freeze dryer body and a support frame, wherein four moving wheels are fixedly mounted on the bottom of the support frame for moving the support frame, a plurality of brackets are arranged in sequence from top to bottom, a mountain-shaped frame is fixedly connected to one side of the plurality of brackets, two push plates are slidably connected to the tops of the plurality of brackets, a base is slidably connected to the tops of the plurality of brackets, and the base is located between the two push plates, a flip plate is provided above the base, a tray is placed on the tops of the plurality of brackets, and the two push plates cooperate with the flip plate and the tray.
[0008] In one possible design, a rotating shaft is fixedly connected to the base, and the rotating shaft rotates through the flip plate. Torsion springs are fixedly connected to both sides of the flip plate, and the two torsion springs are both sleeved on the outer wall of the rotating shaft and fixedly connected to the base.
[0009] In a possible design, a matching groove is provided at the bottom of one end of the tray, and the flip plate matches the matching groove.
[0010] In a possible design, three screw rods are rotatably connected in the bracket, the three screw rods are arranged at equal intervals, and all three screw rods pass through the bracket and extend into the mountain-entering frame, and the base and two push plates are respectively threadedly sleeved on the outer walls of the corresponding screw rods, one end of the screw rods on both sides is fixedly sleeved with a sprocket, and one end of the screw rod in the middle is fixedly sleeved with a double-row sprocket, and the two sprockets and the double-row sprocket are connected by chain transmission.
[0011] In a possible design, three connecting rods are rotatably connected in the mountain-shaped frame, and the outer walls of the three connecting rods are fixedly sleeved with multiple first bevel gears. The outer walls of the multiple screw rods in the multiple brackets are fixedly sleeved with second bevel gears, and the second bevel gears are meshed with the first bevel gears respectively. A second drive motor is fixedly installed on one side of the mountain-shaped frame, and the output shaft of the second drive motor extends into the mountain-shaped frame and is fixedly connected to one end of the output shaft of one of the screw rods.
[0012] In one possible design, two sliding blocks are fixedly connected to both sides of the multiple brackets, and the sliding blocks slide correspondingly in the support frame, two threaded columns are rotatably connected in the support frame, nuts are fixedly connected to both sides of the brackets, and the two threaded columns have corresponding threads passing through the nuts, two first drive motors are fixedly installed on the top of the support frame, and the output shafts of the two first drive motors are fixedly connected to the top of the threaded columns.
[0013] In the present application, according to the required freeze-dried amount, the freeze-dried items are placed on a tray and placed one by one on multiple brackets. The device is moved to the freeze dryer loading position through the four moving wheels at the bottom of the support frame, and the two first drive motors are started. The output shafts of the two first drive motors respectively drive the two threaded columns to rotate, thereby uniformly adjusting the heights of the multiple brackets. The second drive motor is started, and one of the lead screws is driven to rotate by the output shaft of the second drive motor. The two sprockets and the double-row sprockets are connected by a chain drive, thereby driving the three lead screws to rotate synchronously. Each bracket is driven by three connecting rods, and the second bevel gear at one end of each lead screw is connected by a chain drive. The first bevel gear corresponding to the outer wall of the connecting rod is engaged with each other, so that the screw in each bracket rotates synchronously, and the three screws on each chain drive the two push plates and the flip plate to move. The multiple trays are pushed synchronously by the push plates to achieve synchronous quantitative loading. When unloading, because one side of the flip plate is provided with an arc, the flip plate and one end of the tray form a conflict, forming a flip, sliding into the matching groove, and the flip plate is reversed by the torsion spring. The second drive motor rotates in the opposite direction, and the output shaft of the second drive motor drives the screw to rotate in the opposite direction, and then the flip plate is pulled in the matching groove to pull the freeze-dried tray out of the freeze dryer.
[0014] Beneficial effects: In the utility model, the quantitative feeding device for a freeze dryer can achieve unified adjustment of the heights of multiple storage units through two driving devices, a first driving motor and corresponding threaded columns and nuts, ensuring that each storage unit is at the same horizontal position during the feeding process, further improving the accuracy of feeding;
[0015] In the utility model, the device adopts a design that combines a transmission mechanism connecting rod, a first bevel gear, a second bevel gear, a sprocket, a double-row sprocket, a chain and a second drive motor to achieve the synchronous rotation of the pushing mechanisms in multiple storage units, thereby ensuring the synchronous pushing of items in each storage unit;
[0016] In the utility model, the arc-shaped design of the flip plate and the interference with the tray realize automatic folding and unloading of freeze-dried items without manual intervention, thereby improving the efficiency and convenience of unloading.
[0017] The utility model has the beneficial effects of precise quantification, efficient movement and adjustment, intelligent transmission and synchronization, and convenient unloading, and can significantly improve the production efficiency and product quality of the freeze dryer. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a three-dimensional structural diagram of a quantitative feeding device for a freeze dryer proposed in the utility model;
[0019] Figure 2 This is a cross-sectional structural diagram of a support frame for a quantitative feeding device for a freeze dryer proposed in the present invention;
[0020] Figure 3 This is a three-dimensional structural diagram of a quantitative feeding device bracket for a freeze dryer proposed in the utility model;
[0021] Figure 4 This is a schematic cross-sectional view of a bracket for a quantitative feeding device for a freeze dryer proposed in the present invention;
[0022] Figure 5 This is a schematic cross-sectional view of the base of a quantitative feeding device for a freeze dryer proposed in the present invention;
[0023] Figure 6 The utility model is a schematic cross-sectional structural diagram of a tray of a quantitative feeding device for a freeze dryer.
[0024] In the figure: 1. Freeze dryer body; 2. Moving wheel; 3. Support frame; 4. Mountain frame; 5. Bracket; 6. Threaded column; 7. First drive motor; 8. Sliding block; 9. Nut; 10. Connecting rod; 11. First bevel gear; 12. Second bevel gear; 13. Sprocket; 14. Double-row sprocket; 15. Chain; 16. Second drive motor; 17. Screw; 18. Push plate; 19. Base; 20. Flip plate; 21. Torsion spring; 22. Rotating shaft; 23. Tray; 24. Matching groove. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0026] Example 1: Reference Figures 1 to 6 A quantitative feeding device includes a freeze dryer body 1 and a support frame 3. Four moving wheels 2 are fixedly installed at the bottom of the support frame 3 for moving the support frame 3. A plurality of brackets 5 are provided in the support frame 3, and the plurality of brackets 5 are arranged in sequence from top to bottom. One side of the plurality of brackets 5 is fixedly connected to the same mountain-shaped frame 4. The tops of the plurality of brackets 5 are slidably connected to two pushing plates 18. The tops of the plurality of brackets 5 are slidably connected to a base 19, and the base 19 is located between the two pushing plates 18. A flip plate 20 is provided above the base 19. Trays 23 are placed on the tops of the plurality of brackets 5, and the two pushing plates 18 cooperate with the flip plate 20 and the tray 23. Four moving wheels 2 are installed at the bottom of the support frame 3, and the moving wheels 2 enable the support frame 3 to be easily moved. Inside the support frame 3, a plurality of brackets 5 are arranged in sequence from top to bottom. One side of all brackets 5 is fixedly connected to the same mountain frame 4. The top of each bracket 5 is slidably connected to two push plates 18. At the same time, it is also slidably connected to a base 19. This base 19 is located between the two push plates 18. Above the base 19, a flip plate 20 is provided. A tray 23 is placed on the top of each bracket 5. This tray 23 cooperates with the two push plates 18 and the flip plate 20 to realize the function of quantitative feeding.
[0027] Reference Figure 5 A rotating shaft 22 is fixedly connected to the base 19 and rotates through the flip plate 20. A torsion spring 21 is fixedly connected to both sides of the flip plate 20. The two torsion springs 21 are respectively sleeved on the outer wall of the rotating shaft 22 and fixedly connected to the base 19. The rotating shaft 22 located in the base 19 rotates through the flip plate 20. The torsion springs 21 are respectively sleeved on the outer wall of the rotating shaft 22 and fixedly connected to the base 19. This design allows the flip plate 20 to automatically reset under the action of the torsion springs 21.
[0028] Reference Figure 5 and Figure 6 , a matching groove 24 is provided at the bottom of one end of the tray 23, and the flip plate 20 is matched with the matching groove 24. When the flip plate 20 is turned over, it can be inserted into the matching groove 24, thereby achieving the fixation of the tray 23.
[0029] Reference Figure 3 and Figure 4 There are three screw rods 17 rotatably connected in the bracket 5. The three screw rods 17 are equidistantly arranged, and the three screw rods 17 all penetrate the bracket 5 and extend into the mountain-entering frame 4. The base 19 and the two push plates 18 are respectively threadedly sleeved on the outer walls of the corresponding screw rods 17. One end of the screw rods 17 on both sides is fixed with a sprocket 13, and one end of the screw rod 17 in the middle is fixed with a double-row sprocket 14. The two sprockets 13 and the double-row sprocket 14 are connected by a chain 15. The three screw rods 17 are arranged equidistantly in the bracket 5 and penetrate the bracket 5 into the mountain-entering frame 4. The base 19 and the two push plates 18 are respectively threadedly sleeved on the outer walls of the corresponding screw rods 17. The two sprockets 13 are fixedly sleeved on one end of the two screw rods 17 on both sides, and the double-row sprocket 14 is fixedly sleeved on one end of the screw rods 17 in the middle. The two sprockets 13 and the double-row sprocket 14 are connected by a chain 15 to realize the synchronous rotation of the three screw rods 17.
[0030] Reference Figure 3 , three connecting rods 10 are rotatably connected in the mountain-shaped frame 4, and the outer walls of the three connecting rods 10 are fixedly sleeved with multiple first bevel gears 11, and the outer walls of the multiple screw rods 17 in the multiple brackets 5 are fixedly sleeved with second bevel gears 12, and the second bevel gears 12 are correspondingly meshed with the first bevel gears 11. A second drive motor 16 is fixedly installed on one side of the mountain-shaped frame 4, and the output shaft of the second drive motor 16 extends into the mountain-shaped frame 4 and is fixedly connected to one end of the output shaft of one of the screw rods 17. The output shaft of the second drive motor 16 drives one of the screw rods 17 to rotate, and the two sprockets 13 and the double-row sprocket 14 are connected by a chain 15, thereby driving the three screw rods 17 to rotate synchronously. Each bracket 5 is driven by three connecting rods 10, and the second bevel gear 12 at one end of each screw rod 17 is correspondingly meshed with the first bevel gear 11 on the outer wall of the connecting rod 10, so that the screw rods 17 in each bracket 5 rotate synchronously.
[0031] The present application can be used in the field of freeze dryers, and can also be used in other fields applicable to the present application.
[0032] Example 2: Reference Figure 2 and Figure 3, improved on the basis of embodiment 1: a quantitative feeding device for a freeze dryer, which is applied to the field of freeze dryers, wherein two sliding blocks 8 are fixedly connected on both sides of multiple brackets 5, and the sliding blocks 8 slide correspondingly in the support frame 3, and two threaded columns 6 are rotatably connected in the support frame 3, and nuts 9 are fixedly connected on both sides of the bracket 5, and the two threaded columns 6 are correspondingly threaded through the nuts 9, and two first drive motors 7 are fixedly installed on the top of the support frame 3, and the output shafts of the two first drive motors 7 are fixedly connected to the top of the threaded columns 6. Each bracket 5 slides in the support frame 3 through two sliding blocks 8 on both sides, and two threaded columns 6 are rotatably connected in the support frame 3, and the two threaded columns 6 are correspondingly threaded through the nuts 9. At the top of the support frame 3, two first drive motors 7 are fixedly installed. When the first drive motor 7 rotates, it can drive the bracket 5 to slide up and down in the support frame 3 through the cooperation of the threaded columns 6 and the nuts 9.
[0033] The freeze dryer body 1 in the present invention can be consistent with the freeze dryer of the brand model Delico D-20.
[0034] However, as is well known to those skilled in the art, the working principles and wiring methods of the first drive motor 7 and the second drive motor 16 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.
[0035] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A quantitative feeding device for a freeze dryer, comprising a freeze dryer body (1) and a support frame (3), characterized in that: Four moving wheels (2) are fixedly installed at the bottom of the support frame (3) for moving the support frame (3); a plurality of brackets (5) are arranged in sequence from top to bottom; one side of the plurality of brackets (5) is fixedly connected to the same mountain-shaped frame (4); the tops of the plurality of brackets (5) are slidably connected to two pushing plates (18); the tops of the plurality of brackets (5) are slidably connected to a base (19), and the base (19) is located between the two pushing plates (18); a flip plate (20) is provided above the base (19); a tray (23) is placed on the tops of the plurality of brackets (5), and the two pushing plates (18) cooperate with the flip plate (20) and the tray (23).
2. A quantitative feeding device for a freeze dryer according to claim 1, characterized in that: A rotating shaft (22) is fixedly connected to the base (19), and the rotating shaft (22) rotates and penetrates the flip plate (20). Both sides of the flip plate (20) are fixedly connected to torsion springs (21), and the two torsion springs (21) are both sleeved on the outer wall of the rotating shaft (22) and fixedly connected to the base (19).
3. A quantitative feeding device for a freeze dryer according to claim 1, characterized in that: A matching groove (24) is provided at the bottom of one end of the tray (23), and the flip plate (20) matches the matching groove (24).
4. A quantitative feeding device for a freeze dryer according to claim 1, characterized in that: Three screw rods (17) are rotatably connected in the bracket (5), and the three screw rods (17) are arranged at equal intervals. The three screw rods (17) all pass through the bracket (5) and extend into the mountain-entering frame (4), and the base (19) and the two push plates (18) are respectively threadedly sleeved on the outer walls of the corresponding screw rods (17). One end of the screw rods (17) located on both sides is fixedly sleeved with a sprocket (13), and one end of the screw rod (17) located in the middle is fixedly sleeved with a double-row sprocket (14), and the two sprockets (13) and the double-row sprocket (14) are both connected by a chain (15).
5. A quantitative feeding device for a freeze dryer according to claim 4, characterized in that: Three connecting rods (10) are rotatably connected in the mountain-shaped frame (4), and the outer walls of the three connecting rods (10) are fixedly sleeved with a plurality of first bevel gears (11). The outer walls of the plurality of screw rods (17) in the plurality of brackets (5) are fixedly sleeved with a second bevel gear (12), and the second bevel gears (12) are correspondingly meshed with the first bevel gears (11). A second drive motor (16) is fixedly installed on one side of the mountain-shaped frame (4), and the output shaft of the second drive motor (16) extends into the mountain-shaped frame (4) and is fixedly connected to one end of the output shaft of one of the screw rods (17).
6. A quantitative feeding device for a freeze dryer according to claim 1, characterized in that: Two sliding blocks (8) are fixedly connected to both sides of the plurality of brackets (5), and the sliding blocks (8) slide correspondingly in the support frame (3), and two threaded columns (6) are rotatably connected in the support frame (3), and nuts (9) are fixedly connected to both sides of the brackets (5), and the two threaded columns (6) have corresponding threads passing through the nuts (9), and two first drive motors (7) are fixedly installed on the top of the support frame (3), and the output shafts of the two first drive motors (7) are fixedly connected to the top of the threaded columns (6).