Light-operated detection take-up machine

Abstract

The utility model discloses a light-operated detection take-up machine which comprises a machine body, and the machine body comprises a wire arranging assembly, a detection assembly, a take-up assembly and a control system. The wire arranging assembly comprises an adjusting mechanism and a wire arranging wheel set. The wire arranging wheel set is used for arranging wires onto the wire collecting assembly, and the adjusting mechanism is used for driving the wire arranging wheel set to move. The detection assembly comprises a probe clamping plate and a detection head; the probe clamping plate is arranged on the adjusting mechanism, the detection head is fixed on the probe clamping plate, and the detection head is used for detecting wires on the wire arranging wheel set; the take-up assembly is used for collecting the wire discharged from the wire arranging wheel set; the control system closes the take-up assembly and the adjusting mechanism according to the detection result of the detection head. The detection head can detect the alloy wires passing through the wire arranging wheel set at any time, when the detection head cannot detect the alloy wires, the control system can control the take-up assembly to stop, the situation that the alloy wires are wound together with other alloy wires due to rotation, so that the other alloy wires cannot be taken up normally is avoided, and the collection efficiency of the alloy wires is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of heating wires, in particular to a light-controlled detection wire-winding machine. Background Art

[0002] With the continuous progress of society and the continuous improvement of power facilities, the use scope of heating wires is becoming wider and wider, and the market demand for heating wires is also increasing. During the production process of heating wires, the alloy wires in the heating wires need to be annealed. After annealing and cooling, the alloy wires need to be collected on the I-spool. In order to improve production efficiency, multiple alloy wires are usually annealed at the same time, and then collected by multiple I-spools on the wire take-up machine. The wire take-up machine in the prior art cannot stop automatically after collecting the alloy wires. The I-spool will continue to rotate after collecting the alloy wires. If no worker turns it off immediately, the alloy wire on the I-spool may be entangled with other alloy wires due to rotation, making it impossible for other alloy wires to be wound up normally, affecting the processing efficiency of the alloy wires. Summary of the Invention

[0003] According to an embodiment of the present invention, a light-controlled detection wire-receiving machine is provided, comprising a machine body, which comprises: a wire arrangement component, a detection component, a wire-receiving component and a control system;

[0004] The cable traversing assembly includes: an adjustment mechanism and a cable traversing wheel assembly;

[0005] The wire arranging wheel assembly is provided on the adjustment mechanism, and is used to arrange the wire onto the wire take-up assembly. The adjustment mechanism is used to drive the wire arranging wheel assembly to move so that the wire is evenly arranged onto the wire take-up assembly.

[0006] The detection assembly includes: a probe card and a detection head;

[0007] The probe card is arranged on the adjustment mechanism, and the detection head is fixed on the probe card. The detection head is used to detect the wire on the wire traversing wheel assembly;

[0008] The wire take-up assembly is used to collect the wire coming out of the wire reel assembly;

[0009] The control system closes the take-up assembly and the adjustment mechanism according to the detection result of the detection head.

[0010] Furthermore, the adjustment mechanism includes: a driving mechanism, a connecting rod and an adjustment plate;

[0011] The driving mechanism is located in the machine body and is used to drive the connecting rod to move. Both ends of the connecting rod are provided with adjustment plates, which are located on the outside of the machine body. The wiring assembly and the detection assembly are both provided on the adjustment plates.

[0012] Furthermore, the driving mechanism includes: a fixed plate, a driving motor, a screw rod and an adjusting block;

[0013] The fixing plate is fixed on the machine body, the driving motor is arranged on the fixing plate, the output end of the driving motor is connected to the screw rod, the adjusting block is arranged on the screw rod, and one end of the adjusting block is connected to the connecting rod.

[0014] Furthermore, the wire arranging wheel assembly includes: a first wire arranging wheel and a second wire arranging wheel;

[0015] The first arranging wheel and the second arranging wheel are staggered, and the detection head is set between the first arranging wheel and the second arranging wheel for detecting the line from the first arranging wheel to the second arranging wheel. The line passes through the first arranging wheel and the second arranging wheel in sequence.

[0016] Further, the detection assembly includes: a fixing buckle;

[0017] The detection head is connected to the control system through a line. The fixing buckle is arranged on the adjustment mechanism, and the fixing buckle is used to fix the line of the detection head.

[0018] Furthermore, the wire take-up assembly includes: a driving mechanism, a fixed shaft and a wire take-up wheel;

[0019] The driving mechanism is arranged in the machine body, and the output end of the driving mechanism passes through the machine body to connect the fixed shaft. The take-up wheel is arranged on the fixed shaft, and the take-up wheel is used to collect the line coming out of the line arrangement wheel group.

[0020] Furthermore, the driving mechanism includes: a take-up motor, a transmission shaft and a transmission belt;

[0021] The wire-taking motor is arranged in the machine body, the output end of the wire-taking motor is connected to the transmission belt, the transmission shaft is arranged corresponding to the fixed shaft, one end of the transmission shaft is connected to the fixed shaft, and the other end is connected to the transmission belt.

[0022] Furthermore, the control system includes: a single control module and a master control module;

[0023] The single control module corresponds to the detection head setting, the single control module is connected to the detection head, the single control module closes the take-up component according to the detection result of the detection head, the master control module is connected to multiple single control modules, when multiple single control modules all close the take-up components, the master control module closes the adjustment mechanism.

[0024] A light-controlled detection wire take-up machine according to an embodiment of the utility model.

[0025] The detection head of the utility model can detect the alloy wire passing through the wire arrangement wheel group at all times. When the detection head cannot detect the alloy wire, the control system will control the wire taking-up component to stop, so as to prevent the alloy wire from being entangled with other alloy wires due to rotation, making it impossible for other alloy wires to be taken up normally, thereby ensuring the collection efficiency of the alloy wire. When all the wire taking-up components on the wire taking-up machine stop, the control system will control the adjustment mechanism to stop, thereby saving power resources.

[0026] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a three-dimensional diagram of a light-controlled detection wire-winding machine according to an embodiment of the present utility model;

[0028] Figure 2 This is a front view of a light-controlled detection wire take-up machine according to an embodiment of the utility model;

[0029] Figure 3 This is a top view of a light-controlled detection wire take-up machine according to an embodiment of the present utility model;

[0030] Figure 4 The figure is a cross-sectional view of a light-controlled detection wire-winding machine according to an embodiment of the present utility model.

[0031] The reference numerals in the figure are: 1 is the body, 2 is the cable arrangement assembly, 21 is the fixed plate, 22 is the drive motor, 23 is the screw rod, 24 is the adjustment block, 25 is the connecting rod, 26 is the adjustment plate, 3 is the detection assembly, 31 is the probe clamping plate, 32 is the detection head, 33 is the fixing buckle, 4 is the take-up assembly, 41 is the take-up motor, 42 is the transmission shaft, 43 is the transmission belt, 44 is the fixed shaft, 45 is the take-up wheel, 5 is the control system, 51 is the single control module, and 52 is the master control module. DETAILED DESCRIPTION

[0032] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to further illustrate the present invention.

[0033] First, combine Figures 1 to 4 The invention provides a light-controlled detection wire take-up machine according to an embodiment of the invention, which is used to collect annealed alloy wire.

[0034] like Figures 1 to 3 As shown, a light-controlled detection wire-receiving machine according to an embodiment of the present invention comprises a body 1, which comprises: a wire arrangement component 2, a detection component 3, a wire-receiving component 4 and a control system 5;

[0035] The cable traversing assembly 2 includes: an adjustment mechanism and a cable traversing wheel assembly;

[0036] The wire arrangement wheel assembly is provided on the adjustment mechanism, and is used to arrange the wire onto the wire take-up assembly 4. The adjustment mechanism is used to drive the wire arrangement wheel assembly to move so that the wire is evenly arranged onto the wire take-up assembly 4.

[0037] The detection assembly 3 includes: a probe card 31 and a detection head 32;

[0038] The probe clamping plate 31 is provided on the adjustment mechanism, and the detection head 32 is fixed on the probe clamping plate 31. The detection head 32 is used to detect the wire on the wire traversing wheel assembly;

[0039] The wire take-up assembly 4 is used to collect the wire coming out of the wire arranging wheel assembly;

[0040] The control system 5 closes the wire take-up assembly 4 and the adjustment mechanism according to the detection result of the detection head 32 .

[0041] The annealed alloy wire is passed through the wire arrangement wheel group and then connected to the wire take-up component 4. The adjustment mechanism drives the wire arrangement wheel group to move so that the alloy wire is evenly wound onto the wire take-up component 4. The detection head 32 can always detect the alloy wire passing through the wire arrangement wheel group. When the detection head 32 cannot detect the alloy wire, the control system 5 will control the wire take-up component 4 to stop to prevent the alloy wire from being entangled with other alloy wires due to rotation, making it impossible for other alloy wires to be taken up normally, thereby ensuring the collection efficiency of the alloy wire. When all the wire take-up components 4 on the take-up machine stop, the control system 5 will control the adjustment mechanism to stop to save electricity resources.

[0042] like Figures 1 to 3 As shown, the adjustment mechanism includes: a driving mechanism, a connecting rod 25 and an adjustment plate 26.

[0043] The driving mechanism is located inside the body 1 and is used to drive the connecting rod 25 to move. Adjustment plates 26 are provided at both ends of the connecting rod 25. The adjustment plates 26 are located outside the body 1. The cable assembly 2 and the detection assembly 3 are both provided on the adjustment plates 26.

[0044] The driving mechanism includes: a fixing plate 21 , a driving motor 22 , a screw rod 23 and an adjusting block 24 .

[0045] The fixing plate 21 is fixed to the machine body 1 , the driving motor 22 is arranged on the fixing plate 21 , the output end of the driving motor 22 is connected to the screw rod 23 , the adjusting block 24 is arranged on the screw rod 23 , and one end of the adjusting block 24 is connected to the connecting rod 25 .

[0046] The driving motor 22 drives the adjustment block 24 to move on the screw rod 23, so that the connecting rod 25 moves synchronously with the adjustment block 24, and the connecting rod 25 pushes the adjustment plate 26 to move, so that the wire arrangement wheel assembly moves on the take-up assembly 4, so that the alloy wire is evenly wound on the take-up assembly 4.

[0047] like Figures 1 to 3 As shown, the wire arranging wheel assembly includes: a first wire arranging wheel and a second wire arranging wheel.

[0048] The first arranging wheel and the second arranging wheel are staggered, and the detection head 32 is set between the first arranging wheel and the second arranging wheel for detecting the line from the first arranging wheel to the second arranging wheel. The line passes through the first arranging wheel and the second arranging wheel in sequence.

[0049] By arranging the detection head 32 between the first arranging wheel and the second arranging wheel, the alloy wire can be detected immediately when the collection is completed, ensuring that the control system 5 can stop the take-up assembly 4 in time to ensure the safe take-up.

[0050] like Figure 1~Figure 2 As shown, the detection assembly 3 includes: a fixing buckle 33.

[0051] The detection head 32 is connected to the control system 5 through a line. The fixing buckle 33 is provided on the adjustment mechanism, and the fixing buckle 33 is used to fix the line of the detection head 32.

[0052] The fixing buckle 33 can fix the line connecting the detection head 32 and the control system 5 to avoid confusion of the line when the detection head 32 moves, thereby preventing the collection process of the alloy wire from being affected.

[0053] like Figures 1 to 4 As shown, the take-up assembly 4 includes: a driving mechanism, a fixed shaft 44 and a take-up wheel 45.

[0054] The driving mechanism is arranged in the body 1, and the output end of the driving mechanism passes through the body 1 to connect to the fixed shaft 44. The take-up wheel 45 is arranged on the fixed shaft 44, and the take-up wheel 45 is used to collect the line coming out of the line arrangement wheel group.

[0055] The driving mechanism includes a take-up motor 41 , a transmission shaft 42 and a transmission belt 43 .

[0056] The take-up motor 41 is arranged in the machine body 1 , and the output end of the take-up motor 41 is connected to the transmission belt 43 . The transmission shaft 42 is arranged corresponding to the fixed shaft 44 , and one end of the transmission shaft 42 is connected to the fixed shaft 44 and the other end is connected to the transmission belt 43 .

[0057] The output end of the take-up motor 41 drives the transmission belt 43 to rotate, and the transmission belt 43 drives the transmission shaft 42 to rotate, so that the take-up wheel 45 on the fixed shaft 44 rotates, thereby actively collecting the alloy wire onto the take-up wheel 45. In this embodiment, gears are provided at the output end of the take-up motor 41 and the connection between the transmission shaft 42 and the transmission belt 43, and the transmission is transmitted through the gears and the transmission belt 43.

[0058] like Figures 1 to 4 As shown, the control system 5 includes: a single control module 51 and a master control module 52 .

[0059] The single control module 51 is set corresponding to the detection head 32, and the single control module 51 is connected to the detection head 32. The single control module 51 closes the wire-receiving component 4 according to the detection result of the detection head 32. The master control module 52 is connected to multiple single control modules 51. When multiple single control modules 51 all close the wire-receiving component 4, the master control module 52 closes the adjustment mechanism.

[0060] The single control module 51 is set corresponding to the detection head 32. The single control module 51 can individually close the take-up component 4 according to the detection results of the detection head 32. The master control module 52 can close the adjustment mechanism after all the take-up components 4 are closed, so that the take-up machine stops working to avoid waste of electricity.

[0061] Above, refer to Figures 1 to 4 A light-controlled detection wire-winding machine according to an embodiment of the present invention is described. The annealed alloy wire is passed through the wire-winding wheel group and then connected to the wire-winding component 4. The adjustment mechanism drives the wire-winding wheel group to move so that the alloy wire is evenly wound onto the wire-winding component 4. The detection head 32 can detect the alloy wire passing through the wire-winding wheel group at all times. When the detection head 32 cannot detect the alloy wire, the control system 5 will control the wire-winding component 4 to stop, so as to prevent the alloy wire from being entangled with other alloy wires due to rotation, so that other alloy wires cannot be wound normally, thereby ensuring the collection efficiency of the alloy wire. When all the wire-winding components 4 on the wire-winding machine stop, the control system 5 will control the adjustment mechanism to stop, so as to save power resources.

[0062] It should be noted that, in this specification, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, elements defined by the phrase "comprising..." do not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the elements.

[0063] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. After reading the above description, various modifications and alternatives to the present invention will be readily apparent to those skilled in the art. Therefore, the scope of protection of the present invention shall be defined by the appended claims.

Claims

1. A light-controlled detection wire take-up machine, comprising a machine body, characterized in that: The machine body includes: a cable arrangement component, a detection component, a cable take-up component and a control system; The cable traversing assembly includes: an adjustment mechanism and a cable traversing wheel assembly; The wire arranging wheel assembly is provided on the adjusting mechanism, and is used to arrange the wire onto the wire take-up assembly. The adjusting mechanism is used to drive the wire arranging wheel assembly to move so that the wire is evenly arranged onto the wire take-up assembly. The detection assembly includes: a probe card and a detection head; The probe clamping plate is arranged on the adjustment mechanism, and the detection head is fixed on the probe clamping plate, and the detection head is used to detect the wire on the wire traversing wheel assembly; The wire take-up assembly is used to collect the wire coming out of the wire reel assembly; The control system closes the wire take-up assembly and the adjustment mechanism according to the detection result of the detection head.

2. The optical detection wire take-up machine according to claim 1, characterized in that: The adjustment mechanism includes: a driving mechanism, a connecting rod and an adjustment plate; The driving mechanism is located in the machine body and is used to drive the connecting rod to move. Both ends of the connecting rod are provided with adjustment plates, and the adjustment plates are located outside the machine body. The wiring assembly and the detection assembly are both provided on the adjustment plates.

3. The optical detection wire take-up machine according to claim 2, characterized in that: The driving mechanism includes: a fixed plate, a driving motor, a screw rod and an adjusting block; The fixing plate is fixed on the machine body, the driving motor is arranged on the fixing plate, the output end of the driving motor is connected to the screw rod, the adjusting block is arranged on the screw rod, and one end of the adjusting block is connected to the connecting rod.

4. The optical detection wire take-up machine according to claim 1, characterized in that: The wire arranging wheel assembly includes: a first wire arranging wheel and a second wire arranging wheel; The first arranging wheel and the second arranging wheel are staggered, and the detection head is arranged between the first arranging wheel and the second arranging wheel for detecting the line from the first arranging wheel to the second arranging wheel, and the line passes through the first arranging wheel and the second arranging wheel in sequence.

5. The optical detection wire take-up machine according to claim 1, characterized in that: The detection assembly includes: a fixing buckle; The detection head is connected to the control system through a line. The fixing buckle is provided on the adjustment mechanism and is used to fix the line of the detection head.

6. The optical detection wire take-up machine according to claim 1, characterized in that: The wire take-up assembly includes: a driving mechanism, a fixed shaft and a wire take-up wheel; The driving mechanism is arranged in the machine body, and the output end of the driving mechanism passes through the machine body to connect to the fixed shaft. The take-up wheel is arranged on the fixed shaft, and the take-up wheel is used to collect the line coming out of the line arrangement wheel group.

7. The optical detection wire take-up machine according to claim 6, characterized in that: The driving mechanism includes: a take-up motor, a transmission shaft and a transmission belt; The wire-taking motor is arranged in the machine body, the output end of the wire-taking motor is connected to the transmission belt, the transmission shaft is arranged corresponding to the fixed shaft, one end of the transmission shaft is connected to the fixed shaft, and the other end is connected to the transmission belt.

8. The optical detection wire take-up machine according to claim 1, characterized in that: The control system includes: a single control module and a master control module; The single control module is set corresponding to the detection head, and the single control module is connected to the detection head. The single control module closes the wire-receiving assembly according to the detection result of the detection head. The master control module is connected to multiple single control modules. When all the single control modules close the wire-receiving assembly, the master control module closes the adjustment mechanism.

Images