Tin-plated copper wire processing equipment

Abstract

The utility model discloses tinned copper wire processing equipment, which relates to the technical field of tinned copper wire processing and comprises a processing table, a support frame is fixedly connected to the top of the processing table, and a cleaning mechanism is arranged on one side of the support frame. The mounting frame and the cleaning frame are connected through a limiting pin, a copper wire is guided by the first guide wheel and the second guide wheel, penetrates through the cleaning box, enters the sponge block and then penetrates out of the wiping block, dust and chippings attached to the surface of the tinned copper wire can be removed through the cleaning box, and wet wiping and dry wiping can be conducted on the surface of the copper wire through the sponge block and the wiping block correspondingly. The cleaning effect on the copper wire can be improved, residues of attachments on the surface of the copper wire are reduced, so that damage to a tin coating is reduced, the winding thickness of the copper wire on the winding roller can be obtained in time through the contact sensor, winding of the copper wire can be interrupted in time, and the wound winding roller and the copper wire can be taken down in a concentrated mode.

Description

Technical Field

[0001] The utility model relates to the technical field of tinned copper wire processing, in particular to a device for processing tinned copper wire. Background Art

[0002] Tinned copper wire is a metal material with a layer of tin plated on the surface of the copper wire. The core part is the copper wire. The tin plating process can improve the weldability, oxidation resistance and corrosion resistance of the copper wire. It is widely used in the electronics, communications and power industries.

[0003] For example, Chinese patent CN221894396U discloses a tinned copper wire processing device, including a base and a support column; the bottom end of the base is evenly provided with a support column, one side of the top of the base is provided with a tensioning support, one side of the tensioning support is evenly provided with a tensioning wheel, and the side of the top of the base away from the tensioning support is provided with a winding support.

[0004] In the above patent, although the problem of tinned copper wire being difficult to wind up evenly is solved by the guide structure and the guide shaft, some residual components in the electrolyte will adhere to the surface of the copper wire. If the attachments are not treated, they will chemically react with the tin plating layer during storage and destroy the tin plating layer. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that residual components in some electrolytes will adhere to the surface of the copper wire, and the attached materials will chemically react with the tin plating layer during storage if not treated, thereby destroying the tin plating layer. A tin-plated copper wire processing device is proposed.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tinned copper wire processing equipment, comprising a processing table, the top of the processing table is fixedly connected to a support frame, and a cleaning mechanism is provided on one side of the support frame, wherein the cleaning mechanism includes a cleaning frame, a water storage box and a booster pump, the bottom of the cleaning frame is fixedly connected to the processing table, the top of the cleaning frame is fixedly connected to the cleaning box, the top of the cleaning box is fixedly connected to the booster pump, one end of the exhaust port of the booster pump is fixedly connected to a flushing pipe, one end of the flushing pipe passes through the side wall of the cleaning box, the bottom of the water storage box is fixedly connected to a mounting frame, the bottom of the mounting frame is overlapped with the cleaning frame, and a limiting pin is inserted between the mounting frame and the cleaning frame, a cleaning hole is opened on one side of the mounting frame, a sponge block is inserted in the cleaning hole, the outer ring surface of the sponge block is fixedly connected to a water supply pipe, and one end of the water supply pipe is fixedly connected to the water storage box.

[0007] Preferably, a connecting plate is snap-connected to the top of the cleaning frame, a spring telescopic rod is fixedly connected to one side of the connecting plate, and a wiping block is fixedly connected to one end of the spring telescopic rod.

[0008] Preferably, a guide frame is fixedly connected to the top of the processing table, one side of the guide frame is rotatably connected to a second guide wheel, a first guide wheel is provided on the top of the second guide wheel, and one side of the first guide wheel is rotatably connected to the guide frame.

[0009] Preferably, an electric push rod is embedded in the support frame, a cutting knife is fixedly connected to the bottom of the electric push rod, a reinforcement plate is provided at the bottom of the cutting knife, and one end of the reinforcement plate is fixedly connected to the support frame.

[0010] Preferably, a hydraulic cylinder 1 is fixedly connected to one side of the support frame, a winding frame is fixedly connected to the bottom of the hydraulic cylinder 1, a winding roller is rotatably connected to the bottom of the winding frame, and the bottom of the winding roller is rotatably connected to the processing table.

[0011] Preferably, a contact sensor is fixedly connected to the top of the processing table, a detection claw is provided on one side of the contact sensor, one end of the detection claw is fixedly connected to a half gear, and the bottom of the half gear is rotatably connected to the processing table.

[0012] Preferably, there are two detection claws, a tension spring is installed between the two detection claws, and the two half gears are meshed and connected.

[0013] Compared with the prior art, the advantages and positive effects of the present invention are:

[0014] 1. In the utility model, the water storage box and the water supply pipe are fixedly connected, and the mounting frame and the cleaning frame are connected by a limit pin. After being guided by the guide wheel 1 and the guide wheel 2, the copper wire passes through the cleaning box and enters the sponge block, and then passes out through the wiping block. The dust and debris adhering to the surface of the tinned copper wire can be removed by the cleaning box, and the surface of the copper wire can be wet or dry wiped by the sponge block and the wiping block respectively, which can improve the cleaning effect of the copper wire and reduce the residue of attachments on the surface of the copper wire, thereby reducing the damage of the tin plating layer.

[0015] 2. In the utility model, the half gear is rotatably connected to the processing table, and the cutting knife is fixedly connected to the electric push rod. When the detection claw rotates with the half gear and contacts the contact sensor, the electric push rod drives the cutting knife to move downward to cut off the copper wire on the top of the reinforcement plate. The contact sensor can timely obtain the winding thickness of the copper wire on the winding roller, which is convenient for timely interrupting the winding of the copper wire. The winding roller and the copper wire after winding are removed together without manual cutting, which can reduce labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a three-dimensional structural diagram of a tinned copper wire processing device;

[0017] Figure 2 The utility model provides a schematic diagram of the installation of an electric push rod structure for tinned copper wire processing equipment;

[0018] Figure 3 The utility model proposes a schematic diagram of the installation structure of a cleaning box for tinned copper wire processing equipment;

[0019] Figure 4 The utility model provides a schematic diagram of the installation of a sponge block structure for tinned copper wire processing equipment.

[0020] Legend: 1. Hydraulic cylinder 1; 2. Winding frame; 3. Winding roller; 4. Processing table; 5. Support frame; 6. Detection claw; 7. Contact sensor; 8. Half gear; 9. Reinforcement plate; 10. Cleaning frame; 11. Cutting knife; 12. Electric push rod; 13. Water storage box; 14. Booster pump; 15. Guide frame; 16. Guide wheel 1; 17. Guide wheel 2; 18. Cleaning box; 19. Connecting plate; 20. Limit pin; 21. Water supply pipe; 22. Sponge block; 23. Mounting frame; 24. Wiping block. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1: Reference Figure 1-Figure 4 As shown: a tinned copper wire processing equipment, including a processing table 4, the top of the processing table 4 is fixedly connected to a support frame 5, one side of the support frame 5 is provided with a cleaning mechanism, the cleaning mechanism includes a cleaning frame 10, a water storage box 13 and a booster pump 14, the bottom of the cleaning frame 10 is fixedly connected to the processing table 4, the top of the cleaning frame 10 is fixedly connected to a cleaning box 18, the top of the cleaning box 18 is fixedly connected to the booster pump 14, one end of the exhaust port of the booster pump 14 is fixedly connected to a flushing pipe, one end of the flushing pipe passes through the side wall of the cleaning box 18, the water storage box 13 A mounting bracket 23 is fixedly connected to the bottom, and the bottom of the mounting bracket 23 is overlapped with the cleaning bracket 10, and a limit pin 20 is inserted between the mounting bracket 23 and the cleaning bracket 10. A cleaning hole is opened on one side of the mounting bracket 23, and a sponge block 22 is inserted inside the cleaning hole. A water supply pipe 21 is fixedly connected to the outer ring surface of the sponge block 22, and one end of the water supply pipe 21 is fixedly connected to the water storage box 13. A connecting plate 19 is snap-connected to the top of the cleaning bracket 10, and a spring telescopic rod is fixedly connected to one side of the connecting plate 19, and a wiping block 24 is fixedly connected to one end of the spring telescopic rod.

[0024] The cleaning rack 10 can be used to reinforce the bottom of the cleaning box 18, the booster pump 14 can be used to compress the gas, and the compressed gas can be guided by the flushing pipe to allow the gas to smoothly enter the cleaning box 18, perform high-pressure blowing on the surface of the tinned copper wire, and reduce the residue of debris and dust on the surface of the copper wire. The valve on one side of the water storage box 13 is opened, and water flow can be supplied to the inside of the sponge block 22 through the water storage box 13 and the water supply pipe 21 to keep the sponge block 22 moist. The sponge block 22 and the wiping block 24 can achieve double wiping of the copper wire, thereby improving the cleaning effect of the copper wire. At the same time, the wiping block 24 can absorb excess moisture on the surface of the copper wire, thereby reducing the residue of moisture on the surface of the copper wire. The connection plate 19 and the cleaning rack 10 are engaged to facilitate the disassembly and replacement of the wiping block 24.

[0025] Example 2: Figure 1-Figure 3 As shown, the top of the processing table 4 is fixedly connected to a guide frame 15, and one side of the guide frame 15 is rotatably connected to a guide wheel 2 17, and a guide wheel 16 is provided on the top of the guide wheel 2 17, and one side of the guide wheel 16 is rotatably connected to the guide frame 15. An electric push rod 12 is embedded in the support frame 5, and a cutting knife 11 is fixedly connected to the bottom of the electric push rod 12. A reinforcement plate 9 is provided at the bottom of the cutting knife 11, and one end of the reinforcement plate 9 is fixedly connected to the support frame 5. One side of the support frame 5 is fixedly connected to a hydraulic cylinder 1, and the bottom of the hydraulic cylinder 1 is fixedly connected to a winding frame 2. The bottom of the winding frame 2 is rotatably connected to a winding roller 3, and the bottom of the winding roller 3 is rotatably connected to the processing table 4. A contact sensor 7 is fixedly connected to the top of the processing table 4, and a detection claw 6 is provided on one side of the contact sensor 7. One end of the detection claw 6 is fixedly connected to a half gear 8, and the bottom of the half gear 8 is rotatably connected to the processing table 4. There are two detection claws 6, and a tension spring is installed between the two detection claws 6, and the two half gears 8 are meshed and connected.

[0026] The processing table 4 can be used to support and reinforce the bottom of the guide frame 15, and the guide wheel 2 17 and the guide wheel 1 16 can be used to guide the movement of the tinned copper wire to reduce the position deviation of the copper wire when it moves. The support frame 5 can be used to support and reinforce the electric push rod 12. The electric push rod 12 can adjust the operating height of the cutting knife 11, and the cutting knife 11 can be used to quickly cut the copper wire. The reinforcement plate 9 can be used to support the bottom of the copper wire to limit the downward movement height of the cutting knife 11. The operating height of the winding frame 2 can be adjusted by the hydraulic cylinder 1. The winding rack 2 is connected to the winding roller 3, and the winding roller 3 can be driven to rotate on the top of the processing table 4 to reel the copper wire. The engagement between the two half gears 8 can achieve synchronous rotation of the two detection claws 6, and then adjust the operating position of the detection claw 6. The tension spring can assist in resetting the subsequent detection claw 6. The contact sensor 7 can detect the position of the detection claw 6, and then assist in judging whether the current copper wire needs to be cut.

[0027] The method of use and working principle of this device are as follows: first, the processed tinned copper wire is guided by the guide wheel 16 and the guide wheel 2 17, and then passes through the cleaning box 18 and the mounting frame 23 in sequence, and then is wound on the winding roller 3. The winding frame 2 is internally installed with a drive motor, which can drive the winding roller 3 to rotate and reel the copper wire. During the movement of the copper wire, it first enters the cleaning box 18, and the air compressed by the booster pump 14 is discharged into the cleaning box 18 through the flushing pipe, which can blow off the debris and dust adhering to the surface of the copper wire. Then the copper wire enters the sponge block 22, and the wet sponge block 22 After wiping, the dry wiping block 24 that passes through the sponge block 22 can wipe the copper wire again to clean the surface of the copper wire. As the copper wire is wound on the winding roller 3, the volume of the middle part of the winding roller 3 gradually increases until it contacts one end of the detection claw 6. A force is applied to the detection claw 6 to move the detection claw 6 toward the side close to the contact sensor 7 until the detection claw 6 contacts the contact sensor 7. The contact sensor 7 sends a signal to the external controller. At this time, the controller controls the interruption of winding, and then the electric push rod 12 drives the cutting knife 11 to move down to cut the copper wire and cut the copper wire.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A tinned copper wire processing device, comprising a processing table (4), wherein a support frame (5) is fixedly connected to the top of the processing table (4), characterized in that: A cleaning mechanism is provided on one side of the support frame (5), the cleaning mechanism comprising a cleaning frame (10), a water storage box (13) and a booster pump (14); the bottom of the cleaning frame (10) is fixedly connected to the processing table (4); the top of the cleaning frame (10) is fixedly connected to a cleaning box (18); the top of the cleaning box (18) is fixedly connected to the booster pump (14); one end of the exhaust port of the booster pump (14) is fixedly connected to a flushing pipe, one end of the flushing pipe passes through the side wall of the cleaning box (18); The bottom of the water storage box (13) is fixedly connected to a mounting frame (23), the bottom of the mounting frame (23) is overlapped with the cleaning frame (10), and a limit pin (20) is inserted between the mounting frame (23) and the cleaning frame (10), a cleaning hole is opened on one side of the mounting frame (23), a sponge block (22) is inserted into the cleaning hole, and the outer ring surface of the sponge block (22) is fixedly connected to a water supply pipe (21), and one end of the water supply pipe (21) is fixedly connected to the water storage box (13).

2. The tinned copper wire processing equipment according to claim 1, characterized in that: The top of the cleaning frame (10) is snap-connected with a connecting plate (19), one side of the connecting plate (19) is fixedly connected to a spring telescopic rod, and one end of the spring telescopic rod is fixedly connected to a wiping block (24).

3. The tinned copper wire processing equipment according to claim 1, characterized in that: The top of the processing table (4) is fixedly connected to a guide frame (15), one side of the guide frame (15) is rotatably connected to a second guide wheel (17), a first guide wheel (16) is provided on the top of the second guide wheel (17), and one side of the first guide wheel (16) is rotatably connected to the guide frame (15).

4. The tinned copper wire processing equipment according to claim 1, characterized in that: An electric push rod (12) is embedded in the support frame (5), and a cutting knife (11) is fixedly connected to the bottom of the electric push rod (12). A reinforcing plate (9) is provided at the bottom of the cutting knife (11), and one end of the reinforcing plate (9) is fixedly connected to the support frame (5).

5. The tinned copper wire processing equipment according to claim 1, characterized in that: One side of the support frame (5) is fixedly connected to a hydraulic cylinder (1), the bottom of the hydraulic cylinder (1) is fixedly connected to a winding frame (2), the bottom of the winding frame (2) is rotatably connected to a winding roller (3), and the bottom of the winding roller (3) is rotatably connected to a processing table (4).

6. The tinned copper wire processing equipment according to claim 1, characterized in that: A contact sensor (7) is fixedly connected to the top of the processing table (4), a detection claw (6) is provided on one side of the contact sensor (7), one end of the detection claw (6) is fixedly connected to a half gear (8), and the bottom of the half gear (8) is rotatably connected to the processing table (4).

7. The tinned copper wire processing equipment according to claim 6, characterized in that: There are two detection claws (6) in total, a tension spring is installed between the two detection claws (6), and the two half gears (8) are meshed and connected.

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