Optical glass coating device
By designing the online detection function of the optical glass coating device, the problem of being unable to detect in time after coating is solved, and rapid judgment and timely feedback of the thickness after coating are achieved, reducing the complexity of manual operation and the risk of damage.
Patent Information
- Application Number
- CN202421621462.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-07-10
AI Technical Summary
Existing optical glass coating equipment does not have a detection function, resulting in a lack of timely feedback after coating. In addition, the coated glass is easily damaged during transportation, requiring professional skills and careful operation.
A coating device for optical glass was designed, which includes fixtures, detectors and conveyor belts to achieve online detection. It can quickly determine whether the thickness is qualified after coating, and provide real-time feedback through the display, so that unqualified products can be handled in a timely manner.
It realizes the online detection of the thickness of optical glass after coating, reduces the complexity and damage risk of manual operation, and improves the timeliness and accuracy of detection.
Smart Images

Figure CN223329206U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical glass coating, in particular to an optical glass coating device. Background Art
[0002] Optical glass is a special glass material that can change the direction of light propagation and alter the relative spectral distribution of ultraviolet, visible, or infrared light. This type of glass is widely used in the field of optics, primarily in the manufacture of lenses, prisms, reflectors, and windows in optical instruments or mechanical systems. To achieve requirements such as reducing or increasing light reflection, beam splitting, color separation, filtering, and polarization, it is usually necessary to coat the surface of optical components with one or more layers of metal (or dielectric) thin film. Common coating methods include vacuum coating (a type of physical coating) and chemical coating.
[0003] After the optical glass is coated, in order to check the pass rate of the optical glass coating, special testing equipment is generally required for testing. However, the existing optical glass coating equipment generally does not have a testing part, resulting in the optical glass coating not being able to get timely feedback. In addition, when testing the optical glass, the optical glass needs to be transferred to other testing equipment. During the transfer process, the staff needs to carefully remove the coated optical glass from the coating equipment, place it on the transfer tool, and then transport it to the testing equipment. This series of operations is not only time-consuming, but also requires the operator to have high professional skills and carefulness to avoid damaging the coating layer or the glass itself during the transfer process.
[0004] Therefore, it is necessary to design a coating device for optical glass. Utility Model Content
[0005] In order to overcome the disadvantage that it is inconvenient to detect optical glass in time, the utility model provides a coating device for optical glass.
[0006] A coating device for optical glass, comprising a base, a bracket, a water tank, a water inlet pipe, a water sprayer, a support frame, an inflator, an air supply pipe, an air knife, an increaser, a pressure pump, a splash machine, a fixed plate, a placement box, a feed pipe, a discharge pipe, a rotating drum and a conveyor belt. Four bases are provided, and the four bases are connected in parallel horizontally. The bracket is provided on the first base from the left to the right, the water tank is provided on the bracket, the water inlet pipe is provided on the water tank, the water sprayer is provided at the bottom of the water tank, the support frame is provided on the second base from the left to the right, the inflator is symmetrically provided on the support frame, the air supply pipes are all provided at the front end of the inflator, the four air knives are symmetrically provided at the lower inner part of the support frame, the air knives are all connected to the air outlet end of the adjacent air supply pipes, the increaser is symmetrically provided on the base, the pressure pumps are all provided on the increaser, the splash machine is symmetrically provided on the third base from the left to the right, the fixed plates are all symmetrically provided on the splash machine, the placement box is provided Between every two fixed plates, a feed port is symmetrically opened on the placement box, the feed pipes are symmetrically arranged on the front side of the placement box, the discharge pipes are symmetrically arranged in each splash machine, and the discharge ends of the feed pipes are connected to the discharge pipes inside the adjacent splash machines. The rotating drums are symmetrically arranged in each splash machine, and the conveyor belt is arranged on the fourth base from the left to the right. It also includes a display, a fixed frame, an electric slide rail, a fixed rod, a fixing part, a first spring, a detector and an inclined plate. The display is arranged on the fourth base from the left to the right, and a signal receiver is installed inside the display. The fixed frame is arranged on the base, the electric slide rail is symmetrically arranged at the top of the fixed frame, the two fixed rods are arranged in the electric slide rail through the electric slider, the fixing parts are all arranged at the lower end of the fixed rod, the detector is symmetrically arranged at the bottom of the fixing part through the first spring, the detector is electrically connected to the display, and the inclined plates are symmetrically arranged at the bottom of each detector.
[0007] Furthermore, it also includes a support member, a second spring and a guide plate. The support members in a group of two are symmetrically arranged on the first base from left to right. The support members in each group are designed to be bilaterally symmetrical. The guide plates are slidably arranged between the two support members, and both ends of the second spring are arranged between the guide plate and the adjacent support member.
[0008] Furthermore, an alarm is included. The alarm is arranged on the fourth base from the left to the right, and the display is electrically connected to the alarm.
[0009] Furthermore, a transmission assembly is provided at the upper middle portion of each base, and the transmission assembly consists of a transmission wheel and a power component.
[0010] Furthermore, a certain distance is left between the splash machine and the base.
[0011] Furthermore, the number of the spraying machines is at least five to achieve multi-layer composite.
[0012] The beneficial effects and significant improvements of the utility model are:
[0013] The utility model realizes online detection of the thickness of optical glass after coating by cleverly designing the fixing part, the first spring and the detector. When the optical glass is transported to the bottom of the fixing frame, the detector can quickly determine whether its thickness is qualified. Unqualified products will be fed back in real time through the display, which is convenient for staff to deal with in time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0015] Figure 2 It is a three-dimensional structural diagram of the water tank, sprinkler, inflator and other parts of the utility model.
[0016] Figure 3 It is a three-dimensional structural diagram of the utility model's splash machine, fixing plate, placement box and other parts.
[0017] Figure 4 It is a three-dimensional structural diagram of the utility model's components such as the feed port, feed pipe, discharge pipe, and rotating drum.
[0018] Figure 5 This is a three-dimensional structural diagram of the utility model's conveyor belt, display, alarm and other components.
[0019] Figure 6 This is an enlarged three-dimensional structural diagram of point A of the present invention.
[0020] Figure numbers: 1_base, 2_bracket, 3_water tank, 4_water inlet pipe, 5_sprinkler, 6_support frame, 7_inflator, 8_air supply pipe, 9_air knife, 10_increasing device, 11_pressure pump, 12_splashing machine, 13_fixed plate, 14_placement box, 15_feed port, 16_feed pipe, 17_discharge pipe, 18_rotating drum, 19_conveyor belt, 191_display, 192_alarm, 20_fixed frame, 21_electric slide rail, 22_fixing rod, 23_fixing member, 24_first spring, 25_detector, 26_inclined plate, 27_support member, 28_second spring, 29_guide plate. DETAILED DESCRIPTION
[0021] The present invention will be described in detail below with reference to the accompanying drawings.
[0022] Example: A coating device for optical glass, please see Figures 1 to 6, including a base 1, a bracket 2, a water tank 3, a water inlet pipe 4, a sprinkler 5, a support frame 6, an inflator 7, an air supply pipe 8, an air knife 9, an increaser 10, a pressure pump 11, a splash machine 12, a fixed plate 13, a placement box 14, a feed port 15, a feed pipe 16, a discharge pipe 17, a rotating drum 18, a conveyor belt 19, a display 191, an alarm 192, a fixed frame 20, an electric slide rail 21, a fixed rod 22, a fixing member 23, a first spring 24, a detector 25, a ramp 26, a support member 27, a second spring 28 and a guide plate 29. There are four bases 1, and the four bases 1 are connected in parallel horizontally. A transmission assembly is provided in the upper middle part of each base 1. The transmission assembly consists of a transmission wheel and a power component. The first one from left to right The upper right part of the base 1 is connected to the bracket 2, and the upper middle part of the bracket 2 is equipped with a water tank 3. The top of the water tank 3 is connected to the water inlet pipe 4, and five sprinklers 5 are symmetrically installed on the bottom of the water tank 3. The upper left part of the second base 1 from left to right is connected to the support frame 6. The top of the support frame 6 is symmetrically equipped with an inflator 7. The front end of the inflator 7 is connected to the air supply pipe 8, and four air knives 9 are symmetrically installed on the inner lower part of the support frame 6. The air knives 9 are connected to the air outlet end of the adjacent air supply pipe 8. The upper right part of the base 1 is symmetrically equipped with an increaser 10, which is located on the right side of the support frame 6. A pressure pump 11 is installed on the top of the increaser 10. Five splashers 12 are symmetrically installed on the top of the third base 1 from left to right to achieve multi-layer composite. There is a certain distance between the splashing machines 12 and the base 1. A fixed plate 13 is symmetrically connected to the top of the splashing machine 12. A placement box 14 is connected between the tops of each two fixed plates 13. The top of the placement box 14 is symmetrically provided with a feed port 15. The front side of the placement box 14 is symmetrically connected with a feed pipe 16. A discharge pipe 17 is symmetrically installed inside each splashing machine 12, and the discharge end of the feed pipe 16 is connected to the discharge pipe 17 inside the adjacent splashing machine 12. A rotating drum 18 is symmetrically installed inside each splashing machine 12 through a bearing. The rotating drum 18 is located between two adjacent discharge pipes 17. A conveyor belt 19 is installed on the upper part of the fourth base 1 from left to right. A display 191 is installed on the rear side of the fourth base 1, and a signal receiver is installed inside the display 191. An alarm 192 is installed on the right side of the top of this base 1. The display 191 is electrically connected to the alarm 192. A fixing frame 20 is connected to the upper left part of this base 1. The fixing frame 20 is located in front of the display 191. An electric slide rail 21 is symmetrically installed on the top of the fixing frame 20. Two fixing rods 22 are connected to the electric slide rail 21 through an electric slider. The lower ends of the fixing rods 22 are connected to fixing parts 23. The bottoms of the fixing parts 23 are symmetrically connected to detectors 25 through first springs 24. The detectors 25 are electrically connected to the display 191. The lower part of each detector 25 is symmetrically connected to an inclined plate 26.A set of support members 27 are symmetrically connected to the upper left portion of the first base 1 from left to right. Each set of two support members 27 is bilaterally symmetrical. A guide plate 29 is slidably connected between the two support members 27. A second spring 28 is connected between each guide plate 29 and the adjacent support member 27. The second spring 28 is sleeved on the rod of the guide plate 29.
[0023] Before the coating work begins, preparation work needs to be done. First, connect the external water pipe to the water inlet pipe 4 on the water tank 3, and pour an appropriate amount of materials needed for coating into the placement box 14 from the feed port 15. After pouring, the equipment can be powered on, so that the sprinkler 5, inflator 7, increaser 10 and splasher 12 start working, and the transmission assembly on the base 1 starts working. The staff puts the optical glass on the first base 1, and the optical glass is transported to the right by the transmission assembly. First, the optical glass will come to the bottom of the sprinkler 5, and the sprinkler 5 will splash clean water on the optical glass. The surface of the optical glass is cleaned by washing the dust and impurities on the surface of the optical glass. The cleaned optical glass will come to the bottom of the air knife 9. The inflator 7 can output the gas from the air supply pipe 8 and the air knife 9, so that the air knife 9 can dry the moisture on the surface of the optical glass. The dried optical glass will pass under the increaser 10. The pressure pump 11 will reduce the atmospheric pressure to create a vacuum environment for vacuum coating. Then the optical glass will come to the bottom of the splash machine 12. Since there are five splash machines 12, the optical glass will pass under the five splash machines 12 in sequence. , realizing a multi-layer coating composite process, at this time, the coating material in the placement box 14 will be transported to the discharge pipe 17 through the feeding pipe 16, and the rotation of the drum 18 can cause the charged ions to collide with the drum 18, so that the metal oxide atoms will fall off from the drum 18 and fuse to the surface of the optical glass. The metal particles will be selectively adsorbed on the surface and at the same time make the optical glass have special optical properties and heat insulation properties. In this way, the optical glass can realize the vacuum coating process of the optical glass after the above process. When the optical glass is transported to the bottom of the fixing frame 20, The air pressure gradually returns to normal. Simultaneously, as the optical glass passes beneath the inclined plate 26 and support member 27, the detector 25 is forced upward, compressing the first spring 24. When the optical glass leaves the inclined plate 26 and support member 27, the detector 25, forced downward by the first spring 24, resets. The detector 25 can quickly determine whether the thickness meets the requirements. Unqualified products are reported in real time via the display 191, facilitating prompt processing by staff. The display 191 also activates the alarm 192, providing enhanced notification. Repeating the above steps allows the coating process and testing to be performed on the next piece of optical glass. When vacuum coating is no longer required, simply power off the equipment. The design of the electric slide 21 allows the distance between the two detectors 25 to be adjusted to accommodate different optical glass specifications. The design of the support member 27, second spring 28, and guide plate 29 restricts the transport trajectory of the optical glass as it passes between them, preventing it from swinging during transport.
[0024] Those skilled in the art should understand that the above embodiments do not limit the present invention in any form, and any technical solutions obtained by equivalent replacement or equivalent transformation fall within the protection scope of the present invention.
Claims
1. A coating device for optical glass, comprising a base (1), a bracket (2), a water tank (3), a water inlet pipe (4), a water sprayer (5), a support frame (6), an inflator (7), an air supply pipe (8), an air knife (9), an increaser (10), a pressure pump (11), a sprayer (12), a fixing plate (13), a placement box (14), a feed pipe (16), a discharge pipe (17), a rotating drum (18) and a conveyor belt (19), wherein four bases (1) are provided, and the four bases (1) are arranged in a horizontal direction. The bracket (2) is arranged on the first base (1) from the left to the right, the water tank (3) is arranged on the bracket (2), the water inlet pipe (4) is arranged on the water tank (3), the sprinkler (5) is arranged at the bottom of the water tank (3), the support frame (6) is arranged on the second base (1) from the left to the right, the inflator (7) is symmetrically arranged on the support frame (6), the air supply pipe (8) is arranged at the front end of the inflator (7), and the four air knives (9) are symmetrically arranged at the In the lower part of the support frame (6), the air knife (9) is connected to the outlet end of the adjacent air supply pipe (8), the booster (10) is symmetrically arranged on the base (1), the pressure pump (11) is arranged on the booster (10), the sprayer (12) is symmetrically arranged on the third base (1) from the left to the right, the fixed plate (13) is symmetrically arranged on the sprayer (12), the placement box (14) is arranged between every two of the fixed plates (13), and the placement box ( 14) is symmetrically provided with a feed port (15), the feed pipes (16) are symmetrically arranged on the front side of the placement box (14), the discharge pipes (17) are symmetrically arranged in each of the splashing machines (12), the discharge ends of the feed pipes (16) are interconnected with the discharge pipes (17) inside the adjacent splashing machines (12), the rotating drums (18) are symmetrically arranged in each of the splashing machines (12), and the conveyor belt (19) is arranged on the fourth base (1) from the left to the right, characterized in that: The invention also includes a display (191), a fixing frame (20), an electric slide rail (21), a fixing rod (22), a fixing member (23), a first spring (24), a detector (25) and an inclined plate (26), wherein the display (191) is arranged on the fourth base (1) from the left to the right, a signal receiver is installed inside the display (191), the fixing frame (20) is arranged on the base (1), the electric slide rail (21) is symmetrically arranged at the top of the fixing frame (20), the two fixing rods (22) are arranged in the electric slide rail (21) through the electric slider, the fixing members (23) are both arranged at the lower end of the fixing rod (22), the detector (25) is symmetrically arranged at the bottom of the fixing member (23) through the first spring (24), the detector (25) is electrically connected to the display (191), and the inclined plate (26) is symmetrically arranged at the lower part of each detector (25).
2. The optical glass coating device according to claim 1, wherein: It also includes a support member (27), a second spring (28) and a guide plate (29), wherein two support members (27) are symmetrically arranged on the first base (1) from the left to the right, and the support members (27) of each group are designed to be bilaterally symmetrical. The guide plate (29) is slidably arranged between the two support members (27), and both ends of the second spring (28) are arranged between the guide plate (29) and the adjacent support member (27).
3. The optical glass coating device according to claim 2, wherein: It also includes an alarm (192), which is arranged on the fourth base (1) from the left to the right, and the display (191) is electrically connected to the alarm (192).
4. The optical glass coating device according to claim 1, wherein: A transmission assembly is provided at the upper middle portion of each base (1), and the transmission assembly consists of a transmission wheel and a power component.
5. The optical glass coating device according to claim 1, wherein: The number of the splash machines (12) is at least five.