Iron casting surface hot galvanizing treatment equipment
By designing an automated clamping, moving and toggling mechanism, the manual operation troubles and safety hazards of hot-dip galvanizing equipment for cast iron surfaces are solved, the automatic placement and removal of workpieces is achieved, and the galvanizing efficiency and safety are improved.
Patent Information
- Application Number
- CN202422799526.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing hot-dip galvanizing equipment for cast iron surfaces requires manual operation, which causes troublesome operation and poses safety risks.
A hot-dip galvanizing treatment equipment for cast iron surfaces was designed, which included a clamping and moving mechanism and a toggle mechanism. Micro motors and electric motors were used to realize the automatic placement and removal of workpieces, the movement of the clamping frame and the rotation of the rotating rod to ensure full contact between the workpiece and the solvent.
It realizes the automatic operation of the workpiece, improves the efficiency and safety of galvanizing, and avoids the inconvenience and potential harm of manual operation.
Smart Images

Figure CN223329366U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hot-dip galvanizing treatment equipment, in particular to a device for hot-dip galvanizing treatment of the surface of a cast iron piece. Background Art
[0002] Hot-dip galvanizing is a process in which metal materials (such as steel and cast iron) are placed in a molten zinc chloride solution at an operating temperature greater than or equal to 350°C. Through a chemical reaction, zinc is uniformly deposited on the metal surface to form a zinc-iron alloy coating. It has the advantages of uniform coating, strong adhesion, and high surface brightness.
[0003] Meanwhile, the application number is CN116695045B, "A hot-dip galvanizing treatment device for the surface of cast iron parts", which can improve the surface flatness of galvanized castings, thereby improving the effect and aesthetics of galvanizing, and on the other hand, prevent the surface of the castings from being affected by the accumulation of scum and slag; it can also prevent the surface of the castings from producing defects such as bubbles, holes or depressions, thereby improving the strength of the zinc layer on the surface of the galvanized castings and improving the quality of the zinc layer;
[0004] The above technical solution requires that the cast iron parts be placed inside the galvanizing box for hot-dip galvanizing during use. However, when the workpieces are taken out, they need to be taken out manually, which is not only troublesome but also causes certain harm to the workers.
[0005] Therefore, in response to the above problems, a hot-dip galvanizing treatment device for the surface of cast iron parts is proposed. Utility Model Content
[0006] In order to solve the problems raised in the above background technology, the utility model provides a surface hot-dip galvanizing treatment device for cast iron parts, which has the advantage of automatically placing the workpiece into the galvanizing device and taking it out.
[0007] To achieve the above object, the utility model provides the following technical solution: a hot-dip galvanizing treatment device for a cast iron part, comprising a galvanizing box, a controller is fixedly connected to the outside of the galvanizing box, and a clamping and moving mechanism is provided inside the galvanizing box;
[0008] The clamping and moving mechanism includes a micro motor, the output end of the micro motor is fixedly connected to a screw rod, the outer side of the screw rod is threadedly connected to a ring, the outer side of the ring is fixedly connected to a moving rod, a lifting groove is opened in the inner wall of the galvanized box, and the moving rod is slidably connected to the inside of the lifting groove, the outer side of the moving rod is fixedly connected to a connecting plate, the outer side of the connecting plate is fixedly connected to a movable tube, the inner side of the movable tube is rotatably clamped with a rotating rod, the outer side of the rotating rod is fixedly connected to a clamping frame, the top of the clamping frame is fixedly connected to a threaded tube, the inner side of the threaded tube is threadedly connected to a screw, and the bottom of the screw is fixedly connected to a positioning rod.
[0009] Preferably, a toggle mechanism is provided inside the galvanizing box, and the toggle mechanism includes a motor, an output end of the motor is fixedly connected to a rotating shaft, an outer side of the rotating shaft is fixedly connected to a stabilizing cover, and an outer side of the stabilizing cover is fixedly connected to a toggle rod.
[0010] Preferably, the micro motors are symmetrically distributed on the top of the galvanizing box, and the screw rods are rotatably connected to the inside of the lifting tank.
[0011] Preferably, the connecting plate is slidably connected to the inner wall of the galvanizing box, and the clamping frames are symmetrically distributed inside the galvanizing box.
[0012] Preferably, the threaded tubes are symmetrically distributed on the top of the clamping frame, and the positioning rods are rotatably connected to the inside of the clamping frame via screws.
[0013] Preferably, the motor is fixedly connected to the outside of the galvanizing box, and the rotating shaft is rotatably connected to the inside of the galvanizing box.
[0014] Preferably, the toggle rods are evenly distributed on the outside of the stabilizing cover, and the toggle rods do not contact the inner bottom wall of the galvanizing box.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. The utility model is provided with a galvanizing box. When the workpiece needs to be galvanized, it is first placed between the clamping frames and clamped and fixed by the cooperation of the screw and the positioning rod. Then, the micro motor drives the screw to rotate, so that the moving rod drives the connecting plate to move, and then the two clamping plates drive the workpiece to move into the galvanizing box for galvanizing. When the galvanizing is completed, the micro motor drives the screw to reverse, so that the clamping frame returns to its original position, thereby achieving the effect of automatic removal.
[0017] 2. The utility model is provided with a galvanizing box. When the workpiece is moved into the interior of the galvanizing box through the clamping frame, the motor is started to drive the rotating shaft to rotate. The rotation of the rotating shaft drives the toggle rod on the outside of the stable cover to rotate. At this time, the toggle rod will intermittently push the workpiece, so that the workpiece rotates under the drive of the rotating rod, and then the workpiece can fully contact with the solvent inside the galvanizing box, thereby achieving the effect of improving the galvanizing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0020] Figure 3This is a structural diagram of the outer side of the clamping and moving mechanism of the utility model;
[0021] Figure 4 It is a structural diagram of the outer side of the toggle mechanism of the utility model.
[0022] In the figure: 1. Galvanizing box; 2. Controller; 3. Clamping and moving mechanism; 31. Micro motor; 32. Screw; 33. Ring; 34. Moving rod; 35. Lifting groove; 36. Connecting plate; 37. Movable tube; 38. Rotating rod; 39. Clamping frame; 310. Threaded tube; 311. Screw; 312. Positioning rod; 4. Toggle mechanism; 41. Motor; 42. Rotating shaft; 43. Stable cover; 44. Toggle rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] like Figures 1 to 4 As shown, the utility model provides a hot-dip galvanizing treatment device for the surface of cast iron parts, comprising a galvanizing box 1, a controller 2 is fixedly connected to the outside of the galvanizing box 1, and a clamping and moving mechanism 3 is provided inside the galvanizing box 1;
[0025] The clamping and moving mechanism 3 includes a micro motor 31, the output end of the micro motor 31 is fixedly connected to a screw rod 32, the outer side of the screw rod 32 is threadedly connected to a ring 33, the outer side of the ring 33 is fixedly connected to a moving rod 34, a lifting groove 35 is opened in the inner wall of the galvanizing box 1, and the moving rod 34 is slidably connected to the inside of the lifting groove 35, the outer side of the moving rod 34 is fixedly connected to a connecting plate 36, the outer side of the connecting plate 36 is fixedly connected to a movable tube 37, the inner part of the movable tube 37 is rotatably connected to a rotating rod 38, the outer side of the rotating rod 38 is fixedly connected to a clamping frame 39, the top of the clamping frame 39 is fixedly connected to a threaded tube 310, the inner part of the threaded tube 310 is threadedly connected to a screw 311, and the bottom of the screw 311 is fixedly connected to a positioning rod 312.
[0026] Specifically, the micro motor 31 is symmetrically distributed on the top of the galvanizing box 1, the screw rod 32 is rotatably connected to the inside of the lifting groove 35, and the micro motor 31 is electrically connected to the controller 2. Therefore, the micro motor 31 can drive the screw rod 32 to rotate through the controller 2, and the screw rod 32 rotates in the inner wall of the galvanizing box 1.
[0027] like Figures 1 to 4As shown, the connecting plate 36 is slidably connected to the inner wall of the galvanizing box 1, and the clamping frame 39 is symmetrically distributed inside the galvanizing box 1. Since the moving rod 34 is slidably connected to the inside of the lifting groove 35, the ring 33 on the outside of the screw rod 32 can be limited. The connecting plate 36 moves on the inner wall of the galvanizing box 1, which can drive the clamping frame 39 to move inside the galvanizing box 1.
[0028] Furthermore, the threaded tube 310 is symmetrically distributed on the top of the clamping frame 39, and the positioning rod 312 is connected to the inside of the clamping frame 39 through the screw 311. The screw 311 rotates inside the threaded tube 310, so that the screw 311 drives the positioning rod 312 to position the workpiece inside the clamping frame 39.
[0029] like Figures 1 to 4 As shown, a toggle mechanism 4 is provided inside the galvanizing box 1, and the toggle mechanism 4 includes a motor 41. The output end of the motor 41 is fixedly connected to a rotating shaft 42, the outer side of the rotating shaft 42 is fixedly connected to a stabilizing cover 43, and the outer side of the stabilizing cover 43 is fixedly connected to a toggle rod 44.
[0030] It is worth noting that the motor 41 is fixedly connected to the outside of the galvanizing box 1, the shaft 42 is rotatably connected to the inside of the galvanizing box 1, and the controller 2 is electrically connected to the motor 41. Therefore, the motor 41 can be started by the controller 2, thereby causing the motor 41 to drive the shaft 42 to rotate.
[0031] like Figures 1 to 4 As shown, the toggle rods 44 are evenly distributed on the outside of the stabilizing cover 43, and the toggle rods 44 do not contact the inner bottom wall of the galvanizing box 1. The stabilizing cover 43 is driven to rotate by the rotating shaft 42, so that the stabilizing cover 43 drives the toggle rods 44 to intermittently toggle the workpiece.
[0032] The structure of the motor is prior art and will not be described in detail. Furthermore, the present invention also includes a power supply, a controller, and a switch, which are not the main technical points of this patent and will not be described in detail. The wiring diagram of the motor in this utility model is common knowledge in the field, and its operating principle is already known technology. The model is selected according to actual use, so the control method and wiring layout of the motor will not be explained in detail.
[0033] Working principle and process: By setting up the galvanizing box 1, when the workpiece needs to be galvanized, the workpiece is first placed inside the clamping frame 39, and the screw 311 is rotated inside the threaded tube 310, so that the screw 311 moves downward inside the threaded tube 310, and the screw 311 is used in conjunction with the positioning rod 312, so that the positioning rod 312 can clamp the workpiece inside the clamping frame 39. When the clamping is completed, the micro motor 31 is started by the controller 2, so that the micro motor 31 drives the screw rod 32 to rotate, and the rotation of the screw rod 32 drives the ring 33 to rotate. Since the outer side of the ring 33 is fixedly connected with the moving rod 34, and the moving rod 34 is slidably connected to the inside of the lifting groove 35, it can limit the ring 33. When the screw rod 32 rotates, The ferrule 33 can be moved downward on the outside of the screw rod 32. When the ferrule 33 moves, it can drive the connecting plate 36 to move on the inner wall of the galvanizing box 1, so that the clamping frame 39 drives the workpiece to move to the inside of the galvanizing box 1, achieving the effect of automatically placing the workpiece. When the galvanized workpiece needs to be taken out, the micro motor 31 drives the screw rod 32 to flip it. When the workpiece moves to the inside of the galvanizing box 1 through the clamping frame 39, the motor 41 is started to drive the motor 41 to rotate the rotating shaft 42, and the rotation of the rotating shaft 42 drives the toggle rod 44 on the outside of the stabilizing cover 43 to rotate. At this time, the toggle rod 44 will intermittently push the workpiece, so that the workpiece is rotated under the drive of the rotating rod 38, and then the workpiece can be fully in contact with the solvent inside the galvanizing box 1, thereby achieving the effect of improving the galvanizing efficiency.
[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for hot-dip galvanizing a surface of a cast iron part, comprising a galvanizing box (1), characterized in that: The outside of the galvanizing box (1) is fixedly connected to a controller (2), and the inside of the galvanizing box (1) is provided with a clamping and moving mechanism (3); The clamping moving mechanism (3) includes a micro motor (31), the output end of the micro motor (31) is fixedly connected to a screw rod (32), the outer side of the screw rod (32) is threadedly connected to a ferrule (33), the outer side of the ferrule (33) is fixedly connected to a moving rod (34), the inner wall of the galvanizing box (1) is provided with a lifting groove (35), and the moving rod (34) is slidably connected to the inside of the lifting groove (35), and the outer side of the moving rod (34) is fixedly connected to a connecting rod. The connecting plate (36) is fixedly connected to a movable tube (37) on the outside of the connecting plate (36), a rotating rod (38) is rotatably connected to the inside of the movable tube (37), a clamping frame (39) is fixedly connected to the outside of the rotating rod (38), a threaded tube (310) is fixedly connected to the top of the clamping frame (39), a screw (311) is threadedly connected to the inside of the threaded tube (310), and a positioning rod (312) is fixedly connected to the bottom of the screw (311).
2. The equipment for hot-dip galvanizing of cast iron parts according to claim 1, characterized in that: A toggle mechanism (4) is provided inside the galvanizing box (1), and the toggle mechanism (4) includes a motor (41). The output end of the motor (41) is fixedly connected to a rotating shaft (42), the outer side of the rotating shaft (42) is fixedly connected to a stabilizing cover (43), and the outer side of the stabilizing cover (43) is fixedly connected to a toggle rod (44).
3. The equipment for hot-dip galvanizing of cast iron parts according to claim 1, characterized in that: The micro motors (31) are symmetrically distributed on the top of the galvanizing box (1), and the screw rod (32) is rotatably connected to the inside of the lifting groove (35).
4. The equipment for hot-dip galvanizing of iron castings according to claim 1, characterized in that: The connecting plate (36) is slidably connected to the inner wall of the galvanizing box (1), and the clamping frame (39) is symmetrically distributed inside the galvanizing box (1).
5. The equipment for hot-dip galvanizing of iron castings according to claim 1, characterized in that: The threaded tubes (310) are symmetrically distributed on the top of the clamping frame (39), and the positioning rod (312) is rotatably connected to the inside of the clamping frame (39) through a screw rod (311).
6. The equipment for hot-dip galvanizing of cast iron parts according to claim 2, characterized in that: The motor (41) is fixedly connected to the outside of the galvanizing box (1), and the rotating shaft (42) is rotatably connected to the inside of the galvanizing box (1).
7. The equipment for hot-dip galvanizing of iron castings according to claim 2, characterized in that: The toggle rods (44) are evenly distributed on the outside of the stabilizing cover (43), and the toggle rods (44) do not contact the inner bottom wall of the galvanizing box (1).
Citation Information
Patent Citations
A kind of equipment for hot-dip galvanizing treatment of cast iron surface
CN116695045B