Stainless steel full-welded wall system for biosafety laboratory

Abstract

The utility model discloses a stainless steel full-welded wall body system for a biosafety laboratory, and relates to the technical field of laboratory wall body systems. The stainless steel honeycomb composite boards are laid on the inner side wall and the top face of the space, defined by the keel frame, of the laboratory, so that the wall faces and the top face of the laboratory are formed. Each corner strip is of an arc-shaped structure and is arranged at the joint of two adjacent wall surfaces, the joint of the wall surface and the ground and the joint of the wall surface and the top surface; the stainless steel honeycomb composite board comprises a front panel, a honeycomb core and a rear panel; the front panel is arranged on one side of the honeycomb core, and the rear panel is arranged on the other side of the honeycomb core; the peripheral edge of the front panel protrudes out of the honeycomb core; the front panels of two adjacent stainless steel honeycomb composite boards are spliced and welded, and the front panels of the stainless steel honeycomb composite boards are spliced and welded with the corner strips, so that a flat and airtight stainless steel full-welded wall system is formed, and the stainless steel full-welded wall system has the advantages of being high in overall strength, good in board flatness and good in air tightness.

Description

Technical Field

[0001] The utility model relates to the technical field of laboratory walls, in particular to a stainless steel fully welded wall system for a biosafety laboratory. Background Art

[0002] High-level biosafety laboratories, particularly those at ABSL-3, BSL-3, ABSL-4, and BSL-4, must ensure the strength, airtightness, disinfection resistance, and corrosion resistance of the core enclosure structure (walls and ceiling). Current stainless steel wall systems for biosafety laboratories utilize a galvanized skeleton with rock wool filling in the center and 3.0mm thick panels on both sides, welded by robotics and laser welding. This results in insufficient panel strength, poor flatness, and bulging under high negative pressure. Utility Model Content

[0003] The purpose of this utility model is to propose a stainless steel fully welded wall system for biosafety laboratories, which is applied to high-level (P3 / P4) biosafety laboratories to solve the problems of insufficient board strength, poor flatness and bulging of the board surface in a large negative pressure environment in the current biosafety laboratory stainless steel wall.

[0004] To achieve this purpose, the present invention adopts the following technical solutions:

[0005] A stainless steel fully welded wall system for a biosafety laboratory, comprising a keel frame, a stainless steel honeycomb composite panel and corner strips;

[0006] The interior of the keel frame encloses a laboratory space;

[0007] The stainless steel honeycomb composite panels are laid on the inner side walls and top surface of the laboratory space enclosed by the keel frame to form the walls and top surface of the laboratory;

[0008] The corner strip is an arc-shaped structure, and is arranged at the intersection of two adjacent walls, the intersection of a wall and the ground, and the intersection of a wall and the top surface;

[0009] The stainless steel honeycomb composite panel includes a front panel, a honeycomb core and a rear panel; the front panel is arranged on one side of the honeycomb core, and the rear panel is arranged on the other side of the honeycomb core; the edges of the front panel protrude from the honeycomb core, and the edges of the rear panel are flush with the edges of the honeycomb core; the front panels of two adjacent stainless steel honeycomb composite panels are butt-jointed and fully welded.

[0010] Preferably, the rear panel is connected to the keel frame by welding.

[0011] Preferably, the keel frame includes a ground keel, columns, ring beams and cross beams;

[0012] The ground keels are fixed to the ground, and the ground keels are multiple and form a rectangular structure;

[0013] There are a plurality of columns, and the bottoms of the columns are connected to the ground keels;

[0014] There are multiple ring beams arranged on the top of the columns, and the ring beams form a rectangular structure similar to the ground keel;

[0015] There are a plurality of cross beams, each of which is arranged in a rectangular structure surrounded by the ring beam, and both ends of the cross beam are respectively connected to the ring beam.

[0016] Preferably, it further comprises a plurality of column reinforcement beams and a plurality of secondary beams, wherein the column reinforcement beam is arranged between two adjacent columns, and the secondary beam is arranged between two adjacent cross beams and between the cross beam and the ring beam.

[0017] Preferably, the columns are connected to the ground keels via angle brackets, and the columns are fixed to the ground keels by welding; the columns are connected to the ring beam via angle brackets, and the columns are fixed to the ring beam by welding.

[0018] Preferably, each connection of the keel frame is connected by mortise and tenon joints and fixed by welding.

[0019] Preferably, the corner bar comprises an arc segment and a straight segment, the straight segments are respectively provided on both sides of the arc segment, and the corner bar is butt-welded to the front panel of the stainless steel honeycomb composite plate through the straight segments.

[0020] Preferably, the front panel and the rear panel are both made of stainless steel, and the honeycomb core is made of aluminum alloy.

[0021] The beneficial effects of one embodiment of the present invention are:

[0022] 1. The stainless steel honeycomb composite panel is made by combining the front panel, honeycomb core and back panel into an integrated panel using two-component polyurethane glue. Therefore, after the stainless steel honeycomb composite panel is laid on the keel frame, the front panel is reinforced by the honeycomb core on its back, so the front panel has higher flatness and strength, is fully welded and not easily deformed, and is not easy to bulge in a negative pressure environment;

[0023] 2. The edges of the front panel protrude from the honeycomb core, allowing the honeycomb core to be embedded in the keel frame, while the protruding parts of the front panel can be closely attached to the keel frame. As a result, the front panels of two adjacent stainless steel honeycomb composite panels can be butt-welded to the inner wall of the keel frame. Since there is no overlap on the entire wall, the wall surface is smoother and easier to clean, reducing dead corners.

[0024] 3. Corner strips are set at the intersection of two adjacent walls, the intersection of the wall and the ground, and the intersection of the wall and the ceiling, so that the intersection can be an arc-shaped structure, which is easy to clean and disinfect. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings further illustrate the present invention, but the contents in the accompanying drawings do not constitute any limitation to the present invention.

[0026] Figure 1 This is a schematic diagram of the three-dimensional structure of one embodiment of the present utility model;

[0027] Figure 2 yes Figure 1 Schematic diagram of the enlarged structure at A in the middle;

[0028] Figure 3 yes Figure 1 Schematic diagram of the enlarged structure at B in the middle;

[0029] Figure 4 This is a structural diagram of a stainless steel honeycomb composite panel according to one embodiment of the present invention;

[0030] Figure 5 This is a schematic cross-sectional view of one embodiment of the present invention;

[0031] Figure 6 yes Figure 5 Schematic diagram of the enlarged structure at C in the middle;

[0032] Figure 7 This is a schematic structural diagram of a corner strip in one embodiment of the present invention;

[0033] Figure 8 The utility model is a structural schematic diagram of two adjacent stainless steel honeycomb composite panels being butt-jointed and fully welded in one embodiment.

[0034] In the accompanying drawings: keel frame 1, ground keel 11, column 12, ring beam 13, cross beam 14, column reinforcement beam 15, secondary beam 16, corner code 17, stainless steel honeycomb composite panel 2, front panel 21, honeycomb core 22, rear panel 23, corner strip 3, arc segment 31, straight segment 32. DETAILED DESCRIPTION

[0035] The following describes embodiments of the present invention in detail, with examples of the embodiments illustrated in the accompanying drawings. Throughout, identical or similar reference numerals denote identical or similar elements or elements having identical or similar functions. The embodiments described below with reference to the accompanying drawings are illustrative and intended solely for the purpose of explaining the present invention, and are not to be construed as limiting the present invention. In the description of the present invention, it should be understood that terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise" indicate positions or positional relationships based on those shown in the accompanying drawings. These terms are intended solely for the purpose of describing the present invention and simplifying the description. They do not indicate or imply that the devices or elements referred to must have, be constructed, or operate in a specific orientation, and are therefore not to be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly specifying the number of the technical features indicated. Thus, features designated "first" or "second" may explicitly or implicitly include one or more of the aforementioned features. In the description of the present invention, “plurality” means two or more, unless otherwise clearly defined.

[0036] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections, or mutual communication; direct connections or indirect connections through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0037] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0038] The disclosure below provides many different embodiments or examples for realizing different structures of the present invention. In order to simplify the disclosure of the present invention, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. In addition, the present invention may repeat reference numbers and / or reference letters in different examples. Such repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present invention provides examples of various specific processes and materials, but a person of ordinary skill in the art will recognize the application of other processes and / or the use of other materials.

[0039] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0040] A stainless steel fully welded wall system for a biosafety laboratory in this embodiment, such as Figure 1-8 As shown, it includes a keel frame 1, a stainless steel honeycomb composite panel 2 and a corner strip 3;

[0041] The interior of the keel frame 1 forms a laboratory space;

[0042] The stainless steel honeycomb composite panel 2 is laid on the inner wall and top surface of the laboratory space enclosed by the keel frame 1 to form the wall and top surface of the laboratory;

[0043] like Figure 6 and 7 As shown, the corner strip 3 is an arc-shaped structure, and the corner strip 3 is arranged at the intersection of two adjacent walls, the intersection of the wall and the ground, and the intersection of the wall and the top surface;

[0044] like Figure 4 As shown, the stainless steel honeycomb composite panel 2 includes a front panel 21, a honeycomb core 22 and a rear panel 23; the front panel 21 is arranged on one side of the honeycomb core 22, and the rear panel 23 is arranged on the other side of the honeycomb core 22; the edges of the front panel 21 protrude from the honeycomb core 22, and the edges of the rear panel 23 are flush with the edges of the honeycomb core 22; Figure 8 As shown, the front panels 21 of two adjacent stainless steel honeycomb composite panels are butt-jointed and fully welded; Figure 5 and 6 As shown, the front panels of the two stainless steel honeycomb composite panels that form the inner or outer corners of the wall are respectively connected to the corner strips by full welding, and the rear panels of the stainless steel honeycomb composite panels are welded and fixed to the keel frame to form a flat and airtight stainless steel fully welded wall system.

[0045] The stainless steel honeycomb composite panel 2 is formed by compounding the front panel 21, the honeycomb core 22 and the back panel 23 into an integrated panel through a two-component polyurethane adhesive. Therefore, after the stainless steel honeycomb composite panel 2 is laid on the keel frame 1, the front panel 21 is reinforced by the honeycomb core 22 on its back, so the front panel 21 has a higher flatness and a higher strength of the panel surface, is not easy to deform, and is not easy to bulge in a negative pressure environment. Therefore, it can solve the problem that the current laboratory stainless steel wall is easy to bulge in a negative pressure environment; in addition, the stainless steel honeycomb composite panel 2 of the present invention also innovatively adopts a structure in which the edges of the front panel 21 protrude from the honeycomb core 22, so that the honeycomb core 2 2 can be embedded in the keel frame 1, and the raised parts around the front panel 21 can be closely attached to the keel frame 1, so that the front panels 21 of the two adjacent stainless steel honeycomb composite panels 2 can be butt-welded to the inner wall of the keel frame 1. Since there is no overlap on the entire wall surface, the wall surface is smoother and flatter, easier to clean, and sanitary dead corners are reduced. The butt joints of the front panels 21 are fixed by full welding, which can ensure better air tightness in the laboratory. Corner strips 3 are respectively provided at the junctions of the two adjacent walls, the junctions of the wall and the ground, and the junctions of the wall and the top surface, so that the junctions are arc-shaped structures, which are easy to clean and sterilize.

[0046] Furthermore, the rear panel 23 is connected to the keel frame 1 by welding.

[0047] The welded connection between the rear panel 23 and the keel frame 1 can fix the rear panel 23 and the honeycomb core 22 relative to the keel frame 1, thereby fixing the stainless steel honeycomb composite panel 2, so that the rear panel 23 and the honeycomb core 22 can provide better support for the front panel 21, further strengthen the front panel 21, and make the front panel 21 less likely to deform.

[0048] Furthermore, if Figure 1 As shown, the keel frame 1 includes a ground keel 11, a column 12, a ring beam 13 and a cross beam 14;

[0049] The ground keels 11 are fixed to the ground, and the ground keels 11 are multiple and form a rectangular structure;

[0050] There are a plurality of columns 12, and the bottoms of the columns 12 are connected to the ground keels 11;

[0051] The ring beams 13 are multiple and are arranged on the top of the columns 12. The ring beams 13 form a rectangular structure similar to the ground keels 11.

[0052] There are a plurality of cross beams 14 , each of which is disposed in a rectangular structure surrounded by the ring beam 13 , and both ends of the cross beam 14 are connected to the ring beam 13 respectively.

[0053] The ground keel 11 is installed on the ground, thereby fixing the entire laboratory to the ground. The columns 12 are installed on the ground keel 11. Multiple columns 12 form a wall frame, so that the stainless steel honeycomb composite panel 2 is laid on it to form the wall of the laboratory; the ring beam 13 is set on the top of the column 12 to form the top frame of the laboratory, and the cross beam 14 strengthens the top frame. The stainless steel honeycomb composite panel 2 is laid on it to form the top surface of the laboratory.

[0054] Furthermore, it includes a plurality of column reinforcement beams 15 and a plurality of secondary beams 16 . The column reinforcement beam 15 is arranged between two adjacent columns 12 , and the secondary beam 16 is arranged between two adjacent cross beams 14 and between the cross beam 14 and the ring beam 13 .

[0055] Installing a column reinforcement beam 15 between two adjacent columns 12 connects the columns 12, forming a unified structure. This reinforces the columns 12 and stabilizes the keel frame 1. Furthermore, the column reinforcement beam 15 supports the backside of the stainless steel honeycomb composite panel 2 on the wall. Similarly, the secondary beam 16 connects the crossbeams 14, thereby increasing the strength of the top frame and supporting the stainless steel honeycomb composite panel 2 on the top surface.

[0056] Furthermore, if Figure 2 As shown, the column 12 is connected to the ground keel 11 through the angle code 17, and the column 12 and the ground keel 11 are fixed by welding; the column 12 and the ring beam 13 are connected through the angle code 17, and the column 12 and the ring beam 13 are fixed by welding.

[0057] Furthermore, if Figure 3 As shown, each connection of the keel frame 1 is connected by mortise and tenon joints and fixed by welding.

[0058] This arrangement can achieve multiple fixed connections, making the overall strength of the keel frame 1 higher.

[0059] like Figure 7 As shown, the corner bar 3 includes an arc segment 31 and a straight segment 32 , and the straight segments 32 are respectively provided on both sides of the arc segment 31 . The corner bar 3 is fully welded to the front panel 21 of the stainless steel honeycomb composite panel 2 through the straight segments 32 .

[0060] By setting the straight line segment 32, the corner strip 3 can be made smoother when connected to the stainless steel honeycomb composite panel 2, and the straight line segment 32 and the front panel 21 of the stainless steel honeycomb composite panel 2 are both planar structures. Therefore, after the connection, the transition between the corner strip 3 and the front panel 21 is smoother.

[0061] Furthermore, the front panel 21 and the rear panel 23 are both made of stainless steel, and the honeycomb core 22 is made of aluminum alloy, thereby having good corrosion resistance.

[0062] Throughout this specification, reference to terms such as "one embodiment," "certain embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0063] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are intended solely to illustrate the principles of the present invention and should not be construed in any way as limiting the scope of protection of the present invention. Based on the explanations herein, those skilled in the art will be able to devise other specific embodiments of the present invention without inventive effort, and such equivalent variations or substitutions are encompassed within the scope of the claims of this application.

Claims

1. A stainless steel fully welded wall system for a biosafety laboratory, characterized by: Including keel frame, stainless steel honeycomb composite panels and corner strips; The interior of the keel frame encloses a laboratory space; The stainless steel honeycomb composite panels are laid on the inner side walls and top surface of the laboratory space enclosed by the keel frame to form the walls and top surface of the laboratory; The corner strip is an arc-shaped structure, and is arranged at the intersection of two adjacent walls, the intersection of a wall and the ground, and the intersection of a wall and the top surface; The stainless steel honeycomb composite panel includes a front panel, a honeycomb core and a rear panel; the front panel is arranged on one side of the honeycomb core, and the rear panel is arranged on the other side of the honeycomb core; the edges of the front panel protrude from the honeycomb core, and the edges of the rear panel are flush with the edges of the honeycomb core; the front panels of two adjacent stainless steel honeycomb composite panels are butt-jointed and fully welded.

2. The stainless steel fully welded wall system for a biosafety laboratory according to claim 1, characterized in that: The rear panel is connected to the keel frame by welding.

3. The stainless steel fully welded wall system for a biosafety laboratory according to claim 1, characterized in that: The keel frame includes ground keels, columns, ring beams and cross beams; The ground keels are fixed to the ground, and the ground keels are multiple and form a rectangular structure; There are a plurality of columns, and the bottoms of the columns are connected to the ground keels; There are multiple ring beams arranged on the top of the columns, and the ring beams form a rectangular structure similar to the ground keel; There are a plurality of cross beams, each of which is arranged in a rectangular structure surrounded by the ring beam, and both ends of the cross beam are respectively connected to the ring beam.

4. The stainless steel fully welded wall system for a biosafety laboratory according to claim 3, characterized in that: It also includes a plurality of column reinforcement beams and a plurality of secondary beams. The column reinforcement beam is arranged between two adjacent columns, and the secondary beam is arranged between two adjacent cross beams and between the cross beam and the ring beam.

5. The stainless steel fully welded wall system for a biosafety laboratory according to claim 3, characterized in that: The columns are connected to the ground keels through angle codes, and the columns are fixed to the ground keels by welding; the columns are connected to the ring beam through angle codes, and the columns are fixed to the ring beam by welding.

6. A stainless steel fully welded wall system for a biosafety laboratory according to claim 1 or 5, characterized in that: Each connection of the keel frame is connected by mortise and tenon joints and fixed by welding.

7. The stainless steel fully welded wall system for a biosafety laboratory according to claim 1, characterized in that: The corner bar comprises an arc segment and a straight segment, the straight segments are respectively provided on both sides of the arc segment, and the corner bar is butt-welded to the front panel of the stainless steel honeycomb composite plate through the straight segments.

8. A stainless steel fully welded wall system for a biosafety laboratory according to any one of claims 1 to 5, characterized in that: The front panel and the rear panel are both made of stainless steel, and the honeycomb core is made of aluminum alloy.

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