Air filter with honeycomb structure

The honeycomb structure of the air filter utilizes the design of honeycomb sheets and card-mounted sheets to solve the problem of zigzag filter material extrusion, achieve uniform filtration and detachable replacement, and improve filtration efficiency and economy.

CN223330677UActive Publication Date: 2025-09-12WUHU DEFENG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422929648.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-09-12
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The serrated filter material parts are easily squeezed together when subjected to external force, resulting in the filter material being unable to evenly filter the dust-laden gas.

Method used

The air filter adopts a honeycomb structure. By installing the honeycomb sheet in the outer frame of the filter, the card-mounted sheets on both sides of the honeycomb sheet are clipped into the card-mounted grooves on the inner wall of the outer frame and fixed with fixing bolts. The honeycomb holes perform preliminary filtration on the dust-laden gas, reducing the working pressure of the air filter material.

Benefits of technology

It achieves uniform filtration of dust-laden gas, improves filtration efficiency and effect, and the air filter material can be removed and replaced, which improves economy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air filter with a honeycomb structure, which comprises a filter base, a filter outer frame is fixedly mounted on the surface of the filter base, the size of the filter outer frame is matched with that of an air filter material, and the air filter material is clamped and fixed in the filter outer frame. Meanwhile, the filter outer frame is matched with the honeycomb piece in size, honeycomb holes are formed in the honeycomb piece, and a clamping piece is fixedly installed on the side wall of the honeycomb piece. According to the air filter of the honeycomb structure, a large amount of airflow impacts on the surfaces of the honeycomb pieces, a large amount of honeycomb holes are formed in the surfaces of the honeycomb pieces, dust-containing gas can be guided, and due to the fact that the large amount of honeycomb holes are opposite to the air filter material, the dust-containing gas exhausted from the interiors of the large amount of honeycomb holes evenly impacts on the surface of the air filter material; therefore, the air filter material can uniformly filter the dusty gas, and the filtering efficiency and effect of the dusty gas are improved.
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Description

Technical Field

[0001] The utility model relates to the field of air filters, in particular to an air filter with a honeycomb structure. Background Art

[0002] The working principle of a car air filter is mainly to filter impurities in the air through the filter element. Its working principle is as follows: Inertial separation: When air passes through the filter, larger impurity particles will be thrown to the edge of the filter due to inertia, thereby separating from the air; the filter element in the air filter is usually made of paper, cotton or fiber materials, which can block tiny particles in the air, such as dust, pollen, bacteria, etc., thereby achieving air filtration; the working principle of a car air filter is a complex process, involving multiple principles such as inertial separation, filtration and adsorption. Through the synergistic effect of these principles, the air filter can effectively filter impurities in the air, provide clean air for the engine, and ensure the normal operation of the engine;

[0003] The serrated filter media in a car's air filter are more likely to fit together when subjected to external forces. When the air filter is subjected to external pressure, such as extrusion caused by improper installation or vibration during vehicle driving, the serrated slopes will guide adjacent filter media parts to gradually approach each other, eventually squeezing them together. This makes it impossible for the filter media to evenly filter the dust-laden gas. Utility Model Content

[0004] The purpose of the present utility model is to provide an air filter with a honeycomb structure to solve the defect mentioned in the above background technology that the inclined surface of the sawtooth will lead the adjacent filter material parts to gradually approach each other, and eventually cause them to be squeezed together, making it impossible for the filter material to uniformly filter the dust-laden gas.

[0005] To achieve the above-mentioned purpose, an air filter with a honeycomb structure is provided, comprising a filter base, a filter outer frame fixedly mounted on the surface of the filter base, and the filter outer frame is adapted to the size of the air filter material, and the air filter material is fixed inside the filter outer frame by a card clip, and the filter outer frame is adapted to the size of the honeycomb sheet, and honeycomb holes are opened on the honeycomb sheet, and a card clip is fixed on the side wall of the honeycomb sheet, the filter base, the air filter material and the honeycomb sheet are combined together to form a filter body, and the filter body is installed inside the engine compartment.

[0006] Preferably, the inner two side walls of the filter outer frame are provided with card-mounting grooves, and card-mounting pieces are fixedly mounted on both ends of the honeycomb sheet, and the sizes of the card-mounting pieces and the card-mounting grooves are adapted to each other.

[0007] Preferably, the card-mounting piece is fixed inside the card-mounting groove, and the filter outer frame and the honeycomb piece are positioned and installed through the card-mounting piece and the card-mounting groove, and the honeycomb piece is a rectangular structure made of metal material.

[0008] Preferably, screw holes are provided on both sides of the end face of the card plate, and two groups of through holes are evenly provided inside the card slot. At the same time, the screw holes are adapted to the size of the fixing bolts, and the fixing bolts are screwed through the through holes on the card slot and fixed inside the screw holes on the card plate.

[0009] Preferably, a plurality of groups of honeycomb holes are evenly formed on the surface of the honeycomb sheet, and the honeycomb holes are arranged in a regular hexagonal shape, and the distance between two adjacent groups of honeycomb holes is consistent.

[0010] Preferably, positioning plates are fixed at the four corners of the air filter material, and four groups of screw holes are evenly opened at the bottom of the filter base. At the same time, anchor screws are installed on the positioning plates, and the anchor screws pass through the positioning plates and are screwed to the bottom of the filter base. The positioning plates are circular.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. The utility model has a honeycomb sheet installed within the filter frame. The honeycomb sheet is installed in the following manner: a snap-on sheet is provided on both sides of the honeycomb sheet. The honeycomb sheet is snapped into the snap-on slots provided on the inner wall of the filter frame through the snap-on sheets on both sides. The arrangement of the honeycomb sheet can perform preliminary filtration of dust-laden gas through the multiple groups of honeycomb holes on the honeycomb sheet before being filtered by the air filter material, thereby reducing the working pressure of the air filter material.

[0013] 2. The air filter material of the utility model is a detachable structure inside the filter frame. When the car is to be maintained, the device can be disassembled, the air filter material can be taken out from the inside of the filter frame, and replaced with a new one. As long as the honeycomb sheet and the filter frame are intact, the device can be used continuously, thereby improving the economic efficiency of the device during use.

[0014] 3. The utility model uses a large amount of airflow to impact the surface of the honeycomb sheet. A large number of honeycomb holes are arranged on the surface of the honeycomb sheet to guide the dust-laden gas. Since a large number of honeycomb holes are arranged relative to the air filter material, the dust-laden gas discharged from the large number of honeycomb holes evenly impacts the surface of the air filter material, so that the air filter material can evenly filter the dust-laden gas, thereby improving the filtering efficiency and effect of the dust-laden gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a bottom view of the structure of the utility model;

[0017] Figure 3 It is a top view of the structure of the utility model;

[0018] Figure 4 for Figure 1 Schematic diagram of the transverse cross-sectional structure;

[0019] Figure 5 for Figure 1 Schematic diagram of the longitudinal cross-section structure.

[0020] Numbers in the figure: 1. Filter base; 2. Fixing bolt; 3. Filter frame; 4. Mounting slot; 5. Honeycomb sheet; 6. Honeycomb hole; 7. Mounting sheet; 8. Air filter material; 81. Positioning sheet; 82. Anchor screw. DETAILED DESCRIPTION

[0021] See also Figure 1-5 The utility model provides an air filter with a honeycomb structure, including a filter base 1, a filter outer frame 3 fixedly mounted on the surface of the filter base 1, and the filter outer frame 3 is adapted to the size of the air filter material 8, and the air filter material 8 is fixed to the inside of the filter outer frame 3, and the filter outer frame 3 is adapted to the size of the honeycomb sheet 5, and the honeycomb sheet 5 is provided with honeycomb holes 6, and a card-mounted sheet 7 is fixedly mounted on the side wall of the honeycomb sheet 5, the filter base 1, the air filter material 8 and the honeycomb sheet 5 are combined to form a filter body, and the filter body is installed inside the engine compartment.

[0022] As can be seen from the above, when in use, the air filter material 8 is first inserted into the inside of the filter base 1. At the same time, the four corners of the air filter material 8 are fixed with positioning pieces 81, and the anchor screws 82 pass through the positioning pieces 81 and are screwed to the bottom of the filter base 1 to complete the fixed installation of the air filter material 8. At this time, a honeycomb sheet 5 is installed in the filter outer frame 3. The installation method of the honeycomb sheet 5 is as follows: both sides of the honeycomb sheet 5 are provided with card-mounting sheets 7. The honeycomb sheet 5 is respectively card-mounted in the card-mounting groove 4 opened on the inner wall of the filter outer frame 3 through the card-mounting sheets 7 on both sides. At this time, the fixing bolts 2 pass through the through-holes on the card-mounting groove 4 and are screwed to the inside of the screw holes on the card-mounting sheet 7 to complete the installation. The fixed installation work of the honeycomb sheet 5 and the setting of the honeycomb sheet 5 can perform preliminary filtering work on the dust-containing gas through the multiple groups of honeycomb holes 6 on the honeycomb sheet 5 before being filtered by the air filter material 8, thereby reducing the working pressure of the air filter material 8; a large amount of airflow impacts the surface of the honeycomb sheet 5, and a large number of honeycomb holes 6 are set on the surface of the honeycomb sheet 5, which can guide the dust-containing gas. Since a large number of honeycomb holes 6 are arranged relative to the air filter material 8, the dust-containing gas discharged from the inside of the large number of honeycomb holes 6 evenly impacts the surface of the air filter material 8, so that the air filter material 8 can evenly filter the dust-containing gas, thereby improving the filtering efficiency and effect of the dust-containing gas.

[0023] As a preferred embodiment, mounting grooves 4 are provided on both inner side walls of the filter outer frame 3 , and mounting pieces 7 are fixedly installed on both ends of the honeycomb sheet 5 , and the sizes of the mounting pieces 7 and the mounting grooves 4 are adapted to each other.

[0024] As a preferred embodiment, the snap-in piece 7 is snap-fitted and fixed inside the snap-in slot 4, and the filter outer frame 3 and the honeycomb piece 5 are positioned and installed through the snap-in piece 7 and the snap-in slot 4. At the same time, the honeycomb piece 5 is a rectangular structure made of metal material.

[0025] As a preferred embodiment, screw holes are provided on both sides of the end face of the card plate 7, and two groups of through holes are evenly provided inside the card slot 4. At the same time, the screw holes are adapted to the size of the fixing bolts 2, and the fixing bolts 2 are screwed through the through holes on the card slot 4 and fixed to the inside of the screw holes on the card plate 7.

[0026] As a preferred embodiment, a plurality of groups of honeycomb holes 6 are evenly formed on the surface of the honeycomb sheet 5 , and the honeycomb holes 6 are arranged in a regular hexagonal shape, and the distance between two adjacent groups of honeycomb holes 6 is consistent.

[0027] As can be seen from the above, when in use, the air filter material 8 inside the filter outer frame 3 is a detachable structure. When the car is maintained, the device can be disassembled, the air filter material 8 can be taken out from the inside of the filter outer frame 3, and a new air filter material 8 can be replaced. While ensuring that the honeycomb sheet 5 and the filter outer frame 3 are intact, the device can be used continuously, thereby improving the economy of the device when in use.

[0028] As a preferred embodiment, positioning pieces 81 are fixedly provided at the four corners of the air filter material 8, and four groups of screw holes are evenly opened at the bottom of the filter base 1. At the same time, anchor screws 82 are installed on the positioning piece 81, and the anchor screws 82 pass through the positioning piece 81 and are screwed to the bottom of the filter base 1. The positioning piece 81 is circular.

[0029] Working principle: When in use, first insert the air filter material 8 into the inside of the filter base 1. At the same time, positioning pieces 81 are fixed at the four corners of the air filter material 8. The anchor screws 82 pass through the positioning pieces 81 and are screwed to the bottom of the filter base 1 to complete the fixed installation of the air filter material 8. At this time, a honeycomb sheet 5 is installed in the filter outer frame 3. The installation method of the honeycomb sheet 5 is: card-mounting pieces 7 are provided on both sides of the honeycomb sheet 5. The honeycomb sheet 5 is respectively card-mounted in the card-mounting groove 4 opened on the inner wall of the filter outer frame 3 through the card-mounting pieces 7 on both sides. At this time, the fixing bolts 2 pass through the through-holes on the card-mounting groove 4 and are screwed to the screw holes on the card-mounting piece 7. Inside, the fixed installation of the honeycomb sheet 5 is completed. The setting of the honeycomb sheet 5 can perform preliminary filtering on the dust-containing gas through the multiple groups of honeycomb holes 6 on the honeycomb sheet 5 before being filtered by the air filter material 8, thereby reducing the working pressure of the air filter material 8; the air filter material 8 is a detachable structure inside the filter outer frame 3. When the car is maintained, the device can be disassembled, and the air filter material 8 can be taken out from the inside of the filter outer frame 3 and replaced with a new air filter material 8. While ensuring that the honeycomb sheet 5 and the filter outer frame 3 are intact, they can be used continuously, thereby improving the economy of the device when in use.

[0030] The embodiments of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. An air filter with a honeycomb structure, comprising a filter base (1), characterized in that: A filter outer frame (3) is fixedly mounted on the surface of the filter base (1), and the filter outer frame (3) is adapted to the size of the air filter material (8). The air filter material (8) is fixedly mounted inside the filter outer frame (3). The filter outer frame (3) is adapted to the size of the honeycomb sheet (5), and the honeycomb sheet (5) is provided with honeycomb holes (6). A clamping sheet (7) is fixedly mounted on the side wall of the honeycomb sheet (5). The filter base (1), the air filter material (8) and the honeycomb sheet (5) are combined together to form a filter body, and the filter body is mounted inside the engine compartment.

2. The honeycomb structure air filter according to claim 1, characterized in that: The inner two side walls of the filter outer frame (3) are provided with card slots (4), and card slots (7) are fixedly mounted on both ends of the honeycomb sheet (5), and the card slots (7) are adapted to the sizes of the card slots (4).

3. The honeycomb structure air filter according to claim 2, characterized in that: The card-mounting piece (7) is fixedly fastened inside the card-mounting groove (4), and the filter outer frame (3) and the honeycomb piece (5) are positioned and mounted via the card-mounting piece (7) and the card-mounting groove (4), while the honeycomb piece (5) is a rectangular structure made of metal.

4. The honeycomb structure air filter according to claim 3, characterized in that: Screw holes are provided on both sides of the end surface of the card-mounting piece (7), and two groups of through holes are evenly provided inside the card-mounting slot (4). At the same time, the screw holes are adapted to the size of the fixing bolts (2), and the fixing bolts (2) pass through the through holes on the card-mounting slot (4) and are screwed and fixed inside the screw holes on the card-mounting piece (7).

5. The air filter with a honeycomb structure according to claim 1, characterized in that: A plurality of groups of honeycomb holes (6) are evenly formed on the surface of the honeycomb sheet (5), and the honeycomb holes (6) are arranged in a regular hexagonal shape, and the distance between two adjacent groups of honeycomb holes (6) is consistent.

6. The air filter with a honeycomb structure according to claim 1, characterized in that: The four corners of the air filter material (8) are fixedly provided with positioning pieces (81), and the bottom of the filter base (1) is evenly provided with four groups of screw holes. At the same time, the positioning pieces (81) are installed with anchor screws (82), and the anchor screws (82) pass through the positioning pieces (81) and are screwed to the bottom of the filter base (1). The positioning pieces (81) are circular.